Cardale DC650NII Quick start guide

DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
DC-650NII DC-650NII DC-650NII
OWNER’S&
INSTALLATION MANUAL
#. 67 094; V 09.2004

!IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION
WARNING – INCORRECT INSTALLATION CAN LEAD TO SEVERE INJURY
FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY
Before installing the operator check that the door is in good mechanical condition,
and correctly balanced, and that it opens and closes properly.
•Do not use the force adjustments to compensate for a binding or sticking garage door.
Excessive force will interfere with the proper operation of the Safety Reverse System
or damage the garage door.
•
Do not wear rings, watches or loose clothing while installing or servicing a garage
door operator.
•To avoid serious personal injury from entanglement, remove any ropes connected to
the garage door before installing the door operator.
•Install the remote mounted bell push button within sight of the door but away from
any moving parts and at a height of at least 1.5 metres.
•The safety reverse system test is very important. The garage door must reverse when
obstructed on closing. Failure to properly adjust the operator may result in serious
personal injury from a closing garage door. Repeat the test once a month and make
any needed adjustments (see Advanced Settings <, Menu band Menu con page
20 of this manual).
Installation and wiring must be in compliance with your local building
and electrical codes.
•If the garage has no service entrance door then an exterior release kit MUST be fitted.
This accessory allows manual operation of the garage door from outside in case of
power failure.
•Disconnect electric power to the garage door operator before making repairs or
removing covers.
•Use the manual release lever to disengage the motor drive ONLY when the drive is
switched OFF and, if possible, when the door is fully closed.
•Examine the installation, in particular the cables, spring and mountings, for signs of
wear, damage or imbalance. Do not use if repair or adjustment is needed since a fault
in the installation or an incorrectly balanced door may cause injury.
IMPORTANT SAFETY NOTE
Only operate the door when the door is in full view, free of obstacles with no persons
(particularly children) near the door. Nobody should be allowed to enter or leave the
garage whilst the door is in motion.
Page 2
Copyright: No part of this manual may be reproduced without prior approval.
Subject to alterations in the interests of technical progress.

Page 3
Please keep this manual for future reference, repair and maintenance.
INTRODUCTION
Congratulations on the purchase of your new automatic garage door operator. It is designed to
offer you convenience, durability and quality. This operator has been factory tested to ensure
maximum quality and safety.
In order to prevent damage to the garage door or garage door operator and to comply with the
Machinery Directive it is important that this operator is fitted in accordance with these instruc-
tions.
CONTENTS
Drive rail supplied in separate carton.
Pack art.
nr. 48170
Fix draw bar
Pack art.
nr. 8055306
Pack art.
nr. 48116
Draw bar to door
Track to power
head
Bracket to door (non-Cardale)
Track mounting
Bracket to door
(onlyCardale)
Track to header

Page 4
SAFETY FEATURES
• Automatic Door Reverse
An unmodified closing door will automatically reverse within 2 seconds if door is obstructed
by person or object.
• Automatic Time Reverse
Closing door will automatically reverse if the door is not fully closed within 88 seconds.
• Safety Stop
Opening door will immediately stop when obstructed by person or object.
• Beam Break
For additional safety we recommend a Beam Break is installed. If the INFRA-RED BEAM
is broken by a person or object whilst the door is closing, it will automatically reverse to the
fully open postion without actually having touched the closing door itself.

Page 5
Note: Where the operator has been specified with a 2-piece boom, please refer to the
assembly instructions for this item supplied with the boom.
aInstall grey motorshaft adapter onto motorshaft (if not already fitted).
Bolt rail with brackets and screws to motorhousing. Make sure the screws
are tightly fastened. N.B. Use 4 large Phillips HD selftap screws provided
Lens cover should face
rear of garage.
2Fit the red slider that re-engages the emergency release and operator pull bar onto carriage.
a. Refer to fig.1 to fit the red slider that re-engages the emergency release knob onto carriage.
b. Refer to fig.2 to fit pull bar onto carriage. Note position of emergency release cord to
ensure correct cord position after installation.
OPERATOR ASSEMBLY
fig.1 fig.2

Page 6
3Carriage quick release.
a. Pull cord ''a'' to disengage. Carriage re-engage remain disengaged. See fig. 3
b. Move red slider ''b'' in direction of arrow to re-engage carriage at next movement.
Start operator. See fig. 4.
fig. 3 fig. 4
A
B

Page 7
ƒ
Install door bracket at centre position of door and rail bracket on centre position above door.
Make sure there is at least 10 mm clearance between highest travel point of door and rail.
!For doors fitted with 3 point latching: Before fitting the door bracket to the door, the top
latch assembly must be removed. For GRP doors only –also remove the retaining screws
alongside the door bracket fixing holes. When fitting the door bracket, use the lower holes
for GRP doors only and the upper holes for all other doors.
- Level and mount operator.
- Disengage carriage from chain or belt! Door may only be moved with moderate speed.
- Connect operator pull bar to door bracket.
Note: Remove or disengage all door latches and disable the door lock prior to installation!
DETERMINE GARAGE DOOR TYPE
Determine your garage door type as indicated in Step ƒor ©.
Follow the individual instructions required for your specific garage door type.
If your garage door type is not included, please contact your distributor.
Special accessories or operator modifications may be required.
OPERATOR INSTALLATION
1-Piece up-and-over doors
min. 35 mm
10 mm

Page 8
©
- Fix adjustable door fitting bracket to
top section at the centre of the door.
- Install rail bracket on centre position above door.
Make sure there is at least 10mm clearance
between highest travel point of door and rail.
- Level and mount operator.
- Disengage carriage from chain or belt.
Door may only be moved with
moderate speed.
- Connect operator pull bar to door
bracket.
Note:
Remove or disable all door locks
before installation!
A beam break is strongly recommended
for use with
sectional doors (available
separately).
!
ATTENTION
Sectional doors min. 35 mm
10 mm

Page 9
FOR ALL OTHER DOOR TYPES PLEASE CONTACT YOUR DISTRIBUTOR!
eMake sure motorhousing and rail are mounted correctly and secured.
Strengthen where needed.
fInstall light bulb.
Type E14, max. 40 Watt.
!Attention: before you start Operator programming please make sure your
carriage is engaged to chain or belt and door arm is attached to door.
OPERATOR CONTROL PANEL INDICATIONS
Your automatic door operator is provided with an easy to read
LED display panel with 4 light icons and three program buttons.
Light icons
2door fully open
4door fully closed
6operator impulse (slow flash when on vacation lock)
8power on (230V)
Adjustment buttons
/Program button “decrease” and CLOSE test button
&Program button “increase” and OPEN test button
%Programming button
LEGEND
LED off i.e. 2
LED illuminated i.e. R
LED blinking i.e. H
LED rapid blinking i.e. ,
Button pressed %or &or /
Default setting: i.e. 8Q
7W
6E
54
3/8

Page 10
PREPARATION FOR PROGRAMMING
• The operator has to be mounted ready for operation
• The door is not yet closed completely
• If there is a beam break (photocell), it should be connected!
☞Advice:
If the photocell is correctly mounted and aligned, the function 'photocell' is recognized
automatically during programming!
☞Advice:
The programming is cancelled if none of the three buttons (%, &, $) is actuated during
a time period of more than 120 sec.
All functions saved before with button %remain unchanged.
When programming is cancelled, LED His flashing.
After shortly pressing button %the error message 1 is displayed.
!Attention:
The operator has two programming levels.
For normal operation of the operator you only program the end positions and
the remote control in the Basic settings.
Changes in the extended programming level may only be carried out
by specialists.
☞Advice:
To determine the error number add the figures of the irregularly flashing LED’s.
See as well 'error messages'.
In case of a malfunction the control light MALFUNCTION His flashing.
• If applicable, before programming the operator, stick battery into your hand transmitter(s).
• When the door operator is turned on (plug in power cord) it runs a self-test;
all 4 LEDs will glow and operator 230V light will illuminate for approximately 2 seconds.
When the light is off and LED Iis illuminated the operator is in normal operating mode.
ADJUSTMENT BUTTONS:
All settings and adjustments can be made with the three adjustment buttons.
Use &and /to change settings of chosen program menu
%to store menu setting and go to next menu.
• Shortly press button %.
-> The current error number is displayed by irregularly flashing LED's
(e.g. error Nand X).

Page 11
☞Advice:
The end positions can only be programmed if there is a valid reference point.
For this travel the door electrically once to open or close position.
☞Advice:
All menus can be reset by a RESET function to the original values set by factory.
Reset is activated by pressing %, &and $together for more than 30 seconds.
Display of the reference point
The operator passes the reference point sensor:
• LED Zshortly glows up.

Page 12
OPERATOR PROGRAMMING - BASIC SETTINGS
MENU OVERVIEW:
aSet door OPEN position
bSet door CLOSED position
cProgram hand transmitter
TOSET UPTHE OPERATOR:
Menu a
SET DOOR OPEN POSITION 2
1. Press %for 2 seconds until LED Sblinks and all others are illuminated.
2. To move the garage door to desired fully OPEN position press & hold the &until desired
DOOR OPEN position is reached.
For fine-tuning use the &(OPEN) and /(CLOSE) buttons.
☞Advice:
The reference point has to be passed 1x.
Zwill light up briefly when reference point has to be passed 1x.
☞Advice:
The reference point has to be passed 1x.
Zwill light up briefly when reference point has to be passed 1x.
3. Press %to store and to go to Menu b.
Menu b
SET DOOR CLOSE POSITION 4
1. LED Fblinks and all others are illuminated.
2. To move the garage door to desired fully CLOSED position press & hold the /until desired
DOOR CLOSE position is reached.
For fine-tuning use the /(CLOSE) and &(OPEN) buttons.
3. Once door position is correct press %to store and go to Menu c.

Page 13
Menu c
PROGRAM THE TRANSMITTER CODE
1. LED Hblinks and all others are illuminated.
2. Press transmitter button until LED Nblinks rapidly
3. Press %to store multi-bit transmitter code and to finish basic programming.
LEDs will automatically turn off starting at LED 8and ending at LED 2.
The operator is now in operational (normal) mode I.
MAKING ADJUSTMENTS:
To change the settings of an individual menu:
1. Press %for approximately 2 seconds until LED blinks
2. Repeatedly press %until desired indicator blinks.
If an individual programming menu is skipped its settings remain unchanged.
3. Follow individual instructions for Program menu
4. Repeatedly press %to scroll through the menus. When you reach last menu by pressing %
the LEDs will automatically turn off starting at LED 8and ending at LED 2.

Page 14
HOW TO PROGRAM AN ADDITIONAL TRANSMITTER
☞Advice:
- Both sides of the plug connections can be used identically.
- For multi-channel hand transmitters this step has to be carried out separately for each
button.
!Attention:
- An actuation of the hand transmitter may start the door movement!
- After the hand transmitter has been recoded, the garage door system to be actuated
must also be reprogrammed to adopt the new coding, since the old coding has been
irretrievably lost!
Learning the coding
This function is meant to transmit the coding of an existing hand transmitter to an additional hand transmitter.
Step 1
• Connect both hand transmitters by means of the enclosed coding plug 1.
Step 2
• Actuate the existing hand transmitter and hold the button.
The LED on the transmitter is on.
Step 3
• Actuate the desired button of the new hand transmitter and hold the button
of the existing hand transmitter.
After 1 - 2 sec. the LED on the new transmitter is glowing permanently.
Programming is terminated.
The new hand transmitter has now taken over the coding of the existing hand
transmitter.
• Remove the coding plug 1.
Altering the coding
It is possible to change the coding of the hand transmitter in case that a hand transmitter has gone lost.
For this insert the coding plug 1into the hand transmitter that has to be reprogrammed.
Step 1
• Insert the coding plug 1into the hand transmitter.
• Short-circuit one of the outer pins of the coding plug with the centre lead
(e.g. by means of a screwdriver).
• Actuate the desired button on the hand transmitter. The integrated random
program generates a new code. The LED is flashing quickly.
As soon as the LED on the hand transmitter is on permanently, release the
button of the hand transmitter and remove the coding plug.
1
2
3
1
1
1

Page 15
In case you have to install a new limit cam on to your chain, please follow below instructions.
It is only possible to install a clip onto a chain. When you have a belt drive boom, it is not
possible to reinstall a limit cam.
Motorhead side
Reference point clip
should be 960 mm
(+/- 30 mm) from
motorhead side
Carriage Door side
Chain clip can be
manually connected.
Belt clip can only be
factory installed
Before connecting the
reference point clip, the
carriage must be at max.
front (door side) position.
LIMIT CAM POSITION (REFERENCE POINT CLIP)

Page 16
EXTERNAL CONNECTIONS
M motor
T1 transformer
V1 RPM sensor
S22 reference point switch
T photocell transmitter
R photocell receiver
S3 push button IMPULSE
S4 push button STOP
X1 plug 1~N 220-240V 50Hz
X3A flat cable connector dc motor
X2C ground
X2A and X2B = 24V
X6 Relay output contact 1
H4 Operator light
H5 signal light
1internal relay (optional)
2external relay (optional)
W20 Receiver HF module output
24V 24 VDC, 50mA max.
0V masse (ground)
RC Contact
bk black
bn brown
or orange
rd red
gr green
bl blue
ye yellow
Wall control (push button impulse):
It is possible to either connect a push button or
a 3-function wall console with impulse, light
on/off and an electronic vacation lock functions.
When operator LED 4 burns and LED 3 flashes
the 'vacation' lock is actiated.
De-activate 'vacation' lock on 3-function wall
console or by briefly pressing %button on
operator.

Page 17
De-activate 'vacation' lock on 3-function
wall console or by briefly pressing %
button on operator.
Operator is in electronic 'vacation' lockTransmitter command does not
respond but wall control does
(LED 4 on, LED 3 flashes)
Check door.Door too sluggish.
Have operator checked.RPM sensor defective.Indicator 3 flashes.
Error 10
Insert new 12V A 23 battery.
Flashing LED in transmitter indicates
battery condition.
Flat battery in hand transmitter.Insufficient range
of remote control (less than 5 m).
Have both components checked.Hand transmitter or control unit
defective.
Electronic aerial not connected or wrong
installation
LED 3 does not light up when
pressing transmitter button
Insert new battery.
Flashing LED in transmitter indicates
battery condition.
Flat battery.
Check coding Menu c, page 13.
Hand transmitter coding is not
consistent with receiver coding.
Indicator does not flash rapidly on
impulse from hand transmitter
Connect "STOP" button.Short-circuit label removed,
but "STOP" button not connected.
No response on impulse.
Error 10
Temporarily isolate cabled key switches
or interior push buttons from control
unit. Remove plug, insert plug and look
for cable fault.
Connecting terminals for "IMPULSE"
button bridged, e.g. due to short-circuit
or wrong terminal connection.
No response on impulse.
Indicator 3 glows.
Reprogramme photocell function or
connect photocell.
Photocell programmed, but not
connected (<,
Menu apage 20).
Drive only operates in "OPEN" but not in
"CLOSE" direction.
Error 7
Remove obstruction or have photocell
checked.
External photocell defective or
interrupted.
Indicator 3 flashes.
Error 3 or 7
Re-set automatic cut-out to be less
sensitive (<,
Menu band cpage 20).
Ensure door moves easily.
Automatic cut-out set too sensitively.
Door operation too sluggish.
Door blocks.
Indicator 3 flashes. Error 5 or 8
Cut off mains supply to operator.
Remove lamp cover and motor cover.
Unscrew control unit, pull slightly
forward and withdraw the connecting
plug. Remove control unit and have it
checked.
Defective control unit.
Allow mains transformer to cool down.Thermal protection in mains transformer
activated.
Check mains supply.
Check electric socket.
No voltage.Indicator 4 does not glow.
RemedyCauseFault
TROUBLESHOOTING

Page 18
When LED His flashing the error message can be retrieved by pressing %briefly.
The total sum of numbers in blinking LEDs indicate the so-called error number.
NC contact (Terminal 7&8) broken10
K+H+F+S
Response sensitivity of power limit
8
K+H+S
Learned power limit
8
K+H+S
Power limit self-monitoring unit
8
K+H+S
Voltage monitoring is active
7
K<−>H
Photocell self-monitoring unit not o.k.
7
K+H
Excess travel stop
7
K+H
Power limit
5
K+S
Defective RPM sensor
Anti-lock system actuaed
4
K
Reference point switch defective
2
F
Programming aborted
1
S
Photocell actuated
3
H
FaultError numberLED flashes erratically
ERROR MESSAGES

Page 19
OPERATOR PROGRAMMING - ADVANCED SETTINGS
!Attention:
Programming the advanced features of this operator must only be undertaken by fully
trained and qualified personnel. Please contact your dealer for details.
MENU OVERVIEW <:
aAdd beam break (photocell)
bSet maximum OPENING force
cSet maximum CLOSING force
dSet offset learned power limit (sensitivity)
eSet start-up phase
fSet "operator speed"
<ADVANCED SETTINGS
☞Advice:
The values for the automatic cut-out (= max. force) and learning power limit (= power
curve) can be set manually in the 2nd programming level.
A setting should always be carried out as soon as a less sensitive setting has to be chosen
due to door travel properties caused by site conditions, as otherwise the automatic cut-out
or power limit would react and cause malfunctions.
In general you have to take care that the allowed operating forces according to EN 12445
and EN 12453 are not exceeded.
☞Advice:
The setting of the automatic cut-out corresponds to the maximum power of the operator.
At the first travel to OPEN or CLOSE direction after 'POWER ON' the automatic cut-out
is effective according to the adjustment. For further travels the self-learned power, that is
more sensitive, is effective. The automatic cut-out is still the upper limit of power.

Page 20
TOSET UPADVANCED SETTINGS:
<Menu a
ADD BEAM BREAK* 2
*Beam break is an optional accessory.
Operator is in normal operating mode.
1. Press %for 10 seconds until LED Xflashes rapidly and all others are illuminated.
2. Release %where after LED Sblinks and all others are illuminated.
3. A. Press &if a beam break is to be installed (LED Willuminated)
B. Press /if no beam break is to be installed (LED Xblinks rapid)
4. Press %to store settings and to go to Menu b.
<Menu b
SET MAXIMUM OPENING FORCE 2AND 6
!Attention:
When re-programming the end positions (1st programming level) the opening force is
learned once more.
With new setting of the end positions the force values are determined automatically.
Depending on the door travel properties increasing of the force values may be necessary.
!Attention:
The automatic cut-out is set automatically.
Only change it if necessary (error No. 5).
When increasing the set value the max. force in OPEN direction is increased and thus the
sensitivity of the automatic cut-out is reduced.
!Attention:
Always test the max. allowed operating forces according to EN 12445 and EN 12453!
1. LED Sand LED Hblink and all others are illuminated.
2. By pressing &and /set the desired maximum lifting force.
Each illuminated LED represents 1/8 of the maximum total force.
3. Once maximum opening force is set press %to store and go to Menu c.
IQ
UW
ZE
TR
8/8
KQ
UW
ZE
TR
7/8
8Q
7W
ZE
TR
6/8
8Q
7W
HE
TR
5/8
8Q
7W
6E
5R
4/8
8Q
7W
6E
5F
3/8
8Q
7W
63
54
2/8
8Q
7S
63
54
1/8
☞Advice:
The setting of the automatic cut-out corresponds to the maximum power of the operator.
At the first travel to OPEN or CLOSE direction after 'POWER ON' the automatic cut-out
is effective according to the adjustment. For further travels the self-learned power, that is
more sensitive, is effective. The automatic cut-out is still the upper limit of power.