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Caple WF1544 Manual

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WF1544
Caple Free Standing wine cabinet
Technical information
Item Part Code Description Qty
1DG13-1 Water tank 1
2DG2-14 Power cord 1
3G17-145-2 Condenser fan 1
3. DG7-3.2-BH Condenser fan 1
4DG14-56 Fan bracket 2
5DG19-3 Fan cover 1
6DG1-88 Compressor 1
7DG22-302 Electrical box cover 1
8DG3-95 PCB board 1
9DG6-19 Transformer 1
9. BZ5-120 Transformer label 1
10 DG13-8 Decorative nail 4
11 DG14-160-SR Top right hinge module 1
12 DG11-1 Heater 1
13 DG14-24 heat insulation panel 1
WF1544
- Caple Freestanding Wine cabinet
14 DG12-59 Evaporato
r
1
15 DG18-63 Foam 2
16 DG8-8 Senser 3
17 DG7-3.2-BH fan 1
18 DG22-268 Air duct board 1
19 DG13-247 Watertight shutter 1
20 DG19-6 Fan cover 2
21 DG22-250 Electrical box 1
22 DG13-32-1 Displayer holder 1
23 DG3-17-W LED light 1
24 DG13-130-S button 4
25 DG20-280 Display panel 1
26 DG13-1.1 Humid box 1
27 DG23-204 Door 1
27. DG13-3034 Lock hole cover 1
28 DG14-169-SR Door axis 1
29 DG15-156 two-double Wooden shelves 1
29. DG15-138 Stainless Steel Trim 1
30 DG13-253-1R Track Right 1
31 DG13-253-1L Track Left 1
32 DG15-155 Wooden shelves E1 11
32. DG15-138 Stainless Steel Trim 11
33 DG13-253-R Track Right 11
34 DG13-253-L Track Left 11
35 DG13-274 Wooden shelf sliding plate 24
36 DG15-1002.2 Wooden shelves WE-2 1
36. DG15-106 Stainless Steel Trim,For shelf WE-2 1
37 DG13-7 Shelf stopper 26
38
DG22 3103 S
B tt ill
1
38
DG22
-
3103
-
S
B
o
tt
om gr
ill
1
Item Part Code Description Qty
WF1544
- Caple Freestanding Wine cabinet
39 DG14-140 Lock Assembly 1
40 DG14-170-SR Lower hinge module right 1
41 DG13-6-16 Cabinet leg, type BC50 4
42 DG22-240 Support bracket of front legs 1
43 DG12-91-1 Condenser 1
44 DG14-170-SL Lower hinge module left 1
45 DG13-366-B Door support 1
46 DG12-110-2 Air-circulating pipe (UPPER) 1
47 DG22-239 Compressor bracket 1
M160-057 Door seal 1
1
Computer Controlled Single Temperature and Synchronous Dual Temperature
Wine Cellar
WF1544 WF1104
Service Manual
Here below we listed various faults while using the wine cellar, and the method of check-up and solve these default,
and find the information of the correspondent page
Statement:(Fig.4 ) shows the reference figure Fig4
( →6 ) shows the reference page 6
Warning: before attempting any cleaning or maintenance this unit MUST be disconnected from the electrical
supply, to prevent electrical shock
▲Preparation before maintenance
○Equipment
1.Pliers 2.Set of Phillips head screwdrivers
3.Seal pliers 4.Electrical Multi meter
5.Amp meter (5A) (caliper cable type) 6.Electrical soldering iron
7.Wire strippers 8.Seal pliers
○Equipment
1.Vacuum pump 2.Soldering iron for copper pipes 3.Refrigerant meter
▲Difference
○WF1544 character……………………………………………………………………… (→3)
○WF1104 character……………………………………………………………………… (→3)
○JG165BSS character……………………………………………………………………………… (→3)
2
▲Cooling system fault
○How to Evaluate the fault………………………………………………………………………….……(→3)
○How to maintain the fault ………………………………………………………………………….….…(→4)
○How to remove the air duct board ……………………………………………………………….…….(→5)
○Diagram showing the front side soldered joints………………………………………………….…..…(→6)
○Diagram showing the rear side soldered joints …………………………………………………………(→7)
▲Noise problems
○Compressor noise …………………………………………………………………………………………(→8)
○Fan noise ……………………………………………………………………………………...…………(→7)
○Refrigerant jet noise……………………………………………………………….…………….…………(→10
○Capillary vibration noise …………………………………………………………………….……………(→10)
○Oil jam noise………………………………………………………………………………………………(→10
▲ Evaporator freezing ………………………………………………………………………….……….……(→11)
▲ The instability of the wine cellar temperature ……………………………………………………….………(→11)
▲Control system problems
○Fault finding by the self-check mode………………………………………………………………….…(→11)
○Fault particular happen on Synchronous Dual Temperature Wine Cellar…………………………….…(→11)
○Sensor fault……………………………………………………………………………...……….….....…(→12)
○How to replace the sensor………………………………………………………………..……………….(→13)
○Refrigerant Valve fault……………………………………………………………………………………(→13)
○LED display fault……………………………………………………………………………...……….…(→14)
○How to remove electrical box and parts inside of electrical box ………………………………..………(→14)
3
○The name and explanation of the PCB board connectors ……………..…………………………….……(→16)
○Diagram show power PCB…..……………………………………………………………………………(→17)
○How to remove power PCB board and the transformer………..…………………………………………(→17)
○How to replace the switch…..……………………………………………………………………………(→18)
○How to replace the Led light…..……………………..……………………………………………………(→19)
▲Heating system problems
○How to evaluate the fault…………………………………………..…………………………….(→20)
○How to maintain the fault…………………………………………………………………..………….(→20)
○How to replace the PTC heater………………………………………………………..………….(→20)
4
△Difference
○WF1544 character:
1.There is a evaporator in single temperature wine cellar. But it can add a PTC heater & anti-frost protector
according client required.
2.There are two kinds of fan location
1>.One is the fan fitted at top of air-duct board
2>.Another is the fan fitted at rear of air-duct board
3.There are two kinds of PCB board.
1>.One is only the main PCB board fitted in electrical box with transformer.
2>.Another include two parts –
power PCB board which fited in compressor compartment with transformer & main
PCB board which fited in electrical box.
○WF1104 character:
1.1>. Normal dual temperature wine cellar (5℃-10℃
for upper compartment/10℃-18℃
for lower compartment
& 5℃-12℃
for upper compartment/12℃-18℃
for lower compartment ) include 1 evaporator, 1 PTC heater, not refrigerant valve.
2>. Synchronous dual temperature wine cellar (5℃-18℃for both compartments) include 2 evaporators, 2 PTC heaters, 1
refrigerant valve.
2. There are two kinds of PCB board.
1>.One is only the main PCB board fitted in electrical box with transformer.
2>.Another include two parts –
power PCB board which fited in compressor compartment with transformer & main
PCB board which fited in electrical box.
○JG165B
JG165B character:
1.It include 2 evaporators, 2 PTC heaters, 1 refrigerant valve
2. PCB board include two parts –
5
power PCB board which fited in compressor compartment with transformer & main PCB board which fited in electrical
box.
△Cooling system faults
○How to diagnose faults:
It should take approximate 3 hours to reach the lowest setting temperature for an empty unit of both compartments
(assuming ambient temp of 32 degrees centigrade and continuous operation). If not, check the compressor, cooling fans,
controller, and sensors. If all these are working normally, there is probably a cooling pipe fault.
○Maintain the faults:
1. Check the compressor
If two zones can not refrigerate, check the rated current of the compressor with a caliper type Amp meter, and the
current should be within 0.8 to 2 Amps. If the current not in this range, turn off and cut off the pipes (Fig.5 and Fig5.1, see
point D & Fig.5 and Fig.5.1, see point A) from the compressor. Then turn on the unit and check there is electricity current
flowing to the compressor ,and check if there is pressure at the outlet pipe, If the current reading is still out of range
specified above or no pressure from the compressor outlet, replace the whole compressor .(Noted: Turn on the compressor
which cut pipe not longer than 15 minuets in order to avoid suck moist air)
2. check the cooling system pipe work
2.1>. Under the condition of the compressor normally running situation, the two zones do not refrigerate, and it is
possibly the refrigeration system leak. The maintain procedure is following.
a. Cut off discharge pipe from compressor and charge with refrigerant to 0.8—1Mpa nitrogen via the process pipe.
Then place your hand close to the broken end of discharge pipe, if you can feel a little airflow, this proves the capillary
is normal, if not it means the capillary is jammed. (Noted: There are two capillarys in synchronous dual temperature
wine cellar. If the flowing direction of refrigerant valve is not changed, you can feel a little airflow from only one of
capillary, if not, please change the flowing direction of refrigerant valve. See Page 12)
b. Weld the broken discharge pipe if capillary works normal, then charge to 0.8—1Mpa nitrogen via the process
pipe and check if there are any leaks from every soldered joint of the cooling system using soapy water and looking for
tiny bubbles, Check the soldered joints around the compressor first (Fig.5 & Fig.5.1), then check the soldered joints
around the evaporator see (Fig.3). Remove the air duct board when you check the evaporator joints, see (Fig.1&Fig.2).
c. If there are no leaks as the b item. The faults maybe :
①A leak in the condenser or anti-dew pipe. This internal leaks cannot be repaired, and it can be replaced with the
new one of the same module.
②Or a fault of other components in the unit, please replace the same module.
d.. If there are no leaks in the cooling system pipe work, please refill refrigerant
2.>.When the compressor work normally, one zone did not refrigerate, the fault is due to the component of one