P - 3
PREFACE
CHAPTER 4 TROUBLESHOOTING
APPENDIX
CHAPTER 3 MECHANICAL SYSTEM
I. EXTERNALS AND CONTROLS... 3-1
A. External Covers ................ 3-1
B. Heat Discharging Fan ....... 3-4
C. Door Switch Assembly ...... 3-5
II. PCBS ....................................... 3-8
A. Arrangement of the PCBs .. 3-8
B. Video Controller PCB ........ 3-8
C. DC Controller PCB ............ 3-12
D. Power Supply PCB
Assembly .......................... 3-14
III. DRIVE MECHANISMS ............... 3-15
A. Main Motor ....................... 3-15
B. Drive Assembly ................. 3-16
IV. FEEDING MECHANISMS........... 3-17
A. Cassette Pickup
Assembly .......................... 3-17
B. Multifeeder Tray Pickup
Assembly .......................... 3-20
C. Registration Roller
Assembly .......................... 3-23
V. EXPOSURE MECHANISMS ....... 3-25
A. Laser/Scanner Assembly ... 3-25
VI. CHARGING/DEVELOPING/
CLEANING MECHANISMS ......... 3-26
A. EP-65 Cartridge ................ 3-26
B. Transfer Charging Roller ... 3-26
VII. FIXING SYSTEM ...................... 3-27
A. Fixing Assembly ............... 3-27
VIII. PAPER FEEDER ....................... 3-34
A. External Covers ................ 3-34
B. Pickup Assembly .............. 3-34
C. Drive Mechanism .............. 3-38
D. PCBs ................................ 3-39
I. INTRODUCTION ....................... 4-1
A. Troubleshooting Flow
Chart ................................ 4-1
B. Making Initial Checks ....... 4-4
C. Test Print ......................... 4-5
II. TROUBLESHOOTING IMAGE
FAULTS ................................... 4-10
III. MEASURES AGAINST JAMS ..... 4-17
IV. FEEDING FAULTS .................... 4-21
V. MALFUNCTIONS ...................... 4-23
VI. CORRECTING A FAULT STATUS
CONDITION ............................. 4-25
VII. STANDARDS AND
ADJUSTMENTS ........................ 4-31
A. Making Mechanical
Adjustments ..................... 4-31
B. Making Electrical
Adjustments ..................... 4-32
C. Copying the Counter
Readings .......................... 4-33
D. Variable Resistors (VR), Light-
Emitting Diodes (LED), Check
Pins, Jumpers, and Switches by
PCB .................................. 4-34
VIII. MAINTENANCE AND
INSPECTION ............................ 4-38
A. Periodically Replaced
Parts ................................ 4-38
B. Durables ........................... 4-38
C. Scheduled Servicing ......... 4-39
D. Points to Note for
Cleaning ........................... 4-40
E. Standard Tools ................. 4-41
F. Special Tools .................... 4-42
G. Solvents and Oils .............. 4-42
IX. ARRANGEMENT OF ELECTRICAL
PARTS ..................................... 4-43
A. Switches and Sensors ....... 4-43
B. Clutches, Solenoids, and
Motors ............................. 4-45
C. Others .............................. 4-47
D. PCBs ................................ 4-48
E. Connectors ....................... 4-50
I. GENERAL TIMING CHART ........ A-1
II. GENERAL CIRCUIT DIAGRAM .. A-3
III. LIST OF SIGNALS .................... A-5
A. Inputs to and Outputs from
the DC Controller PCB ...... A-5
B. Inputs to and Outputs from
the Paper Feeder
Controller PCB ................. A-9
IV. MESSAGES TABLE ................... A-10