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Caple WI3120 Manual

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WI3120
Caple 30cm Wine cabinet
Technical information
Technical information
Item Part Code Description Qty
1DG11-45 Dry filter 1
2DG2-14 Power cord 1
3DG1-72 Compressor 1
4DG13-199 Water tank 1
5DG13-272-1 Electrical box cover 1
6DG6-7 Transformer 1
7DG26-133-4 Cabinet 1
8DG13-268 Decorative nail 3
9DG14-223-SR Top right hinge 1
10 DG12-44-2 Evaporator 1
11 DG20-1 Line nip 1
12 DG8-8 Senser 1
13 DG7-3.1-BH Evaporator fan 1
14 DG13-158 Surpport pole 1
15 DG22-209 Air duct board 1
WI3120
- Caple 30cm Wine cabinet
16 DG13-198 Senser cove
r
1
17 DG8-8 Senser 1
18 DG19-1 Fan cover 1
19 DG3-98-12 PCB board 1
20 DG3-12-W LED lamp plate 1
21 DG22-395 Plastic electrical box 1
22 DG13-327 Display support 1
23 DG13-1.2 Humidity box 1
24 DG15-141-1 Wooden shelves A9A 1
25 DG13-3148 Fixing bracket A 1
26 DG23-242-5 Door 1
27 M160-049 Gasket 1
28 DG22-3027 Handle 1
29 DG22-3057 Door aixs 1
30 DG13-3155 Door aixs spacer 1
31 DG15-27-2 Wooden shelves C1 1
32 DG15-141 Wooden shelves A9 4
33 DG20-384 Display panel film 1
34 DG13-130-S Button 4
35 DG13-383 Power box panel 1
36 DG13-353 Sealing fin 1
37 DG14-212-SR Low right hinge 1
38 DG22-3201 Front foot surpport 1
39 DG13-3146 Foot 4
40 DG12-3 Condenser 1
41
A
DG7-33-BH Condenser fan 1
41B DG17-145-2 Wire 1
Item Part Code Description Qty
WI3120
- Caple 30cm Wine cabinet
42 DG22-3223 Fan cover 1
43 DG12-58 Circumfluence pipe 1
44 DG22-39 Compressor bracket 1
-DG14-223-SL Top left hinge 1
-- DG14-212-SL Low left hinge 1
--- DG22-3022 Bottom grill 1
---- DG13-3154 Slider 2
----- DG13-3151 Fixing bracket B 1
WI3120
Ca
p
le
Sin
g
le
zone
wine
cabinet
Caple Single zone wine cabinet
Service Manual
1
SERVICEMANUAL
(One temperaturezone controlwinecoolar)
JGseriesincludesJG18 series,JG32B,JG45AJG50A,JG50A-1,JG50FA
Thecontentbelowshowsdifferentdefault mighthappenwhenthewinecoolerisworking,andalsoshowshowto
find thedefaultsandrepairthedefaults.Pleasefindthecorrespondingdefault statementandfindtherepair
informationinthecorresponding pages.
Statement:(Fig.4)shows thecorrelativediagramFig.4
( 6)shows thecorrelativepage6
WARNING:BeforeattemptinganycleaningormaintenancethisunitMustbedisconnectedformthe
electricalsupply, topreventelectricalshock.
▲Preparationbeforemaintenance
○Tools
1. Pliers
2. Phillipsheadscrewdrivers
3. Process pipe
4. ElectricalMultimeter
5.Ampmeter(5A)(calipercable type)
6. Electricalsolderingiron
7.Wirestrippers
8. Sealpliers
9/Scissors
○Equipment
1. Vacuumpump
2.Soldering ironforcopperpipes
3.Gas meter
▲Coolingsystemfault
○HowtoEvaluate thefault ... (Page 3)
○Howtorepairthefault (Page 3)
○Howtoremove theairductboard.. . (Page4)
○Diagramshowingthefrontside solderedjoints.. (Page 6)
○Diagramshowingthe rearside solderedjoints (page 7)
▲Noise problems
○Compressornoise. .. (Page 8)
○Fannoise.. .(Page 8)
○Refrigerantjetnoise... ... (Page 9)
○Capillaryvibrationnoise... ... . ... (Page 9)
○Oiljamnoise.. ... . (Page10)
▲Evaporatorfreezingproblems .(Page 10)
2
▲Unstableinternaltemperatureproblems .(Page 12)
▲Controlsystemproblems
○Faultfindingbythe self-checkmode ..(Page 12)
○Sensorfault ...(Page 12)
○LEDdisplayfault..(Page14)
○Howtoremove theelectricalbox. (Page 14)
○Thedismantlementmethod oftheelectricalboxspearpart. . (Page 14)
○Howtoreplace thelight .. (Page16)
○Howtoreplace theDecorativeframe .. (Page17)
3
△Coolingsystemfaults.
○Howtodiagnosefaults:
Itshouldtakeapproximate3hourstoreachthelowestsettingtemperatureof5℃foranemptyunit(assuming ambient
tempof32degreescentigradeandcontinuousoperation). Ifnot,checkthecompressor,coolingfans,controller, andsensors.
Ifall theseareworking normally,thereisprobablyacoolingsystem’sfault.
○Howtorepairthedefualt
1. Checkthe compressor
Turnonthe unitandcheckthere iselectricitycurrentflowingtothecompressorusinga calipertypeAmpmeter,the
currentshouldbewithin0.6to2Amps.Ifthereadingsarenotinthisrange, turnoffandcutoffthepipes (See Fig.8
showingG) andthesealpliers (See Fig.8showing E.) fromthecompressor,thenturntheunit onagain(inthiscase
onlyrun thecompressorforafewminuets,soastoavoidthecompressorabsorbmoistair)andrecheckthe
currentand ifthereispressureattheoutletpipe. Ifthecurrentreadingisstill outofrangespecifiedaboveandno
pressurefromthe compressoroutlet, replace the whole compressor.
2. Checkthecoolingsystempipe work:
Carefullycheckthecooling systemafterverifying thecompressorisworking normally.Thenfollowtheprocedure
below.
1>. Thencutoffprocess pipeandchecktherefrigerant.Ifthereisnotenoughrefrigerant,thedefualt oftherefrigerant
systemshouldbecausedbytheleaking.Ifthe refrigerantissufficient., itisprobablyjamedinthecapillary.
2>.Ifthedefault is concentratedon thecooling system,thechecking procedureis as below.
A.Cutoff theventpipeofthecompressor, andinfuse0.8-1MPnitrogenby process pipe, andpleaseputthehandclose
tothecutkerfoftheventpipe.Ifthereis alittlegas leakformtheterminal,it meansnormal, orit is jamed.
B. Makesurethecapilaryisworkingnormally,whenthedrainpipeisconnetcedagain,and infuse0.8-1MPnitrogen
thentesttheleakageifthecoolingsystemofthesoldering pointwiththesoapwater.Checkfromthethesoldering
pointarroundthecompressor(Fig.8&Fig.9、Fig.9.1),andifeverythingis ok,removetheair-ductboardand chech
thesoldering pointaround evaporator(Fig.6 &Fig.7).pleaseseetheremovemethodand theprocedureasbelow.
(Fig.1,Fig.2,Fig.3,Fig.4&Fig.5)
C.IfallthesolderingpointinB isnotleaking,therearetwopossibility, oneis leakageintheinnercondenser,another
isthedamageon theparts(suchas evaporator,condenserand soon)inthecoolingsystem.Ifitis theinnerdamage,
itcannotberepaired,andifthedamageontheparts, replace them.
3>.Makesurethatthereis notleakageinthecooling system, refilltherefrigerant.
3.Refillthe refrigerant:
1>. Using thevacuumpumpforma vacuuminthesystem,via the jointofthelow-pressureprocesspipeonthecompressor,
thehigh-pressurepipelineisontheprocess pipeofthefilter.Applythevacuumpumpforapproximately20 minutes.Until
thevacuumislowerthan100Pa.Thensolderthecompressorprocess pipeofthefilter.Keepthevacuumrunningwhile
solderingthisjoint
2>.FillCooling systemwithrefrigerantviatheprocesspipe. (TherefrigerantisR134a.Regardingrefrigerantquantity
Pleaserefertotheinstructionatbacklabelofwinecellar).Thensolderthecompressorprocess pipeafterthesystemis
chargedwithrefrigerant.
4.Running test:
Replaceall thecomponentsaftertheproceduresaboveandturntheuniton.Toverifytheeffectiveness oftherepair,
monitor
4
theunit thecompressorshouldautomaticallystopwithin-2.5degcentigradeofthesettemperatureandstartwith+2.5deg
centigradeofthe settemperaturewithinapprox3hours(assuminganambienttemperatureof32℃andtheunit isempty).
○Howtoremovethe airduct board.
1.Removetheshelvesfirstly.
a. Remove theshelves;somemodelshavePhillipsheadscrewstoholdothermodelshavenoscrews (Fig.1)
Fig.1
②. Pull theshelvestothebottom,circumvolveanysideoftherightandleft,andletthesetter
oftheshelvegooutofthechannel, andthendrawouttheshelves. (Fig.2)
Fig.2
5
③. Driveuptheshelvesmakeit abovethefixer1 (Fig.3),then takeitout according tothearrowhead
Fdirection(Fig.4)
Fig.3
Fig.4
2>.Howtoremovetheairductboard(A).(inFig.51~10arethescrewsfixingtheairductboard,in
differenttypes,thesituationsand quantityofthemaredifferent,A~Darethescrewsfixingthefan,noneed
toremove),Removethefixingscrewsofairductboard(1,2,3,4,5,6,7,8,9,10),thenpulloutairductboard(A).
See (Fig5)
Beattentiontounplugtheconnectionwirewhenremoving theair-ductboard.Youcanmoveslowlyaside
untilyou cansee thefans wire,andunplugit, andthentakeoutthewholeair-ductboard. ;
Fig.5