Cantek JEN-60 Application guide

Operations & Parts
Manual
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JEN-60
Drawer Notcher

1 DEC. 2019
Table of Contents
Page No.
1 SETUP AND MAINTENANCE
SAFETY WARNING.2~3
SETUP4~8
ROUTINE MAINTENANCE.9~11
CHANG DRAWING NOTCH SIZE..12
DRILL HEIGHT GAUGE13~14
JEN 60 DRAWER NOTCHER MACHINE SPECIFICATIONS14
OPERATING BALL TYPE SENSOR 15
OPERATING SAFE DOOR.. 16
IMPORTANT WARNING NOTICE. 17
2 PART LIST
TRANSMISSION MOTOR AND SHAFT ASSEMBLY. .18~19
CUTTER SHAFT ASSEMBLY. 20~21
HYDRAULIC CYLINDER. 22~23
HEAVY DUTY, HIGH SPEED AIR DRILL ..24~25
MAIN FRAME AND TABLE..26~28
SAFETY DOOR ASSEMBLY29~31
PNEUMATIC ROUTING DIAGRAM ..32~35

2 DEC. 2019
SAFETY WARNING
For Your own Safety, Read Instruction Manual Before Operating this
Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of
importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a
substitute for proper accident prevention measures.
DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, OULD result
in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in
minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE: This symbol is used to alert the user to useful information about proper operation
of the machine.
WARNIN
Safety Instructions for Machinery
1. READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents
serious injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only have impact resistant lenses-they are NOT
safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING
MACHINERY THAY PRODUCES DUST. Wood just can cause severe respiratory
illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY.
Machinery noise can cause permanent hearing loss.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or
jewelry that can catch in moving parts. Wear protective hair covering to contain long hair
and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure operation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance

3 DEC. 2019
from the work area.
9. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, and remove start
switch keys.
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF ad allow all moving
parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. NO NOT use machinery in damp,
wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIGHTED. lutter and dark shadows may
cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards. Undersized cords create excessive heat.
Always replace damaged extension cords.
14. ALWAYS DISCONNECT FROM POWER SOURCCE BEFORE SERVICING MACHINE.
Make sure switch is in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest
performance. Follow instructions for lubricating and clanging accessories.
16. MAKE SURE GRARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING
MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys
and adjusting wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. heck for binding or
misaligned parts, broken parts, loose bolts, and any other conditions that may impair
machine operation. Repair or replace damaged parts before operation.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for
recommended accessories. Improper accessories increase risk of injury.
20. DO NOT FRCE MACHINERY. Work at the speed for which the machine or accessory
was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A
secured workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Maintain stability and balance at all times.
23. MANY MACHINES CAN EJECT WORKPIECES TOWARD OPERATOR. Know and
avoid conditions that cause the workpiece to “kickback.”
24. ALWAYS LOCK MOBILE BASES IG USED) BEFORE OPEARTING MACHINERY.
25. CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Be aware of the type of dust you are exposed to and
always wear a respirator designed to filter that type of dust.

4 DEC. 2019
SETUP
This machine is designed to notch your cabinet drawer boxes for undermount
hardware. It is specifically designed for Blum® , but it also works with many
other brands. This machine can cut the recess and drill the hole in the drawer
box all at one time. You simply set the drawer box over the cutter and against a
side fence. Push the drawer box back against the back fence activating the
machine. Step on a foot control which moves the cutter up into the bottom of
the drawer box at the same time as the drill moves inward to drill the holes in
the drawer’s back. You will be able to do all of this in approximately 10 seconds!
 Step 1 : After uncrating your machine, you may either install your unit on
the correct location , please measure your space first or bolt the machine
to the floor in a permanent spot.
Table height: 32 Inch
Table size: 22 x 48 Inch
Footprint: 48”W x 31” D x 40” H

5 DEC. 2019
 Step 2
Hook your air supply to the Tee located by the air gauge.
You will need 60 PSI minimum input to operate the Drawer Notcher.
The regulators on the machine are preset on the 40 PSI.
 Step 3
The machine is pre wired according to your electrical specifications.

6 DEC. 2019
 Step 4
We recommend that a qualified shop electrician hoo it up to your electrical supply. The cutter
must rotate TOWARD the fence (Counter-cloc wise turning). Please pay attention at the first
running.
 Step 5
The Drawer Notcher comes equipped with an antomatic oiler that lubricates
the pneumatic drill that is located on the back of the machine.
Adjust the automatic oiler for proper lubrication. Check oil level daily and
at least 70% full volume for each oil tank! ( specially parts no:
JEN 60 07A 4 and 58 and 32)

7 DEC. 2019
 Step 6
1. A D J U S T M E N T F O R T H E C U T T I N H E I H T :
 We have preset the drawer notch height to your specification, but you
may need to do the micro fine tune adjustment as required. The notch
depth adjustment is done at the motor plate. Loosen the two Hex. Nuts
(part no: JEN60 03A 1) to raise or lower the cutter. Please make sure to
retighten after any adjusting.
2 . A D J U S T M E N T F O R T H E D R I L L H E I H T :
 The drill height is adjusted by loosening the (2) cap screws (part no:
JEN 60 04A 05 and 04) in front of the machine. Please retighten after
adjusting. The drill speed can be adjusted by turn on the air capacity on
the top knob of air supply unit (part no: JEN 60 07A 04)

8 DEC. 2019
 The hardware mounting hole is drilled with a hi speed air drill that can run
at 20,000 RPM and has a 1/4 inch carbide drill bit. It requires 60 90 PSI
and has a 3/8 inch chuck.
 All other air settings and feeds are factory set.


9 DEC. 2019
ROUTINE MAINTENANCE
 We recommend that the motor shaft bearing be greased every 200 hours
using. It will help to keep running smoothly and longer life.
 Check oil level in the Hydraulic Reservoir – if it needs to be added to or
replaced, we suggest Hydraulic Oil AW ISO 32.
 Please turn off all the power and start to check the reversible knife/Inserts
cutter for wear and service accordingly. The cutter should be removed
when rotating or replacing the carbide reversible knife. (Each carbide
reversible knife has four cutting edges that can be rotated when dull.)
Loosen and remove the Allen head cap screw to lift out the cutter. When
reinstalling the cutter, you must turn it clockwise against the locating stops.
When firm, retighten the Allen head cap screw.
 Extra reversible knife/ inserts can be bought in packages of 10:
#part no: JEN 60 02A 28 ( attached square shaped, wide: 57mm) –
(Cutter uses 70 inserts)
JEN60-410-32 /cutter( wide:32mm) w/reversible nife x 50 pcs
JEN60-410-35 /cutter (wide:35mm) w/reversible nife x 50 pcs
JEN60-410-38 /cutter( wide:38mm) w/reversible nife x 50 pcs
JEN60-410-45 /cutter( wide:45mm) w/reversible nife x 60 pcs
JEN60-410-51 /cutter( wide:51mm) w/reversible nife x 60 pcs
JEN60-410-57 /cutter ( wide:57mm) w/reversible nife x 70 pcs

10 DEC. 2019
 Please check and adjust the drive belt every 500 hours using carefully.
Here we are attached the process to replace the drive belt.
First , please take off the red pulley guard (part no:JEN 60 01A 26), as showing
“ A”, and then loosen four Hex. Bolt (part no: JEN 60 01A 17 and 21) , as
showing “B”. By using moving the two hex bolt M8 X80 (part no:
JEN 60 01A 20), showing “C”, it can be easily to removed and install the belt
and adjust the tightness of the belt. After assembly the belt, please tighten up
the four Hex. Bolts and red pulley guard.
Remove Dust Collection Shroud behind Drill Mechanism and blow off with air
by every using.
A
B
B
B
C
C

11 DEC. 2019
 Inspect Buffer pad and Alignment button if it is wear, it must be replacement
 Check Drill Components for excessive wear.
 Replace all safety and dust hoods if damaged.
 Inspect the entire machine for damaged or broken parts.
 Reconnect power supply and check operation.
 Check buttons for smooth operation.
 Inspect your buffer pad Surface periodically for wear; and if there is too
much clearance between the cutter and the notch in the fence surface, then
it should be replaced.
 When installing a new buffer pad Surface, you should slow down the flow
control for your first cut. This will let the cutter make a nice clean cut in your
new buffer pad. When you are done, you can turn the flow control back to
the desired speed.
JEN60-130-32/Buffer pad(32mm)
JEN60-130-35/Buffer pad(35mm)
JEN60-130-38/Buffer pad(38mm)
JEN60-130-45/Buffer pad(45mm)
JEN60-130-51/Buffer pad(51mm)
JEN60
-
130
-
57/Buffer pad(57mm)
JEN60-260-32 /alignment utton(32mm)
JEN60-260-35 /alignment utton(35mm)
JEN60-260-38 /alignment utton(38mm)
JEN60-260-45 /alignment utton(45mm)
JEN60-260-51 /alignment utton(51mm)
JEN60-260-57 /alignment utton(57mm)

12 DEC. 2019
CHANG DRAWING NOTCHER SIZE
 USING THE SAMPLE TOOL PIECE
A. Remove Belt Cover.
B. Inspect Belt for wear and damage.
C. Adjust Motor Mount if Belt needs tightening.
D. Check and adjust cutting height and drill height, using caliper to check and
adjust off sample tool piece.
E. Check and adjust cutting tool and drill side to side, using caliper to check
and adjust off sample tool piece.
F. Check and adjust drill cutting depth, using caliper to check and adjust off
sample tool piece.
This sample tool size will help you to get the size of below drawing “E”
Please see the reference list:
D Cutting Height 3/8"
(9.53mm)
1/2"
(12.7mm)
5/8"
(15.88mm)
E From button of drawer
to center of drill
13/16"
(20.64mm)
15/16"
(23.81mm)
1-1/16"
(27mm)

13 DEC. 2019
DRILL HEIGHT GAUGE
The Drill Height Gauge has three holes in it to accommodate a drill height of
13/16” , 15/16” or 1 1/16”. (Drawing number “E”)
1) The 13/16” hole is set for 3/8” Cutter Height.
2) The 15/16” hole is set for 1/2” Cutter Height.
3) The 1 1/16” hole is set for 5/8” Cutter Height.
The machine comes standard with a 2 1/4” cutter (57mm) with 1/2” for the
cutter height(12.7mm). Special cutters can be custom ordered. Multiple Pass
Models are also available (for wider cuts, you’ll make multiple passes).
D Cutting Height 3/8"
(9.53mm)
1/2"
(12.7mm)
5/8"
(15.88mm)
E From button of drawer
to center of drill
13/16"
(20.64mm)
15/16"
(23.81mm)
1-1/16"
(27mm)
A. Distance of Inside box to center of drill hole
B. Cut width (depend on your order cutter size,
32/35/38/45/51/57mm)
C. Drill diameter of depth
D. Cutter height
E. From button of drawer to center of drill (need to
match with D size and with Drill height gauge)
F. Height of hole from top of notch
G. Drawer side thickness

14 DEC. 2019
JEN-60 DRAWER NOTCHER MACHINE
SPECIFICATIONS 57 mm cutter
1. Dimension “C” is 1/4” diameter x .375” deep.
2. Dimension “A” can be a minimum of 5/32”. It is factory set to 9/32”
3. Dimension “A” is the maximum travel available from standard
configuration; 1.00”. An additional 1 inch of travel can be gained if a
longer slide is installed.
4. The current hole depth is set to 3/8”, but can go deeper or adjusted.
5. Current slot width (Dimension B) is set for 2 1/4”(57mm). If any size other
than that is needed, a special order cutter is needed. Wider cutters require
other slight modifications of the machine.
6. Dimension “G” represents the thickness of the Drawer Box side. The
cutter lines up with that. The cutter cuts flush with inside of drawer box.
7. Dimension “D” represents the notch height. It is currently set to customer
specifications and could go as high as 5/8” or as low 3/8”.
8. Dimension “E” represents the height of the hole location from the table top.
It also is currently set to customer specifications. It could go as low as 7/8”
or as high as 1 1/16”.
9. Dimension “F” represents the height of the hole location from the top of the
notch. Our factory setting is 7/16”. It can vary from that if necessary.
Please check all dimensions and make any changes needed for your
specifications.
If dimension “B”= 57MM will need to be changed, a special cutter will be
required.

15 DEC. 2019
State if you need this machine wired to 208 of 220/240 or 440/480
specifications, please call our service department.
OPERATING BALL TYPE SENSOR
 Place the drawer box over the locating buttons and push drawer box up
against the back fence. This will activate the ball type sensor (2 pcs)
(part number: JEN60 07A 23) in the fence location which will start the
drill. The system is now activated. Step on the foot control first, the cutter
will rise and the drill will move forward.
 Repeat above steps to notch and drill the opposite side of the drawer.
 The ball type sensor can also be independent operating. Such as left or
right side operating only. Please see the below drawing, the drill bit will
moved as indicated.

16 DEC. 2019
OPEN SAFETY DOOR FROM THE TABLE
Please connect your electric and air system first, second, step on the foot
switch, the safety door (guard) will be opened quickly and let the cutter will raise
up. When you release the foot swtich , the safety door will be gently closed.
SAFETY DOOR
JEN-60-06A-#23
SAFETY
DOOR
(CLOSE
SAFETY
DOOR
(OPEN)

17 DEC. 2019
IMPORTANT WARNING NOTICE
 A Don’t do any adjustment on this valve, it is to speed control valve for
cutter raising up. It is setted by factory with correct speed.
B. This two air valve is to control the safety door open/closed speed.
Please do not adjust it. Thanks!

NO PARTS NO SPECIFICATION Q'TY
1 SB12X90 HEX BOLT M12-1.75 X 90 4
2 SD12X34X3 FLAT WASHER 12MM 4
3 JEN60-930 SET SCREW M6-1 X 20 2
4 SA6X5 HEX NUT M6-1 4
5 SCA6X16 SET SCREW M6-1 X 16 2
6 JEN60-940 BEAM RING 2
7 JBUKP206-H2306-NUT SLEEVE NUT 2
8 JBUKP206-H2306-WASHER SLEEVE WASHER 2
9 SD12X25X2 FLAT WASHER 12MM 8
10 SDI12 SPRING WASHER 12MM 4
11 SA12X10 HEX NUT M12 4
12 JBNKBUKP206-25 BLOCK BEARING 2
13 JBUKP206-H2306-BEARING SLEEVE BEARING SLEEVE 2
14 JEN60-490 AXIS FOR ROTATION ψ25x385L 1
15 JEN60-340 MOTOR POSITION BLOCK 1
16 SDI10 SPRING WASHER 10MM 6
17 SB10X65 HEX BOLT M10-1.5 X 65 2
18 JEN60-350 MOTOR ADJUSTMENT BLOCK 1
19 SC6x35 CAP SCREW M6-1 X 35 2
20 SB8X80 HEX BOLT M8-1.25 X 80 2
21 SB10X45 HEX BOLT M10-1.5 X 45 2
22 SD10X28X3 FLAT WASHER 10MM 6
23 JEN60-310 MOTOR SHAFT PLATE WELDMENT 1
24 SC6x16 CAP SCREW M6-1 X 16 4
25 SD6x16x2 FLAT WASHER 6MM 4
26 JEN60-820 PULLEY GUARD 1
27 SA8X6 HEX NUT M8 6
28 JEN60-870 SET SCREW M8X35 4
29 JEN60-780 MOTOR 1
30 SA10X8 HEX NUT M10 4
31 SPZ_1000 BELT SPZ_1000 2
32 JEN60-400 PULLEY 1
33 SB-24 KEYLESS COLLAR ψ24 1
JEN-60 :TRANSMISSION MOTOR AND SHAFT ASSEMBLY
JEN-60-01A
18
DEC. 2019

19
DEC. 2019