Canon ImageFormula DR-9080C User manual

COPYRIGHT
©
2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
FIRST EDITION
OCT. 2003 MY8-13A1-000

COPYRIGHT ©2003 CANON ELECTRONICS INC.
Use of this manual should be
strictly supervised to avoid
disclosure of confidential
information

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
PREFACE
This Service Manual contains all the basic information required for field service and maintenance for
maintaining the product quality and functions of the DR-6080/9080C.
CONTENTS
CHAPTER 1: GENERAL DESCRIPTION
Features, specifications, names of parts, and operation
CHAPTER 2: FUNCTIONS & OPERATION
Description of operation of mechanical and electrical systems by function
CHAPTER 3: DISASSEMBLY & REASSEMBLY
Description of disassembly and reassembly
CHAPTER 4: INSTALLATION & MAINTENANCE
Location and installation procedure, periodic replacement parts
CHAPTER 5: TROUBLESHOOTING
Service modes and troubleshooting procedures
APPENDIX: General circuit diagram, etc.
Information contained in this manual is subject to change without prior notice for improvement of the
machine. Notification of changes will be given in the Service Information Bulletin.
Thoroughly read the information contained in this Service Manual and the Service Information Bulletins
to gain a correct and deeper understanding of the machine. This is one way of fostering response for
ensuring prolonged quality and function, and for investigating the cause of trouble during troubleshooting.
Quality Assurance Center
Canon Electronics Inc.

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CONTENTS
CHAPTER 1: GENERAL DESCRIPTION
I. FEATURES.............................................. 1-1
II. SPECIFICATIONS ................................... 1-2
III. PRECAUTIONS....................................... 1-7
IV. NAMES OF PARTS ................................. 1-8
V. EXPLANATION OF OPERATION .......... 1-11
VI. REGULAR INSPECTION BY THE USER
............................................................... 1-13
CHAPTER 2: FUNCTIONS & OPERATION
I. OUTLINE ................................................. 2-1
II. READING SYSTEM ................................ 2-7
III. FEED SYSTEM ......................................2-11
IV. DESCRIPTION OF ELECTRICAL
CIRCUITS.............................................. 2-21
V. IMAGE PROCESSING .......................... 2-25
VI. POWER SUPPLY .................................. 2-41
VII. INTERFACE ........................................... 2-43
VIII. OPTION ................................................. 2-45
IX. LAYOUT OF ELECTRICAL
COMPONENTS ..................................... 2-49
X. LIST OF CONNECTORS, SWITCHES &
LEDS FOR EACH PCB.......................... 2-53
CHAPTER 3: DISASSEMBLY & REASSEMBLY
I. EXTERNAL ASSEMBLY ......................... 3-1
II. DRIVE SYSTEM (MOTORS)................. 3-12
III. FEED SYSTEM (ROLLERS) ................. 3-22
IV. READING SECTION.............................. 3-35
V. ELECTRICAL PARTS ............................ 3-38
CHAPTER 4: INSTALLATION & MAINTENANCE
I. SELECTION OF LOCATION ................... 4-1
II. UNPACKING & INSTALLATION.............. 4-2
III. IMPRINTER MOUNTING
PROCEDURE.......................................... 4-5
IV. ENDORSER ED600 MOUNTING
PROCEDURE........................................ 4-10
V. MECHANICAL COUNTER
INSTALLATION PROCEDURE ............. 4-14
VI. PERIODICALLY REPLACED PARTS.... 4-16
VII. CONSUMABLE PARTS AND
CONSUMABLES ................................... 4-18
IV. PERIODIC MAINTENANCE SERVICE
LIST........................................................ 4-19

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 5: TROUBLESHOOTING
I. ERROR INDICATION AND SOLUTIONS 5-1
II. REMOVING DOCUMENT JAMS ............. 5-5
III. SERVICE MODES ................................... 5-7
IV. USER MODES ....................................... 5-20
V. IMAGE TROUBLESHOOTING...............5-22
VI. OPERATION TROUBLESHOOTING .....5-24
VII. FEED TROUBLESHOOTING.................5-26
VIII. AFTER REPLACING PARTS .................5-27
APPENDIX
I. GENERAL CIRCUIT DIAGRAM ............. A-1 II. LIST OF SIGNALS ................................. A-3

CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
I. FEATURES.............................................. 1-1
II. SPECIFICATIONS ................................... 1-2
III. PRECAUTIONS....................................... 1-7
IV. NAMES OF PARTS.................................. 1-8
V. EXPLANATION OF OPERATION .......... 1-11
VI.
REGULAR INSPECTION BY THE USER
.... 1-13

1 - 0 COPYRIGHT © 2001 CANON ELECTRONICS INC. CANON DR-5060F REV.0 JULY 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
1 - 1
CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES
1. High Speed Scanning
Various-sized papers, from name cards or checks up to A3, can be scanned at high speed.
DR-9080C (Color, Grayscale, Binary) DR-6080 (Grayscale, Binary)
50ppm (A4, 200 dpi, Color)
90ppm (A4, 200 dpi, Grayscale)
90ppm (A4, 200 dpi, Binary)
60ppm (A4, 200 dpi, Grayscale)
60ppm (A4, 200 dpi, Binary)
2. High Durability
The unit is designed for a lifetime of up to 6 million sheets.
3. Easy Maintenance
Replacing the rollers, including the pick-up roller, feed roller and retard roller, can be handled by the
user.
4. New Functions
New functions such as staple detection and double feed detection by ultrasonic are available.
Fig. 1-101
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Other company names and product names mentioned in this manual are registered trademarks or
trademarks of the respective companies.

1 - 2
COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
II. SPECIFICATIONS
1. Appearance / Installation
Specifications
Item
DR-9080C DR-6080
1. Configuration Desktop type
2. Product model 1) 100 VAC, 50/60 Hz
2) 120 VAC, 60 Hz
3) 220-240 VAC, 50/60 Hz
3. Rated power
consumption or current
1) 100 VAC model: 120 W
2) 120 VAC model: 1 A
3) 220-240 VAC model: 0.5 A
Note: Meets EnergyStar requirements. During sleep: 12 W or less.
4.
Performance-guaranteed
ambience
15 to 27.5 °C
25 to 75%RH (Note: No condensation allowed.)
5. Noise 1) Sound power level
Standby: 40 dB or less
Operation: 75 dB or less
2) Sound pressure level (By standers)
Standby: 40 dB or less
Operation: 60 dB or less
6. Dimensions Tray closed: 460 (W) x 525 (D) x 310 (H) mm
7. Weight Approx. 23 kg.
8. Interface 1) SCSI-3 (ULTRA SCSI compatible)
2) USB 2.0 (High speed compatible)
9. Bundled software 1) ISIS / TWAIN driver
2) CapturePerfect 2.0
10. Expected product life Whichever occurs first:
1) 5 years
2) Scans: 6,000,000 sheets (A4 size)
Note: Some parts must be replaced during the product lifetime.
11. Person in charge of
installing
Service technician
12. Options 1) Endorser: ED600
2) Imprinter
3) Hard counter (Mechanical counter)
4) Barcode module (CD-ROM)
13. Consumable 1) Exchange roller kit 6080/9080C (pick-up/feed/retard rollers)
2) Ink cartridge (for imprinter)
3) Ink roller (for endorser)
Note: These parts can be replaced by the users.
Table 1-201