Carbine CDL7100-KDSC User manual

DIGITAL LOCKSET COMPONENT PARTS LIST NEW INSTALLATION
CDL7100-KDSC DIGITAL LOCKSET INSTALLATION INSTRUCTIONS
Distributed in Australia by
LOCK AND KEY a division on the
DAVCOR GROUP PTY LTD ABN 95 003 562 598
This product has been manufactured in Taiwan
to Lock and Key Company specifications
This product is guaranteed to be free from defects in materials and
workmanship for a period of one (1) year from the date of original
purchase. This warranty is for replacement of product only and Lock
and Key Company does not accept responsibility for any direct or
consequential damage caused by this product or its use. This warranty
does not cover damage that results from faulty installation or usage,
alteration or modification of the product or tarnishing of the finish
including colour change due to weather, salt or chemical. Should this
product not perform satisfactorily in its intended application, return it
to place of purchase for replacement.
LOCK & KEY Phone: [phone] Web: www.locknkey.com.au Web: www. daveweb.com.au
NOTE
Please dispose of plastic
bags and other packaging
in a thoughtful manner
WARNING
Please keep contents
away from small children.
Suffocation Hazard.
SPECIAL NOTES:
Before commencing installation please check that all components are working correctly.
- Take the front body lock assembly, enter in the factory code C13579 and turn the handle. Repeat, but turn the handle
in the other direction. The handle should return freely under spring pressure.
- It is important that the code is changed and tested before fitting. See code change instructions for details.
CHANGING THE CODE NUMBER
1) The digital lock is supplied with the default code of C13579
2) Determine the code you want to use and slide the
selectors into position.
3) To do this, depress the code select button and slide it left
or right depending on whether it’s part of the code or not.
4) When the button is showing the red indicator this means
that the corresponding button is part of the code.
5) The CLEAR “C” button MUST always be used before any
code is inputted into the lock.
6) To achieve higher levels of security, it is recommended
that the code should contain 4-5 digits.
7) After the clear button is depressed, the digits can be
entered in any order. EG: In the image shown it would be
possible to enter CW1982 as well as C1289W because any
combination of the digits will unlock the lock.
Code select
buttons
Red indicators
Slide left or right
TOOLS REQUIRED
- Chisel
- 25mm Spade Bit
- 15mm Spade Bit
- 10mm Drill Bit
- Phillips Head Screwdriver
9
10
8
12
6
5
3
2
1
16
4
15
11
14
13
9
10
8
12
6
5
3
2
1
16
4
15
11
14
13
Description BOM ID Qty
Digital Keypad Assembly 2
Gasket 2 2
1
25mm M5-M5 Hex Lug 3 2
Securing screw 2
Door Mount Plate 5 1
4
25mm M5x0.8 CSK Philips Head 6 2
Digital Pad Plate 1
M5 14mm Screw 9 2
8
Latch Support Post
Screw plug 11
10
2
Notched Tailbar 12 1
Strike Box 13 1
Strike Plate
8GX25mm CSK Wood Screw 15 8
60mm Latch Assembly
1
14 1
16 1
35mm M5x0.8 CSK Philips Head 7 2
NB: Item 7 is not shown in the illustration but is part
of the parts pack.
fig 2
CDL7100-KDSC DIGITAL LOCKSET FITTING TEMPLATE
Distributedin Australia by
LOCKAND KEY a division on the
DAVCORGROUP PTY LTD ABN 95 003 562 598
Thisproduct has been manufactured in Taiwan
toLock and Key Company specifications
Thisproduct is guaranteed to be free from defects in materials and
workmanshipfor a period of one (1) year from the date of original
purchase.This warranty is for replacement of product only and Lock
andKey Company does not accept responsibility for any direct or
consequentialdamage caused by this product or its use. This warranty
doesnot cover damage
thatresults from faulty installation or usage,
alterationor modification of the product or tarnishing of the finish
includingcolour change due to weather, salt or chemical. Should this
productnot perform satisfactorily in its intended application, return it
toplace of purchase for replacement.
LOCK & KEY Phone: [phone] Web: www.locknkey.com.au Web: www. daveweb.com.au
Outline of
Gasket
Centre line of latchCentre line of latch
24mm
Ø10mm HOLES x 7
( Match to length of LATCH )
Fold along the edge of the door
60mm
Fold along the edge of the door
( Match to length of LATCH )
60mm
41mm
17.5mm
Ø10mm HOLE
100mm Deep
Ø10mm HOLE
100mm Deep 100mm Deep
Ø10mm HOLE
Ø10mm HOLE
100mm Deep
130mm
85mm
30mm 13mm
13mm
Ø15mm HOLES x 4
CDL7100-KDSC DIGITAL LOCKSET FITTING TEMPLATE
Distributedin Australia by
LOCKAND KEY a division on the
DAVCORGROUP PTY LTD ABN 95 003 562 598
Thisproduct has been manufactured in Taiwan
toLock and Key Company specifications
Thisproduct is guaranteed to be free from defects in materials and
workmanshipfor a period of one (1) year from the date of original
purchase.This warranty is for replacement of product only and Lock
andKey Company does not accept responsibility for any direct or
consequentialdamage caused by this product or its use. This warranty
doesnot cover damage
thatresults from faulty installation or usage,
alterationor modification of the product or tarnishing of the finish
includingcolour change due to weather, salt or chemical. Should this
productnot perform satisfactorily in its intended application, return it
toplace of purchase for replacement.
LOCK & KEY Phone: [phone] Web: www.locknkey.com.au Web: www. daveweb.com.au
Outline of
Gasket
Centre line of latchCentre line of latch
24mm
Ø10mm HOLES x 7
( Match to length of LATCH )
Fold along the edge of the door
60mm
Fold along the edge of the door
( Match to length of LATCH )
60mm
41mm
17.5mm
Ø10mm HOLE
100mm Deep
Ø10mm HOLE
100mm Deep 100mm Deep
Ø10mm HOLE
Ø10mm HOLE
100mm Deep
130mm
85mm
30mm 13mm
13mm
Ø15mm HOLES x 4
1) Check the handing of the door.
As shown in fig 1, the door’s
handing is dependant upon
which side the lock assembly is
mounted. When viewed from the
outside if the lock is on the right
it’s right-handed and if it’s on the
left it’s left-handed.
2) Apply the Template and drill
the holes for the lock assembly.
(See fig 2) Select the desired position of the lock on the door. It is recommended that the
centre line of the latch is at least 1000mm (±100mm) off the floor. This lock is supplied with a
60mm latch, however, if a 70mm latch is required, it is sold as a spare part.
• Fold the template along the dotted line
for the 60mm backset and tape to the door
at the required height.
• Mark and drill the seven 10mm holes as
shown on the template. Two are on the
door edge 100mm deep, and five are on
the door face and go through the door.
• Measure the thickness of the door and
mark the central point along the centre line
of the latch. Use the 25mm spade bit and
drill a 85mm deep hole for the latch.
• It is very important that all the holes are
positioned with a good degree of accuracy
and are drilled straight and true.
• Remove the template and insert the
latch into the latch hole.
• Hold the latch in the position that it
would be when fitted.
• Use the face plate of the latch to mark out the rebate that
needs to be cut out and the remove the latch.
• As shown in fig 3, use the chisel to cut a 3mm rebate so that
the face plate sits flush with the edge of the door.
• Fit the latch assembly with two of the wood screws and
position the tailbar as shown in fig 4. Ensure that the bevelled
edge of the latchbolt faces the door frame so the door can
shut.
fig 3
fig 4
Instructions continued overleaf.
RIGHT HAND OPEN OUT
LEFT HAND OPEN OUT
OUTSIDE
LEFT HAND OPEN IN
RIGHT HAND OPEN IN
OUTSIDE
fig 1

13.00 mm
24.00 mm
40.00 mm
2.00 mm
3) Positioning the Tailbar
• There is one notched tailbar supplied. Measure the thickness of the door
and then cut the tailbar along one the necessary notches. The numbers on
the tailbar are there to
indicate the length of the
bar in relation to the
thickness of the door.
• Once the tailbar is cut,
position it centrally in the
latch.
• As shown in fig 5, when
viewed from the outside,
on a right hand door the
tailbar is orientated in
position 1. When the lock is
mounted on a left hand
door, the tailbar is
orientated in position 2.
4) Fitting the Latch Support
Post and the M5 Hex Lug
• As shown in fig 6, the
support post and hex lugs
are fitted to the Digital
keypad assembly that has the adaptor plate fitted to it.
• When fitting the Latch Support post, use Hole A for left-handed doors and
Hole B for right-handed doors. Please
note: the latch support post can be
fitted to either digital keypad assembly.
• The Hex Lugs screw into the top and
bottom threaded bosses as shown.
Simply ensure they are tightly secured.
6) Mounting the l ock assembly to the
door
• Firstly select the fixing screw to suit
the door thickness.
• For door thicknesses from 32mm to
42mm use the shorter 25mm screws. For
door thicknesses from 42mm to 54mm
use the longer 35mm screws.
• As shown in fig 7, the door mount
plate needs to be screwed to the door
with the four wood screws.
• The digital keypad assembly with the
adaptor plate fitted can now be
positioned onto the door and
attached with the fixing screws through the door mount plate. Be sure to fix
the black gasket between the digital keypad assembly and the door.
• As shown in fig 8, screw the digital keypad plate to the remaining digital
keypad assembly along with the latch support post (if not fitted on the other
side).
• Now position the black gasket between this assembly and the door mount
plate and slide in to position.
fig 5
Position 1
Tailbar
Position 2
• Hold the assembly in position on the door and insert and screw in to
position the securing screws via the edge of the door.
• Once the entire assembly is secured to the door push the screw plugs in
to the holes on the edge of the door to hide the screws.
• DO NOT overtighten the fixing screws. This may damage the mounting
plates and stop the lock being secured to the door properly.
• CHECK THAT THE CODE WORKS PRIOR TO CLOSING THE DOOR TO AVOID
THE CHANCE OF A LOCKOUT.
Flat of the
latch bolt
Snib depressed
Top Section View
fig 6
Hole A
Hole B
7) Fitting the Strike Plate
In a new installation it is easier to fit the strike plate once the lock has
fig 9
fig 10
been mounted to the door. This ensures that the latch will perfectly line up
with the strike plate.
• Close the door against the door frame and mark the centre of the
latchbolt onto the jamb.
• As shown in fig 9, position the strike plate on the door so that it fits against
the flat of the latchbolt, with the snib depressed.
•Once the door is closed like this (the strike plate will not be sitting correctly
at this stage), mark the position of the strike plate on the door frame and
then open the door again.
• Now use the strike plate as a template. Align it with the position marks just
made on the door frame and mark the inner and outer edges of the strike
plate on the door frame.
• As illustrated
in fig 10, you
need to end
up with an
aperture for
the strike and
strike box. Cut
a 2mm deep
rebate with a
chisel so that
the strike
plate will fit
flush with
door frame.
• Drill and
chisel out the
strike box hole
to dimensions
shown in fig 10.
• Now fit the strike plate and strike box using only one wood screw at first to
ensure that it is positioned accurately.
• As indicated in fig 9, the latchbolt should enter the aperture freely but the
snib needs to be depressed against the strike plate. The latch should be
held without excessive play.
• Once the strike is correctly positioned secure with the second wood screw
and check lock set for smooth operation.
fig 7
fig 8