Canon ImageFormula DR-9080C User manual

COPYRIGHT
©
2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
FIRST EDITION
OCT. 2003 MY8-13A1-000

COPYRIGHT ©2003 CANON ELECTRONICS INC.
Use of this manual should be
strictly supervised to avoid
disclosure of confidential
information

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
PREFACE
This Service Manual contains all the basic information required for field service and maintenance for
maintaining the product quality and functions of the DR-6080/9080C.
CONTENTS
CHAPTER 1: GENERAL DESCRIPTION
Features, specifications, names of parts, and operation
CHAPTER 2: FUNCTIONS & OPERATION
Description of operation of mechanical and electrical systems by function
CHAPTER 3: DISASSEMBLY & REASSEMBLY
Description of disassembly and reassembly
CHAPTER 4: INSTALLATION & MAINTENANCE
Location and installation procedure, periodic replacement parts
CHAPTER 5: TROUBLESHOOTING
Service modes and troubleshooting procedures
APPENDIX: General circuit diagram, etc.
Information contained in this manual is subject to change without prior notice for improvement of the
machine. Notification of changes will be given in the Service Information Bulletin.
Thoroughly read the information contained in this Service Manual and the Service Information Bulletins
to gain a correct and deeper understanding of the machine. This is one way of fostering response for
ensuring prolonged quality and function, and for investigating the cause of trouble during troubleshooting.
Quality Assurance Center
Canon Electronics Inc.

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CONTENTS
CHAPTER 1: GENERAL DESCRIPTION
I. FEATURES.............................................. 1-1
II. SPECIFICATIONS ................................... 1-2
III. PRECAUTIONS....................................... 1-7
IV. NAMES OF PARTS ................................. 1-8
V. EXPLANATION OF OPERATION .......... 1-11
VI. REGULAR INSPECTION BY THE USER
............................................................... 1-13
CHAPTER 2: FUNCTIONS & OPERATION
I. OUTLINE ................................................. 2-1
II. READING SYSTEM ................................ 2-7
III. FEED SYSTEM ......................................2-11
IV. DESCRIPTION OF ELECTRICAL
CIRCUITS.............................................. 2-21
V. IMAGE PROCESSING .......................... 2-25
VI. POWER SUPPLY .................................. 2-41
VII. INTERFACE ........................................... 2-43
VIII. OPTION ................................................. 2-45
IX. LAYOUT OF ELECTRICAL
COMPONENTS ..................................... 2-49
X. LIST OF CONNECTORS, SWITCHES &
LEDS FOR EACH PCB.......................... 2-53
CHAPTER 3: DISASSEMBLY & REASSEMBLY
I. EXTERNAL ASSEMBLY ......................... 3-1
II. DRIVE SYSTEM (MOTORS)................. 3-12
III. FEED SYSTEM (ROLLERS) ................. 3-22
IV. READING SECTION.............................. 3-35
V. ELECTRICAL PARTS ............................ 3-38
CHAPTER 4: INSTALLATION & MAINTENANCE
I. SELECTION OF LOCATION ................... 4-1
II. UNPACKING & INSTALLATION.............. 4-2
III. IMPRINTER MOUNTING
PROCEDURE.......................................... 4-5
IV. ENDORSER ED600 MOUNTING
PROCEDURE........................................ 4-10
V. MECHANICAL COUNTER
INSTALLATION PROCEDURE ............. 4-14
VI. PERIODICALLY REPLACED PARTS.... 4-16
VII. CONSUMABLE PARTS AND
CONSUMABLES ................................... 4-18
IV. PERIODIC MAINTENANCE SERVICE
LIST........................................................ 4-19

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 5: TROUBLESHOOTING
I. ERROR INDICATION AND SOLUTIONS 5-1
II. REMOVING DOCUMENT JAMS ............. 5-5
III. SERVICE MODES ................................... 5-7
IV. USER MODES ....................................... 5-20
V. IMAGE TROUBLESHOOTING...............5-22
VI. OPERATION TROUBLESHOOTING .....5-24
VII. FEED TROUBLESHOOTING.................5-26
VIII. AFTER REPLACING PARTS .................5-27
APPENDIX
I. GENERAL CIRCUIT DIAGRAM ............. A-1 II. LIST OF SIGNALS ................................. A-3

CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
I. FEATURES.............................................. 1-1
II. SPECIFICATIONS ................................... 1-2
III. PRECAUTIONS....................................... 1-7
IV. NAMES OF PARTS.................................. 1-8
V. EXPLANATION OF OPERATION .......... 1-11
VI.
REGULAR INSPECTION BY THE USER
.... 1-13

1 - 0 COPYRIGHT © 2001 CANON ELECTRONICS INC. CANON DR-5060F REV.0 JULY 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES
1. High Speed Scanning
Various-sized papers, from name cards or checks up to A3, can be scanned at high speed.
DR-9080C (Color, Grayscale, Binary) DR-6080 (Grayscale, Binary)
50ppm (A4, 200 dpi, Color)
90ppm (A4, 200 dpi, Grayscale)
90ppm (A4, 200 dpi, Binary)
60ppm (A4, 200 dpi, Grayscale)
60ppm (A4, 200 dpi, Binary)
2. High Durability
The unit is designed for a lifetime of up to 6 million sheets.
3. Easy Maintenance
Replacing the rollers, including the pick-up roller, feed roller and retard roller, can be handled by the
user.
4. New Functions
New functions such as staple detection and double feed detection by ultrasonic are available.
Fig. 1-101
Windows is a registered trademark of Microsoft Corporation in the U.S. and other countries.
Other company names and product names mentioned in this manual are registered trademarks or
trademarks of the respective companies.

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
II. SPECIFICATIONS
1. Appearance / Installation
Specifications
Item
DR-9080C DR-6080
1. Configuration Desktop type
2. Product model 1) 100 VAC, 50/60 Hz
2) 120 VAC, 60 Hz
3) 220-240 VAC, 50/60 Hz
3. Rated power
consumption or current
1) 100 VAC model: 120 W
2) 120 VAC model: 1 A
3) 220-240 VAC model: 0.5 A
Note: Meets EnergyStar requirements. During sleep: 12 W or less.
4.
Performance-guaranteed
ambience
15 to 27.5 °C
25 to 75%RH (Note: No condensation allowed.)
5. Noise 1) Sound power level
Standby: 40 dB or less
Operation: 75 dB or less
2) Sound pressure level (By standers)
Standby: 40 dB or less
Operation: 60 dB or less
6. Dimensions Tray closed: 460 (W) x 525 (D) x 310 (H) mm
7. Weight Approx. 23 kg.
8. Interface 1) SCSI-3 (ULTRA SCSI compatible)
2) USB 2.0 (High speed compatible)
9. Bundled software 1) ISIS / TWAIN driver
2) CapturePerfect 2.0
10. Expected product life Whichever occurs first:
1) 5 years
2) Scans: 6,000,000 sheets (A4 size)
Note: Some parts must be replaced during the product lifetime.
11. Person in charge of
installing
Service technician
12. Options 1) Endorser: ED600
2) Imprinter
3) Hard counter (Mechanical counter)
4) Barcode module (CD-ROM)
13. Consumable 1) Exchange roller kit 6080/9080C (pick-up/feed/retard rollers)
2) Ink cartridge (for imprinter)
3) Ink roller (for endorser)
Note: These parts can be replaced by the users.
Table 1-201

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
2. Document Scanning
Specifications
Item DR-9080C DR-6080
1. Sensor type Contact Image Sensor (CIS)
2. Sensor size Density: 600 dpi. Effective elements: 7260 (305 mm)
3. Output of sensor 10-bit digital output
Note: Only 8 bits are available for image data.
4. Light source 3 colors (RGB): 2 LEDs for each color
5. Typical wave length R: 620 nm, G: 530 nm, B: 467 nm
6. Dropout color Available: R/G/B
7. Color emphasis Available: R/G/B
8. Scanning side Simplex (Front/Back) / Duplex *1
Note: Front/back reversing function is available.
9. Scanning size (typical) 1) L series: LDR/LGL/LTR
2) A series: A3/A4/A5/A6
3) B series: B4/B5/B6
10. Scanning size
(atypical)
1) Main-scanning direction: Min. 64 pixels, Max. 305 mm
2) Sub-scanning direction: Min. 64 pixels, Max. 432 mm
(1000 mm for long document mode)
11. Output mode 1) Binary
2) Grayscale (8 bits: 256 gradations)
3) Color (24 bits) .*1
1) Binary
2) Grayscale (8 bits: 256 gradations)
12. Binary mode 1) Black and White (Simple binary)
2) Error diffusion
3) Advanced Text Enhancement (ATE)
Note: ATE processing is done within the personal computer.
13. Output resolution 1) 100 x 100 dpi 2) 150 x 150 dpi 3) 200 x 200 dpi
4) 240 x 240 dpi 5) 300 x 300 dpi 6) 400 x 400 dpi
7) 600 x 600 dpi .*1
*1 When the document is large (A3 or LDR etc.), it is impossible to scan by duplex / color / 600 dpi due to
the restriction of the memory capacity.
Table 1-202

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
3. Document Feeding
Specifications
Item DR-9080C DR-6080
1. Document size 1) Width: 55 to 305 mm
2) Length: 70 to 432 mm (Up to 1000 mm for long document mode)
3) Thickness: Separation 0.06 to 0.15 mm, (48 to 120 g/m2)
Non-separation: 0.05 to 0.30 mm (40 to 240 g/m2)
2. Document requirements 1) Pressure-sensitive paper: Can be fed. (The orientation is restricted.)
2) Carbon-backed paper: Cannot be fed.
3) Perforated paper: Can be fed only if there are 2/3/4 holes that are φ8
mm or less in size.
4) Curled paper: Can be fed only if curl is 8 mm or less in height. (Total of
the curled amount of max. pick-up storage)
5) Creased paper: Can be fed, but crease must be straightened before
being fed.
Note: When staple detection is used, paper curl must be 3 mm or less in
height and creased paper cannot be fed.
3. Pick-up mode Normal/Panel/Auto/Manual
Note: Manual here indicates manual feeding in non-separation mode.
4. Pick-up storage 1) For A4 or smaller:
500 sheets (Must be 48 mm or less in height, including any curl.)
2) For larger than A4:
The height must be less than 20 mm.
5. Delivery storage 1) For A4 or smaller:
500 sheets (Must be 50 mm or less in height, including any curl.)
2) For larger than A4:
The height must be less than 20 mm.
6. Delivery direction Face down
7. Automatic size detection Sensor/image processing
8. Staple detection 1) Paper thickness: 0.06 to 0.12 mm
2) Paper size: A5 or Larger
3) Staple: Stapling must be in only one corner.
9. Double feed detection Overlapping (by ultrasonic)/Length
10. Skew correction Mechanical/image processing
Resolution Binary/Grayscale Color
100 x 100 dpi 686 mm/sec 686 mm/sec
150 x 150 dpi 686 mm/sec 457 mm/sec
200 x 200 dpi 686 mm/sec 343 mm/sec
240 x 240 dpi 686 mm/sec 286 mm/sec
300 x 300 dpi 686 mm/sec 229 mm/sec
400 x 400 dpi 286 mm/sec 96 mm/sec
11. Feeding speed
600 x 600 dpi 191 mm/sec 64 mm/sec
Table 1-203a (continued)

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
Specifications
Item DR-9080C DR-6080
12. Scanning speed
A4 size Binary Gray Color Binary Gray
100dpi 90 spm 90 spm 90 spm 90 spm 90 spm
150dpi 90 spm 90 spm 69 spm 90 spm 90 spm
200dpi 90 spm 90 spm 54 spm 63 spm 62 spm
240dpi 90 spm 90 spm 46 spm 63 spm 62 spm
300dpi 90 spm 87 spm 38 spm 63 spm 62 spm
400dpi 47 spm 46 spm 16 spm 30 spm 30 spm
Simplex
600dpi 32 spm 25 spm 10 spm 20 spm 20 spm
100dpi 90 spm 90 spm 90 spm 90 spm 90 spm
150dpi 90 spm 90 spm 59 spm 90 spm 90 spm
200dpi 90 spm 85 spm 46 spm 63 spm 63 spm
240dpi 90 spm 65 spm 40 spm 63 spm 63 spm
300dpi 90 spm 43 spm 32 spm 63 spm 42 spm
400dpi 40 spm 26 spm 14 spm 30 spm 24 spm
Duplex
600dpi 28 spm 12 spm 6 spm 18 spm 11 spm
* spm = sheets per minute. The detailed conditions including JPEG value are omitted for
grayscale and color, and may differ depending on function settings, the personal computer
used, and other conditions. The color function is available only with the DR-9080C.
Table 1-203b
4. Image Processing
Specifications
Item DR-9080C DR-6080
1. Brightness adjustment 255 levels
2. Contrast adjustment 7 levels
3. Gamma correction Available (Standard/Custom)
4. Smoothing Available
5. Dot erasing Available
6. Notch erasing Available
7. Border removal Available
8. Edge emphasis Available (5 steps)
9. Document orientation Available (0º /90º /180º /270º)
10. Reverse image Available (only for binary mode)
11. Text orientation recognition Available
Table 1-204

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
5. Other Functions
Specifications
Item DR-9080C DR-6080
1. Long document mode Available
2. Add-on Available
3. Scan-ahead mode Available
4. Count-only Available
5. Count verifying Available
6. Margin scan Available
7. Separate Patch code/New file button
8. Self-diagnostic function Available
9. Cumulative counter Stored in the memory (The mechanical counter is option.)
10. Operation panel 5 buttons; Display LED: 5 digits
Table 1-205
These specifications are subject to change with improvements to the product.

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
III. PRECAUTIONS
This section describes items that require
particular care regarding safety. These
precautions must be observed. Explain to the
user items that relate to safety, and instruct the
user to take appropriate action.
1. Power OFF in Emergencies
When abnormal noise, smoke, heat or odor
occur, turn the power OFF immediately and
unplug the power cord.
As it may cause injury, be careful not to get
clothing (ties, long hair, etc.) caught in the
machine.
If this happens, turn the power OFF
immediately.
Also, do not insert your fingers in the feed
section while feeding documents.
2. Electromagnetic Interference
Countermeasures
This machine complies with the
electromagnetic interference standards (VCCI-A,
FCC-A, etc.). However, the user might have to
carry out separate countermeasures if the
machine causes electromagnetic interference.
Do not change or modify this machine's
specifications. If this has been carried out, its use
may be forcibly discontinued on site. If the
machine is disassembled and reassembled,
follow the instructions described in this manual or
in the Service Information Bulletins.
A "CAUTION LABEL" is affixed to the rear of
the machine.
This device complies with Part 15 of the
FCC Rules. Operation is subject to the
following two conditions: (1) This device
may not cause harmful interference, and
(2) this device must accept any interfernce
received, inculuding interference that may
cause undesired operation.
This Class A digital apparatus meets all
requirements of the Canadian Interference-
Causing Equipment Regulations.
Cet appareil numérique de la classe A
respecte toutes les exigences du Règlement
sur le matériel brouilleur du Canada.
CAUTION LABEL (120V machines)
3. User's Manual
Read the user's manual thoroughly before
using this machine.
4. Ink Cartridge
Obey the handling instruction written in the
package of the ink cartridge.
5. Disposal
When disposing of the products and parts,
obey local regulations.

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
IV. NAMES OF PARTS
1. Front View
Power switch Document eject tray guide
Document guide Upper unit
Document tray Imprinter cover
Document tray extension / wire Operation panel
Document eject tray extension / stopper
Fig. 1-401

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
2. Rear View
Connection
Power cord connector Air vent
Grounding terminal
Fig. 1-402
Note: Do not block the air vent, otherwise the
temperature will rise inside the machine
and a fire might result.
3. Connection (Bottom view)
USB connector DIP switch
SCSI connector
Fig. 1-403

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
4. Operation Panel
Counter display Bypass Mode key
Count Only key Stop key
New File key Start key
Fig. 1-404

COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
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CHAPTER 1 General Description
CHAPTER 1 GENERAL DESCRIPTION
V. EXPLANATION OF
OPERATION
For details, refer to the user's manual of this
machine and the software used for its operation.
1. Basic Operation
The basic procedure for operating this
machine is as follows:
1) Turn the machine ON.
2) Turn the personal computer ON.
3) Start up the software.
4) Set the documents.
5) Execute the operation.
6) Finish the operation.
7) Quit the application software.
8) Turn the personal computer OFF.
9) Turn the machine OFF.
2. Operation Window
The basic procedure for operating this
machine is as follows. In the "CapturePerfect
2.0" bundled with the product, a "TWAIN"
driver is used.
1) CapturePerfect 2.0
Fig. 1-501
2) Scanner Settings
Fig. 1-502

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COPYRIGHT © 2003 CANON ELECTRONICS INC. CANON DR-6080/9080C FIRST EDITION OCT. 2003
CHAPTER 1 GENERAL DESCRIPTION
3) Advanced Settings
Fig. 1-503
4) Filter Settings
Fig. 1-504
5) Save As
Fig. 1-505