Carbatec WL-1624P User manual
CARBATEC.COM.AU 2
INSTRUCTION MANUAL
CARBATEC ELECTRONIC VARIABLE SPEED
DELUXE FLOOR LATHE
WL-1624P
FOR TECHNICAL SUPPORT CALL 1800 658 111
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WL-1624P
V1
Carbatec has been a trusted brand for woodworking enthusiasts
and professionals across Australia and New Zealand, since 1987.
value and performance, making the latest features and technological
advancements more accessible to Aussie woodworkers.
Backed by our no-fuss after-sales care and warranty support,
you can trust Carbatec to keep you woodworking, as promised.
We look forward to sharing in your woodworking journey!
If you have any questions about our products or service,
please call us on 1800 658 111 or email us at info@carbatec.com.au
Find us on social media
facebook.com/Carbatec
instagram.com/Carbatec
youtube.com/CarbaTecToolsForWood
THANK YOU
FOR CHOOSING
CARBATEC.COM.AU
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WL-1624P
!
DO NOT use acetone, gasoline or lacquer thinner
to remove any protective coatings.
If any parts are missing, do not attempt to plug in
the power cord and turn “ON” the machine. The
machine can only be turned “ON” after all the
parts have been installed correctly.
!
1. Remove parts from all of the cartons
and lay them on a clean work surface.
2. Remove any protective materials and
coatings from the machine and from all of
the parts. The protective coatings can be
removed by spraying WD-40 on them and
to be redone several times before all of the
protective coatings are removed completely.
3. Compare the items above to verify that all
items are accounted for before discarding
the shipping box.
This lathe will require a minimal amount of assembly.
A. Lathe body ×1
B. Tailstock ×1
C. Headstock ×1
D. Tool rest body ×1
E. Live centre ×1
F. Knock out bar ×1
G. Spur centre ×1
H. Face plate ×1
I. Tool rest ×1
J. Cast iron legs ×2
K. This instruction manual ×1
L. Various tools & 4 x feet (not shown)
The following items are provided in
one shipping crate:
WHAT’S IN THE BOX
WELCOME
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WL-1624P
DATE OF PURCHASE:
SERIAL NUMBER:
Record the serial number and date of
purchase in your manual for future
reference.
2
Made in China for:
CARBATEC PTY LTD
Brisbane - Australia
Model:
Voltage
Freq:
Phase:
Amp:
kW:
Speed:
Lot No.:
Serial No.:
Date:
QUALITY INSPECTED
Key information can be found on the
inspection panel, found on the rear of the
machine.
DUST COLLECTION: All woodworking machines require effective dust extraction
to ensure quality work and longevity of the machine itself. Failure to connect your
machine to a suitable dust collector may affect your warranty. The collector required
for your machine will depend on several factors including the type of machine and its
dust port connection, distance between collector and machine, type and frequency of
use and the material being worked. We recommend a dust collector that will provide
you a minimum airflow of 500-CFM when measured at the machine connection.
IMPORTANT
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WL-1624P
CONTENTS
NOTE: The specifications, photographs, drawings and information in this manual
represent the current machine model when the manual was prepared. Changes and
improvements may be made at any time, with no obligation on the part of Carbatec to
modify previously delivered units. Reasonable care has been taken to ensure that the
information in this manual is correct, to provide you with the guidelines for the proper
safety, assembly and operation of this machine.
Introduction 2
What’s in the box 3
Key information 4
Safety instructions - General 6-10
Safety instructions - Lathe 10–11
Safety instructions - Electrical 12
Overview 13
Specications 14
Assembly 15–17
Operation 18–27
Maintenance 28–30
Troubleshooting 31
Parts diagram and parts list 32–33
Wiring diagram 34
Warranty 35
CONTENTS
FOR TECHNICAL SUPPORT CALL 1800 658 111
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WL-1624P
have been tested in accordance with applicable Australian/New Zealand
Standards to ensure their compliance with all mandatory standards and
registered as a responsible supplier with relevant Australian government
database.
!
!
!
!A safety alert symbol Indicates DANGER, WARNING, or CAUTION.
Indicates an imminently hazardous situation, which, if not avoided,
Indicates a potentially hazardous situation, which, if not avoided,
Indicates a potentially hazardous situation, which, if not avoided,
(Without Safety Alert Symbol) Indicates a situation that may result
in property damage.
SYMBOL MEANING
Be sure to read and understand all safety instructions in this manual, including all safety
!
IMPORTANT! Safety is the single most important consideration in the operation of this equipment.
The following instructions must be followed at all times. Failure to follow all instructions listed below
There are certain applications for which this tool was designed. We strongly recommend that this tool
have any questions about its application, do not use the tool until you have contacted us and we have
advised you.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols
and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings
they give are no substitutes for proper accident prevention measures.
SAFETY INSTRUCTIONS
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WL-1624P
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!
Operating a power tool can be dangerous if
safety and common sense are ignored. The
operator must be familiar with the operation of
this machine. Read this manual to understand this
machine. DO NOT OPERATE this machine IF YOU
DO NOT FULLY UNDERSTAND the limitations of
this tool. DO NOT MODIFY this machine in any way.
BEFORE USING
THIS MACHINE
read and follow all of the Safety and Operating
Instructions before operating the machine.
1. SOME DUST CREATED BY USING
POWER TOOLS CONTAINS CHEMICALS
known to cause cancer, birth defects, or
other reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area
and work with approved safety equipment,
such as those dust masks that are specially
2. READ this entire manual. LEARN how to use
the tool for its intended applications.
GENERAL SAFETY
SAFETY
3. GROUND ALL TOOLS. If the tool is supplied
prong is used to ground the tool and provide
protection against accidental electric shock.
4. AVOID A DANGEROUS WORKING
ENVIRONMENT. Do not use electrical tools in
a damp environment or expose them to rain.
5. DO NOT USE electrical tools in the presence
of FLAMMABLE liquids or gases.
6. ALWAYS KEEP THE AREA CLEAN, well lit,
and organized. Do not work in an environment
debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. Do
not permit people to be in the immediate
work area, especially when the electrical tool
is operating.
8. DO NOT FORCE THE TOOL to perform an
operation for which it was not designed. It
performing operations for which the tool was
intended.
9. WEAR PROPER CLOTHING.
Do not wear loose clothing, gloves, neckties,
the machine during operations and pull the
operator into the moving parts. The user
must wear a protective cover on their hair, if
hair is long, to prevent it from contacting any
moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from
the electrical receptacles, and using padlocks.
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WL-1624P
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE
performing any maintenance.
12. KEEP PROTECTIVE GUARDS IN PLACE AND
IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING.
that the power switch is in the “OFF” position
before plugging in the power cord to the
electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from
the immediate area prior to turning “ON”
the machine.
15. USE ONLY RECOMMENDED ACCESSORIES.
and cause damage to the tool. If in doubt,
check the instruction manual that comes with
that particular accessory.
16. NEVER LEAVE A RUNNING TOOL
UNATTENDED. Turn the power switch to the
“OFF” position. Do not leave the tool until it
has come to a complete stop.
17. DO NOT STAND ON A TOOL.
could result if the tool tips over, or you
accidentally contact the tool.
18. DO NOT STORE ANYTHING ABOVE OR
NEAR the tool where anyone might try to
stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. Do not extend
yourself over the tool. Wear oil resistant
debris, grease and wax.
GENERAL SAFETY
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working order.
Keep all blades and tool bits sharp, dress
grinding wheels and change other abrasive
accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING THE
TOOL. Carefully check all guards to see that
they operate properly, are not damaged, and
perform their intended functions. Check for
alignment, binding or breaking of moving
parts. A guard or other part that is damaged
should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED,
OR UNDER THE INFLUENCE OF DRUGS,
MEDICATION OR ALCOHOL.
23. SECURE ALL WORK.
secure the work piece. This is safer than
attempting to hold the work piece with your
hands.
24. STAY ALERT, WATCH WHAT YOU ARE
DOING, AND USE COMMON SENSE WHEN
OPERATING A POWER TOOL. A moment of
inattention while operating power tools may
25. USE A PROPER EXTENSION CORD IN GOOD
CONDITION.
be avoided where possible. When using an
extension cord, be sure to have a cord heavy
enough to carry the current your product will
cord rated at less than your machine).
Longer run extensions will need heavier
duty extension cords. Only connect your
extension cord or machine to a receptacle
that accepts your plug and never modify your
plug to suit a receptacle.
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26. ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR
AIRBORNE PARTICLES, including wood dust,
crystalline silica dust and asbestos dust.
Direct particles away from face and body.
Always operate tool in well ventilated area
dust collection system wherever possible.
including silicosis (a serious lung disease),
cancer, and death. Avoid breathing dust, and
avoid prolonged contact with dust. Allowing
dust to get into your mouth or eyes, or lay on
your skin may promote absorption of harmful
approved respiratory protection appropriate
for the dust exposure, and wash exposed
areas with soap and water.
SAFETY
RECOMMENDATIONS:
• Read the entire text of the operating
instructions prior to the assembly and
operation of the device. These operating
instructions are intended to make it easier
for you to get familiar with your device and
utilise its intended possibilities of use.
• The operating instructions contain
important notes on how to work safely with
your machine and how to avoid dangers, and
increase the reliability and working life of
the machine.
• Retain and store these instructions near the
machine. The instructions must be read and
carefully observed by each operator prior to
starting the work.
• In addition to the safety notes contained
in the present operating instructions and
the special regulations of your country, the
generally recognised technical rules for the
operation of woodworking machines must
be observed.
NOTE: According to the applicable product liability law, the manufacturer of this device
is not liable for damages which arise on or in connection with this device in case of:
• Improper handling
• Non-compliance with the instructions for use
• Repairs by third party, non authorised skilled workers
• Installation and replacement of non-genuine spare parts
• Improper use
!The device and packaging materials are not toys!
FOR TECHNICAL SUPPORT CALL 1800 658 111
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WL-1624P
SAFETY FOR LATHES
INTENDED USE
• The machine must only be used in
technically perfect condition in accordance
with its designated use and the instructions
set out in the operating manual, and
only by safety-conscious persons who
are fully aware of the risks involved in
operating the machine. Any functional
safety of the machine, should therefore
and maintenance instructions of the
manufacturer as well as the technical data
given in the calibrations and dimensions
must be adhered to.
• Relevant accident prevention regulations
and other, generally recognised safety-
technical rules must also be adhered to.
• The machine may only be used, maintained,
and operated by persons familiar with it and
instructed in its operation and procedures.
Arbitrary alterations to the machine release
the manufacturer from all responsibility for
any resulting damages.
• The machine may only be used with
original accessories and tools made by or
recommended by the manufacturer.
• Any other use exceeds authorisation. The
manufacturer is not responsible for any
damages resulting from unauthorized use;
risk is the sole responsibility of the operator.
Workpiece must be free of knots, splits, nails,
or foreign material to ensure it can safely rotate
on the spindle without breaking apart or causing
tool kickback.
Rough cut the workpiece as close as possible
Secure locks. Verify tool rest, headstock, and
tailstock are secure before turning lathe ON.
Securely fasten the workpiece to the faceplate
and high-quality fasteners with non-tapered
heads for faceplate attachment.
Adjust tool support. An improperly supported
approximately 1/4” away from workpiece and 1/8”
above workpiece centre line. Firmly hold turning
tool with both hands against tool rest.
Remove adjustment tools. Remove all chuck
turning lathe ON. These items can become deadly
Check clearances. Before starting the spindle,
verify workpiece has adequate clearance by hand-
rotating it through its entire range of motion.
on a lathe! Rotating workpieces can come loose and strike operator or bystanders with deadly force if
they are improperly secured, rotated too fast, or are not strong enough for the rotational forces required
heed the hazards and warnings below.
CARBATEC.COM.AU
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WL-1624P SAFETY
Never drive the workpiece into the drive
centre while the drive centre is in the
headstock. Set the drive centre into the
workpiece with a soft mallet prior to installing it on
the headstock.
Never perform layout or assembly on the work
area when the machine is running.
Snug the tailstock centre against the workpiece
and lock it. Lubricate the tailstock centre if it is not
a ball bearing center.
Properly adjust the tool rest height.
Examine the set-up carefully before turning the
machine ON.
Stand clear and keep all observers and passerby
Never adjust the tool rest while the workpiece is
turning.
Never loosen the tailstock spindle or the
tailstock while the workpiece is turning.
Test new setups. Test each new setup by starting
spindle rotation at lowest speed and standing to
side of lathe until workpiece reaches full speed
and you can verify safe rotation.
Always wear a face shield and safety glasses
when operating lathe. Do not wear gloves, necktie
or loose clothing or hair.
Select correct spindle speed for the workpiece
when roughing or when turning large, long, or non
concentric workpieces. Allow the spindle to reach
full speed before turning.
Safely perform roughing.
tool with both hands.
Use sharp tools that cut with less resistance than
kickback or grabbing.
Always allow rotating workpiece to stop on
its own.
workpiece to stop it.
Safely measure workpiece. Only measure
the mounted workpiece after it has completely
stopped. Trying to measure a spinning workpiece
increases entanglement risk.
Sanding/polishing. To reduce entanglement
risk, remove the tool rest before sanding. Never
completely wrap sandpaper around the workpiece.
Turn the lathe OFF and disconnect it from
the power source before installing or removing
ups, or when making repairs.
!
FOR TECHNICAL SUPPORT CALL 1800 658 111
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WL-1624P
FIG. BFIG. A
!
This tool must be grounded while in use to
protect the operator from electric shock. IN THE
EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance
for electric current and reduces the risk of electric
shock. This tool may be equipped with an electric
cord that has an equipment grounding conductor
and a grounding plug. The plug MUST Be plugged
into a matching electrical receptacle that is
properly installed and grounded in accordance
with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
electrician.
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in
risk of electric shock. The conductor with the
green insulation (with or without yellow stripes)
is the equipment grounding conductor. DO NOT
connect the equipment grounding conductor to a
live terminal if repair or replacement of the electric
cord or plug is necessary.
CHECK WITH A QUALIFIED ELECTRICIAN
or service personnel if you do not completely
understand the grounding instructions, or if you
are not sure the tool is properly grounded.
Use only a 3-wire extension cord that has a
3-prong grounding plug and a 3-pole receptacle
that accepts the tool’s plug. Replace a damaged
or worn cord immediately.
on a circuit that has an electrical receptacle as
shown in FIGURE A
electrical plug and corresponding electrical
receptacle that has a grounding conductor.
with a two prong electrical plug, ensure it displays
the ‘Double Insulated’ logo shown in FIGURE B,
Never modify the standard tted electrical
plugs to t your receptacle.
!
ELECTRICAL SAFETY
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A.
B. Face plate
C. Tool rest
D. Tool rest locking handle
E. Quill locking handle
F. Tailstock
G. Tailstock quill feed wheel
H.
I.
J. Forward/Reverse switch
K. ON/OFF switch
L.
M.
N. Drive spur
O. Live centre
P. Lathe bed
Q. Accessory holder
R. Headstock
S. Feet
T. Cast iron legs
OVERVIEW
SAFETY — OVERVIEW
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WL-1624P
CODE
BRAND Carbatec
MODEL
MOTOR
VFD (invertor)
SPEED
positions)
SPINDLE THREAD
SWING OVER BED CAPACITY
BETWEEN Centre CAPACITY 560 mm (22")
INDEXING CAPACITY
MORSE TAPER
deluxe live centre included
FACE PLATE 150 mm (6")
TOOL REST
OVERALL SIZE (WxDxH)
WEIGHT 206 kg gross / 176 kg nett
MATERIAL Heavy duty cast iron
SPECIFICATIONS
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A. INSTALLATION
1. Transport the wood turning lathe in its
installation site before unpacking it. This
machine is heavy. Do not over-exert yourself
while unpacking or moving the machine. Get
assistance!
Fig. A1
2. Remove hex cap bolts from skid bottom and
!
This woodlathe is a heavy machine! Use a
hoist, hydraulic trolley or forklift to handle
the main frame of the machine.
Fig. A2
3. If the packaging shows signs of possible
transport damage, take the necessary
precautions not to damage the machine
when unpacking. If any damage is discovered,
contact the carrier or place of purchase
immediately.
Fig. A1
Fig. A2
ASSEMBLY
SPECIFICATIONS — ASSEMBLY
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WL-1624P
B. CLEANUP
The unpainted surfaces of the machine are coated with a heavy-duty rust preventative that prevents
corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little
now will give you a better appreciation for the proper care of your machine’s unpainted surfaces.
1.
2. Coat the manufacturers rust preventative with a cleaner/degreaser such as WD-40, then let it soak
for 5–10 minutes.
Fig. B1
Fig. C1
ASSEMBLY
Avoid chlorine-based solvents, such
as acetone or brake parts cleaner,
that may damage painted surfaces.
3.
4.
clean, then coat all unpainted surfaces with
a quality metal protectant such as G-15 to
prevent rust.
C. PLACEMENT LOCATION
1. Refer to page 14 for the weight and footprint
2. Consider anticipated workpiece sizes and
additional space needed for other machinery
when establishing a location for this machine
the lathe is clear of any trip hazards so you
can move freely with your tool.
Fig. C1
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D. ASSEMBLY
1. With the lathe body securely lifted to an
appropriate height on a scissor lift trolley,
screw the “leg adaptor plates” to the lathe
bed from above.
Fig. D1
2. Now place the legs in their relative positions
below these spacer plates, align bolts holes
and secure in place with bolts, washers and
spring washers provided.
Fig. D2
3.
and locking the hex nuts will be done when
the lathe is placed on the ground and levelled.
Fig. D3
4. Install the tool rest into the tool rest body
the handle.
Fig. D4
5.
locking nut from beneath the lathe bed if
required.
Fig. D5
ASSEMBLY
Fig. D1
Fig. D2
Fig. D3
Fig. D4Fig. D5
ADAPTOR/SPACER PLATE
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WL-1624P
E. CONTROLS AND FEATURES
Indexing capability:
The indexing on this lathe can be found on the
front shoulder of the headstock. There are three
hole positions here, 20° apart. The spindle has
spindle indexing pin to lock the spindle in position.
Fig. E1
Never start the lathe with the index pin engaged
in the spindle!
Headstock spindle direction:
rotation prior to starting the lathe. For most work,
you will want the lathe operating in the “F” forward
position. Fig. E2
Headstock RPM knob:
Always start the lathe on the slowest speed. Turn
the knob all the way anti-clockwise. Once the lathe
is turned on and the workpiece appears stable,
Fig. E3
On and locking E-Stop:
This lathe features an independent Green “On”
can be hit easily where the lathe needs to be
stopped as quickly as possible. If engaged, this
switch must be rotated clockwise to “release” it
can be restarted. Fig. E4
Headstock RPM readout:
OPERATION
Fig. E1
Fig. E2
Fig. E3
Fig. E4
!
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WL-1624P OPERATION
Headstock spur centre:
a knock-out bar through the opposite end of the
spindle and knocking the spur centre out. Fig. E5
Headstock faceplate:
number of screw holes for mounting your work
piece. Thread the faceplate onto the spindle in
a clockwise direction until the shoulder of the
shoulder. Tighten the two locking set screws.
Fig. E6
When removing the faceplate, A LWAY S ENSURE
you have adequately loosened the set screws
or damage to your spindle can occur. Lock the
spindle with your index spindle pin, then use the
knock-out bar in the faceplate to remove.
Fig. E7
Tool rest body lock handle:
the handle to position the tool rest in any location
along the lathe bed. Tighten the handle when
properly positioned. Fig. E8
Tool rest lock handle:
or height. Tighten the handle when properly
positioned. Fig. E9
Fig. E5
Fig. E6
Fig. E7
Fig. E8
Fig. E9
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OPERATION
Fig. E11
Fig. E12
Fig. E13
Tailstock lock handle:
to position the tailstock in any location along
the lathe bed. Tighten the handle when properly
positioned.
Fig. E10
Tailstock quill lock handle:
handle to position the quill. Tighten handle when
properly positioned.
Fig. E11
Tailstock quill handwheel:
Turn the handwheel to position the quill. The
tailstock quill lock handle must be loose to
position the quill. Remember to lock the quill again
once in position.
Fig. E12
Tailstock live centre:
knock-out bar through the tailstock quill. This is a
premium heavy duty live centre. A grease nipple is
housed bearings.
Fig. E13
Fig. E10
This manual suits for next models
1
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