Carefree of Colorado Mirage User manual

052979-301 Printed in USA May, 2006
SERVICE MANUAL
MIRAGE
RV
MANUAL/MOTORIZED
STANDARD/AUTO-RETRACT/DIRECT RESPONSE
These instructions apply to all models listed. Details and procedures unique to a specific
model are labeled appropriately.
TABLE OF CONTENTS
Product Overview.......................................................................................................................... 1
Mirage Patio Awning Specifications........................................................................................................1
Canopy Replacement.................................................................................................................... 2
Spring Arm Replacement..............................................................................................................3
Motor Replacement.......................................................................................................................4
Diagnostics/Troubleshooting.......................................................................................................5
Common Operation Items...................................................................................................................5
System Tests..........................................................................................................................................6
Standard Electronics w/ Optional Auto-Retract...................................................................................6
Direct Response..................................................................................................................................6
Electrical ......................................................................................................................................12
Wiring Harness – Optional Light & Speaker End Caps ........................................................................13
Wiring Diagram - Direct Connect (No Relay Control Box)....................................................................13
Wiring Diagram –Switches w/ Relay Control Box.................................................................................14
Wiring Diagram – Standard Electronics w/ Optional Auto Retract........................................................15
Wiring Diagram – Direct Response Electronics....................................................................................16
Standard Service Procedures ....................................................................................................17
Manual Override (motorized versions only)..........................................................................................17
Adjusting the Pitch................................................................................................................................17
Setting the Motor Limits........................................................................................................................18
Adjusting the OUT Limit Switch.........................................................................................................18
Adjusting the IN Limit Switch.............................................................................................................18
Setting the Wind Speed Sensitivity (standard electronics)...................................................................19
Programming the Remote (standard electronics w/ optional remote)...................................................19
Programming the RR24 for the Remote (direct response)...................................................................19
Standard Maintenance................................................................................................................20
Fabric Care...........................................................................................................................................20
Mildew...............................................................................................................................................20
Pooling..............................................................................................................................................20
Arm Care ..............................................................................................................................................20
Motor Maintenance...............................................................................................................................20
Part Number Listing....................................................................................................................21
Part Number Configuration...................................................................................................................21
Illustrated Parts List..............................................................................................................................22

PROPRIETARY STATEMENT
The Mirage Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH ,IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
•Always disconnect battery or power source before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
•When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip.
Reference Publications located @ www.carefreeofcolorado.com:'
052979-003 Mirage Installation Manual
052503-001 Mirage End Caps w/ Lights and Speakers
052979-201 Mirage, Manual and Motorized, Owner's Manual
052979-211 Mirage, Direct Response, Owner's Manual
052979-301 Mirage Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com
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Carefree of Colorado Service Manual MIRAGE
052979-301 1
PRODUCT OVERVIEW
The Mirage Patio Awning offers the coach owner an awning system that provides as much or as little shade
as required. The canopies are housed in an aluminum case that easily blends in with the coach side wall.
The canopy is made from Sunbrella® fabric.
Each unit is equipped with lateral support arms that are the strongest available on the market. No vertical
arms interfere with coach sidewalls or equipment that may be mounted on the sidewalls or sidewall
graphics. These arms can also be adjusted to vary the canopy pitch up to 2 feet (it is strongly
recommended that service and adjustments be performed by trained technicians).
Units may be ordered with manual crank or motorized.
Three electronic control systems are available. The standard motorized version provides the user with two interior
switches; one for power on/off and one for awning positioning. The optional auto-retract system can automatically
retract the awning during windy conditions and uses the classic anemometer. An optional RF remote control is
available with the auto-retract system.
The unique and innovative Direct Response 110V electronic control system provides controls for standard
extend/retract functions with interior pushbuttons. At the master control panel the auto-retract system can be
engaged to automatically retract the awning in windy conditions. Sensitivity can be set to respond to a variety of
wind speed conditions. An RF remote is standard with the Direct Response system.
MIRAGE PATIO AWNING SPECIFICATIONS
LENGTHS: 14’ – 22’ (in 1 foot increments)
EXTENSION: 10’ (standard)
LEAD RAIL DROP @MAXIMUM EXTENSION: 12" @ Minimum Pitch 36" @ Maximum Pitch
COLORS AVAILABLE: Case: Standard: White; Optional: Black, Champagne, Pewter
Fabric: Sunbrella Acrylic Fabric refer to order form for available colors
ROLLER POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring
Minimum Tension: Open
Position Control: Manual Crank roll out/in
Motorized roll out/in w/ manual override (does not have manual crank)
MOTOR SPECIFICATIONS:Available in LH or RH configurations
Type: Tubular Motor Speed: 14 RPM
Power: 120V, 60HZ, 2.5A Cycle: 40 Sec ON / 1 Min OFF
Torque: 60 nm
APPROXIMATE WEIGHT (LBS.)
Awning Length Weight Dim B Awning Length Weight Dim B Awning Length Weight Dim B
12 134 15 160 19 194
13 143 16 169 20 203
14 152
6.5in
17 177 21 211
18 186
11.25in
22 220
17in
6 3/8"
8"
1 1/4"
5.57"
BB
Lateral Arm Mount (ref)
A (Awning Length)
Back Plate (Awning Case)
Mounting Plate (ref)
3" (ref)
MIRAGE007a
Figure 1. General Description - Mirage Patio Awning.
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MIRAGE Service Manual Carefree of Colorado
2 052979-301
CANOPY REPLACEMENT
During the following instructions, use the manual override procedure on page 17 to open and close the awning.
DETAIL B
Canopy
Lead Rail
Outer Spring Arms
Firmly Tie
Elbows Together
DETAIL A
Idler (ref)
DETAIL C
Phillips Head
Screw
Rubber Well
Nut
End Cap
Socket Head
Screw (2)
Case End Plate
Lead Rail End Plate
Mirage038
1. Disconnect power to the awnings.
2. Open the awning several inches to expose the arm elbows.
3. (refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows of the outer spring arms together, do not
use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION
FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY
EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.
4. Remove the fabric retainer screws in the leading rail and set aside.
5. (refer to Detail B) Remove the phillips head screw and rubber well nut from the top of the case and the
(2) socket head screws that attach the end cap from the inside of the awning case.
6. Use the manual override (refer to page 17) to unroll the canopy until the slot in the tube is aligned with
the awning case opening.
7. Remove the end plate from the lead rail assembly.
8. Remove the end plate from the awning case.
NOTE: It will be necessary to firmly support the roll bar and keep it from coming out of the
case.
9. (refer to Detail C) From the idler end of the rollbar, simultaneously slide the old canopy out of the roller
tube and lead rail.
10. Inspect the slots in the roll bar and lead rail. Clean and deburr as required. Lightly spraying the inside
of the slot with a dry silicone lubricant will aid in sliding the new fabric in.
11. Slide the new canopy into the lead rail and roller. Both edges must be done at the same time. Orient
the fabric so that the large polycord goes into the lead rail, the smaller polycord goes into the roll bar.
The hem should be on the down side.
12. Center the canopy into the slots of the rollbar and lead rail.
13. Remove any support material from the rollbar and install the case and lead rail end plates.
14. Use the manual override to roll the canopy onto the rollbar, the material rolls under the roll bar. Ensure the
fabric rolls evenly onto the rollbar without wrinkling or folding.
15. Once the fabric is snugly rolled up, remove the rope used to tie the arms together.
16. Restore power to the awning.
17. Extend and retract the awning several times. This will allow the canopy to self-center.
NOTE: It may be necessary to adjust the motor limits. Refer to page 18.
18. Install the fabric retainer screws in the lead rail.
19. Install the end cap.
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052979-301 3
SPRING ARM REPLACEMENT CAUTION
THE SPRING ARM IS UNDER TENSION TO OPEN.USE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING
ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM.SERIOUS
PERSONAL INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.
The following procedure requires two people.
1. Open the awning to the maximum extension or as
wide as possible. This is to minimize the spring
tension in the arms.
2. Disconnect power to the awning.
3. Use a scaffold, ladder or other means to firmly
support the lead rail.
4. (refer to Detail A) At the lead rail, remove the
M12-1.25 x 90 bolt, lock washer and nut from the
arm and lead rail connector.
5. Slightly loosen the 6mm adjustment screw. DO
NOT loosen the outer set screw.
6. Firmly grasp the spring arm and slide the lead rail
arm knuckle out of the lead rail connector. Allow
the arm to extend to its maximum length outside
the lead rail. Have a second person hold or
otherwise support the unattached end.
7. (refer to Detail B)Slightly loosen the 6mm locking
screw.
8. Remove the M12-1.25 x 25 bolt and washer from
the side of the arm support. Remove the M12-
1.25 x 40 bolt, washer and saddle from the front
of the support.
9. Firmly grasp the spring arm and slide the case arm
knuckle out of the arm support. Remove the arm.
10. On the replacement arm assembly, remove the
lead rail connector and arm support bracket from
the arm knuckles.
NOTE: On replacement arms, the lead rail connector and the arm support are included for
instances when additional damage (i.e. lead rail) has occurred. These are not used during
this procedure.
11. Using two people firmly hold the new arm assembly and remove the shipping ties. Allow the arm to
slowly open to its maximum extension. CAUTION
WHEN THE ARM IS CLOSED,IT CAN OPEN WITH SIGNIFICANT FORCE.USE CARE WHEN OPENING THE ARM.
Tip: Use a floor or ground cover and place one knuckle and arm half on the ground. Have one person
firmly hold the arm half on the ground while the second person carefully opens the other arm half.
12. (refer to Detail B) Slide the case arm knuckle into the support inside the case and secure with 1 each
M12-1.25 x 40 bolt and washer and 1 each M12-1.25 x 40 bolt, washer and saddle. Do not tighten at
this time.
13. (refer to Detail A) insert the lead rail arm knuckle into the lead rail connector and secure with 1 each
M12-1.25 bolt, washer and nut. Do not tighten at this time.
14. Adjust the arm pitch as required. Follow the procedure for pitch adjustment on page 17.
15. Restore power to the awning.
Detail A (Lead Rail)
Detail
B (Case)
M12-1.25 x 25
Bolt & Washer
Saddle
M12-1.25 x 40
Bolt & Washer
Arm Support
6mm Locking Screw
6mm Adjustment Screw
M12-1.25 x 90
Bolt, Washer &
Nut
Mirage037
Lead Rail Connector
Lead Rail Arm Knuckle
Case Arm Knuckle
AB
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MIRAGE Service Manual Carefree of Colorado
4 052979-301
MOTOR REPLACEMENT
During the following instructions, use the manual override procedure on page 17 to open and close the awning.
DETAIL B
Outer Spring Arms
Firmly Tie
Elbows Together
DETAIL A
DETAIL C
Phillips Head
Screw
Rubber Well
Nut
End Cap
Socket Head
Screw (2)
Case End Plate
Mirage039
Roll Bar (ref)
Drive Gear (ref)
Motor
Crown (ref)
1. Disconnect power to the awning.
2. Open the awning several inches to expose the arm elbows.
3. (refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows of the outer spring arms together, do not
use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION
FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY
EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.
4. (refer to Detail B) Remove the phillips head screw and rubber well nut from the top of the case and the
(2) socket head screws that attach the end cap from the inside of the awning case.
NOTE: It will be necessary to firmly support the roll bar to keep it from coming out of the case.
5. (refer to Detail C) Remove the attaching screws then pull the end plate and motor partially out from the
awning case. CAUTIONS
•WHEN PULLING THE MOTOR OUT OF THE CASE,THE SERVICING TECHNICIAN MUST USE CARE TO NOT
BREAK OR DAMAGE THE MOTOR CABLES.
•WHEN PULLING THE MOTOR,DO NOT LET THE ROLLBAR COME OUT MORE THAN 1"; OTHERWISE THE
ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE.IF THIS OCCURS,REINSERT THE
IDLER INTO THE ENDPLATE BEFORE CONTINUING (REFER TO ILLUSTRATION UNDER CANOPY
REPLACEMENT ON PAGE 2FOR IDLER DESCRIPTION).
6. Disconnect the motor wires from inside the coach and pull out or clip the motor wires. If cutting the
motor wires be sure to leave enough wire that can be stripped and spliced.
7. Pull the motor out of the roll bar and remove the attaching screws holding the motor to the end plate.
Make note of the motor orientation on the end plate. Do not discard the hardware.
8. Remove the drive gear and crown from the old motor and install on the new motor.
9. Attach the new motor to the end plate paying attention to match the orientation from the old motor.
10. Slide the new motor assembly into the roll bar. Ensure that the motor drive gear and crown are
properly seated inside the roll bar.
11. Route the new motor wire into the coach and attach (refer to wiring diagrams on pages 13 - 16 for the
appropriate control system) or if the wires were cut, splice the new wires to the existing wires. Ensure
that the wire colors match (i.e. red to red and black to black). All wiring must conform to NEC
(National Electrical Code) and local codes.
12. Attach the end plate to the case.
13. Remove the roll bar support.
14. To test, restore power then extend and retract the awning.
15. It will be necessary to adjust the motor limits. Refer to page 18.
16. After completing the adjustments, install the end cap.
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Carefree of Colorado Service Manual MIRAGE
052979-301 5
DIAGNOSTICS/TROUBLESHOOTING
The following procedures are intended to aid the service technician to logically resolve operational issues with the
Mirage installation. These procedures do not address conditions that may arise with the basic awning installation.
When procedures are system specific, the four electrical systems are designated as:
System #1, Direct Connect (No Relay Box) Reference Wiring Diagram - page 13
System #2, Switches w/ Relay Control Box Reference Wiring Diagram - page 14
System #3, Standard Electronics w/ Optional Auto-Retract Reference Wiring Diagram - page 15
System #4, Direct Response Electronics Reference Wiring Diagram - page 16
Common Operation Items
1. For Direct Response: If the optional ignition lockout is installed, the system will disable the extend function
while the vehicle ignition key is in the ON position. Operation will return to normal when the key is OFF.
WARNING
ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES.
Procedures in this section: Page
COMMON OPERATION ITEMS.....................................................................................................................5
SYSTEM TESTS ........................................................................................................................................6
STANDARD ELECTRONICS W/OPTIONAL AUTO-RETRACT ......................................................................6
TESTING THE REMOTE ..........................................................................................................................6
DIRECT RESPONSE ...............................................................................................................................6
TESTING THE KEY FOB.........................................................................................................................7
D01 THE AWNING DOES NOT OPERATE..............................................................................................8
D01 THE AWNING DOES NOT OPERATE..............................................................................................9
D03AAWNING DOES NOT AUTO-RETRACT IN WIND (STANDARD ELECTRONICS)...............................10
D03BAWNING DOES NOT AUTO-RETRACT IN WIND (DIRECT RESPONSE).........................................10
D04AREMOTE DOES NOT OPERATE (STANDARD ELECTRONICS W/OPTIONAL REMOTE)..................11
D04BREMOTE DOES NOT OPERATE (DIRECT RESPONSE)...............................................................11
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MIRAGE Service Manual Carefree of Colorado
6 052979-301
SYSTEM TESTS
Standard Electronics w/ Optional Auto-Retract
1. Provide 110VAC and 12DC power to the awning system.
2. At the switch panel, turn the POWER SWITCH to "ON".
3. Press the button to extend the awning. The awning will continue to the maximum extension.
4. Pressing the button again will stop the awning.
5. Press the button a third time and the awning will retract.
6. Set the
WIND SPEED switch to 12 mph. Refer to Setting the Wind Speed Sensitivity on page 19.
7. Extend the awning using the PATIO switch.
8. Spin the anemometer. The awning should retract automatically to the closed position.
NOTE: Do not hit the anemometer to spin. Using compressed air provides a constant pressure
source and the output can be regulated to test the various sensitivity settings. DO NOT
position the nozzle closer than 10 inches from the cups.
9. Repeat steps 7 and 8 two (2) more times with the Wind Speed switch set to a medium value and then
to higher value.
10. Repeat steps 7 through 8 with the Power switch set to OFF. The awning should not move.
If the awning does not operate as described:
•If the awning extends, reverse the red and black motor wires. Refer to the wiring diagram.
•If the awning does not stop at maximum extend or retract, it may be necessary to adjust the "in" and/or
"out" limit switches. Refer to page 18.
•If the awning does not operate, check the wiring and power according to the wiring diagram.
TESTING THE REMOTE
1. Turn the power switch to "ON".
2. On the remote, press and release the down arrow. The awning should extend.
3. Press and release the stop (center) button. The awning should stop.
4. Press and release the up arrow. The awning should retract and stop automatically when fully closed.
If the awning does not operate as described:
•If the awning moves in a direction opposite than described; in the control box, reverse the red and black
wires from the motor.
•If the awning does not operate using the remote; program the remote following the directions on page 19.
Direct Response
When 110VAC power is removed from the system, the controller DOES NOT retain previous positioning
information. When power is restored, positioning information is updated when the first function is initiated.
The function LEDs (extend, retract and stop) perform a dual function. When the button is pressed, the LED
illuminates. The LED stays illuminated during the selected operation and after the awning has fully extended or
retracted. This provides an indicator of the awning position. When the stop button is pressed, the LED will
illuminate and stay on until a function is pressed. If on, it indicates that the awning is partially extended/retracted.
All function buttons are press ON/press OFF. The auto-functions will continue until the awning is fully
extended/retracted or when the stop button is pressed.
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Carefree of Colorado Service Manual MIRAGE
052979-301 7
1. While observing the control panel, have a second person initiate 110VAC power to the coach and
awning system. The following should occur:
1.1 The Auto-Retract and Wind Speed LEDs should illuminate briefly then extinguish.
1.2 The Power ON/OFF and function/position LEDs will briefly illuminate.
1.3 The system then goes to the default settings: The POWER “ON”, AUTO-RETRact “ON” and MEDIUM
Wind Speed LED will be on.
NOTE: The function/position LEDs (extend, stop and retract) will not be illuminated. During
power up the controller does not retain position information. The controller is
updated with the first function used.
2. Press the POWER “OFF”. ALL LEDs should extinguish. The POWER ON/OFF button disables all functions
including Auto-Retract and the optional RF remote if installed. It does not disconnect the 110VAC power.
3. Press the POWER “ON”. Press the EXTEND button, the LED should illuminate while the awning extends and
stay on after the awning auto-stops. Observe the awning, it should fully extend. The system performs an
auto-tension action when the awning is fully extended. The awning rolls in reverse to tension the fabric. The
auto-tension feature works only with the extend function when the awning is fully extended or the stop button
is pushed while extending.
4. After the awning is fully extended, press the RETRACT button, the EXTEND LED should extinguish and
the Retract LED should illuminate while the awning is retracting. Press the STOP button.
5. When the STOP button is pressed, the awning will stop, the RETRACT LED should extinguish and the
STOP LED should illuminate.
6. Press the RETRACT button, allow the awning to retract fully, the Retract LED will illuminate and stay lit.
7. Press the AUTO-RETRACT OFF. The AUTO-RETRACT and WIND SPEED LEDs should go out.
8. Press the AUTO-RETRACT ON. Press each Wind Speed button and confirm that the LEDs illuminate.
9. Test the Auto-Retract function:
9.1 Fully extend the awning.
9.2 With the AUTO-RETRACT ON, set the WIND SPEED to the lowest setting.
9.3 Create a firm but gentle rocking motion with the leading edge of the awning. The awning should retract
after 2-3 seconds of the motion.
10. If the optional Ignition Sensor is installed:
10.1 Partially retract the awning.
10.2 Turn the ignition key ON.
10.3 Press the EXTEND button. The LED should flash for 2 seconds then shut off and the previous
function LED will come back on.
TESTING THE KEY FOB
1. Ensure that the system is OFF at the switch panel.
2. Press each button on the Key FOB. The awning should not move.
3. Turn the system on. Do not turn on the Auto-Retract at this time.
4. Press and release the EXTEND button. The awning should extend automatically.
5. Press and release the RETRACT button on the Key FOB. The awning should retract automatically.
6. While the awning is retracting, press and release the STOP (center) button on the Key FOB. The
awning should stop when the button is pushed.
7. Turn on the Auto-Retract.
8. Repeat steps 1 through 6.
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MIRAGE Service Manual Carefree of Colorado
8 052979-301
In the charts below, YES is a positive response to the test; NO is a negative response.
D01 THE AWNING DOES NOT OPERATE
A Confirm 110VAC power to control box.
YES Power is present; go to test B
1. Shut off power source.
2. Open control box.
3. On some early units a fuse is installed on the circuit
board (if installed). Check that fuses on circuit boards
are intact.
4. Check that 110VAC connections are correct and secure.
Refer to correct system schematic.
NO Check vehicle circuits and fuses.
Repair as required and retest
B Confirm awning motor is functioning
YES Awning motor is good, control circuit
is defective – test and repair
For System #1, 2, 3 – Go to Step C
For System #4 – Go to Step D
1 1.1 With power off, disconnect motor wires and AC
power in from switches (system #1) or control box.
1.2 Connect awning motor directly to 110VAC power
source.
White = Hot
Green = Ground
Red & Black are Motor Direction Control –
connect one
1.3 While observing awning, briefly apply power.
1.4 Does awning move when power is applied?
NO Go to step B-2
YES Continuity is good, motor is
defective – replace
2 Test continuity and connections of motor wire between
control box and junction box. NO Repair wire as required and retest
C Test Control Switches (Systems #1, 2, 3 Only)
YES Switches are good, control box is
defective – replace
NOTE: Relay box for system #2
is no longer available. It will be
necessary to replace with system
#3 control box and switches.
Follow the diagram on page 15.
This test requires the use of a continuity tester.
1. Disconnect wires from switch to be tested.
2. Attach the first probe to the common (center) terminal; attach
the second probe to the second terminal.
3. With switch in neutral or off position, does meter indicate an
open circuit?
4. Activate switch, does meter indicate a closed circuit?
5. For double direction switches, move the second probe to the
third terminal and repeat step 4. NO If answer to any of question (3 – 5)
is no, switch is defective – replace.
D01 Continued on next page
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Carefree of Colorado Service Manual MIRAGE
052979-301 9
D01 THE AWNING DOES NOT OPERATE
(continued from previous page)
D Test Touch Pad (System #4 – Direct Response Only)
YES Power is present; go to test B
1 Confirm 110VAC power to control box
1.1 Shut off power source.
1.2 Open control box.
1.3 On some early units a fuse is installed on the circuit
board. Check that fuses on circuit boards are
intact.
1.4 Check that 110VAC connections and splices to
board is correct and secure. Refer to system
schematic.
1.5 While observing the circuit boards, have power
restored. The LEDs on the boards should blink red
then green.
NO Check vehicle circuits and fuses.
Repair as required and retest
YES Power is on, go to step D-4
2 Press the "Power On" button on the touch-pad. The
"Power On" LED should illuminate. NO LED does not illuminate, go to step
D-3
YES Continuity OK; go to step D-4
3 Check the cable between the switch and control box.
As a continuity check, Pin 1 of connector 1 goes to Pin
1 of connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3
and pin 4 goes to pin 4.
NO Replace cable and retest
YES Control Board is good, Touch pad is
defective - replace
NO Control Board is defective – replace
control box.
4 Check the function of the Touch pad
4.1 On the control board, locate the terminal strip next
to the phone cord connectors.
4.2 Insert 3 wires into the terminals shown below
4.3 While observing the awning, short the wire ends
between the Common and Extend terminals.
Does the awning move?
4.4 Short the wire ends between the Common and
Retract terminals. Does the awning move?
MIRAGE040
Common
Extend
Retract
D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS
This condition generally occurs during new installations or when major components have been replaced.
A Does Awning operate in reverse of the switch plate labeling
(i.e. extends when retract is pushed)? YES Motor wires from awning are reversed - locate motor wires in the
control box, reverse the red and
black wires.
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MIRAGE Service Manual Carefree of Colorado
10 052979-301
D03AAWNING DOES NOT AUTO-RETRACT IN WIND (STANDARD ELECTRONICS)
NOTE: For standard electronics with the optional auto-retract anemometer; the auto-retract system is always on.
Confirm that the sensitivity is set correctly (if set on highest level, system may appear not to function). Setting the
sensitivity is in the Owner's manual and on page 19. YES Function works using the switch; go to
test B
A Confirm that the retract function works using the PATIO
switch NO Function does not work with switch; go
to procedure D01
B Test Anemometer YES Go to step B2
1 Do the anemometer cups spin freely? NO Anemometer defective - replace
YES Control Box is defective - replace
2 Test signal from anemometer:
2.1 Remove anemometer wires from control box;
2.2 Place continuity tester between anemometer
wires;
2.3 Have a helper slowly turn the anemometer:
Does the circuit open and close? It should open
and close once for every revolution.
NO The circuit stays open or stays closed;
go to step B3
YES Continuity OK; replace anemometer
3 Test the wire continuity between the control box and the
anemometer. NO Repair or Replace wires as required
D03BAWNING DOES NOT AUTO-RETRACT IN WIND (DIRECT RESPONSE)
YES The flashing LED indicates that the
sensor has been disengaged or
otherwise disabled. Go to step C.
A Press the power on button then press the auto-retract button.
Does the auto-retract LED flash?
NO Function does not work with switch;
go to procedure D01
YES Function works using the switch; go
to test C
B Confirm that the retract function works using the push buttons.
NO Function does not work with switch;
go to procedure D01
C Test Motion Sensor YES Go to step 2
1 Confirm cable is plugged into connector on box marked
“Shaker” NO Correct as required and test.
YES Awning retracts; original sensor
defective - replace
2 2.1 Unplug sensor from control box.
2.2 Connect a second sensor into control box.
2.3 Set the control switches for the auto retract function
2.4 Hold the second sensor horizontally and gently move
up and down.
NO Awning does not retract; control box
defective - replace
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Carefree of Colorado Service Manual MIRAGE
052979-301 11
D04AREMOTE DOES NOT OPERATE (STANDARD ELECTRONICS W/OPTIONAL REMOTE)
1 Confirm normal operation with switches If system does not operate, go to test
D01
2 Confirm batteries in remote are good. Pressing any
button on the remote will illuminate the LED indicator on
the remote
Replace as needed
4 Confirm that the receiver is programmed for the remote -- Refer to “Programming the remote on
page 19 and retest. If system does
not work; go to step 4
YES 2nd remote works. 1
st remote is
defective.
5 Program a second remote and test
NO 2nd remote does not work; control box
receiver is defective - replace
D04BREMOTE DOES NOT OPERATE (DIRECT RESPONSE)
1 Confirm normal operation with touch pad If system does not operate, go to test
D01
YES Cable is OK. Confirm that cable is
securely plugged in; go to step 4
2 Check the cable between the RR24 and control box. As a
continuity check, Pin 1 of connector 1 goes to Pin 1 of
connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3 and pin 4
goes to pin 4.
Cable must be plugged into the "BUS" port of controller #1.
NO Repair or Replace cable as required.
3 Confirm that the RR24 is programmed for the Remote -- Refer to “Programming the RR24” on
page 19 and retest. If system does
not work; go to step 5
YES 2nd Key FOB works. Replace battery
in 1st Key FOB and retest, if no
response, 1st Key FOB is defective.
4 Program a second remote and test
NO 2nd remote does not work; go to step 6
YES System works OK. 1st receiver is
defective
5 Replace the RR24 Receiver and test.
(it will be necessary to program receiver for remote) NO System does not work. Reinstall 1st
receiver; go to step 7
6 Replace control box --
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MIRAGE Service Manual Carefree of Colorado
12 052979-301
ELECTRICAL
IMPORTANT NOTICES:
•Failure to follow the wiring instructions in this publication may void the motor warranty.
•All wiring must conform to NEC (National Electrical Code) and local codes.
•DO NOT wire two or more motors to one switch—No parallel wiring.
•The SO cable from the 110VAC awning motor can only pass directly through a wall, it can not be
laid up in the wall and must be connected to NM wire or individual wires in conduit no more than
6 inches past the point of entry.
•For 110VAC installations, enclosed junction boxes are required for all wire splices and direct
connection switch installations. Boxes are required in conformance with prevailing
construction codes. The servicing technician or installer is required to furnish the flush
mounted, UL approved electrical duplex boxes where required.
The 110V electronic control system provides the user with simple pushbutton controls for the awnings
installed. Four configurations are available:
WARNING
ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL
WIRING AND COMPONENTS.
1) Direct Connect (reference as system #1). 110VAC is routed directly through the switches to the awning
motor.
•System includes: 1 power switch and 1 patio (extend/retract) switch.
•This system is no longer offered.
2) Optional Relay Box (reference as system #2). 110VAC power is controlled by a relay control box. The
switches use a 12VDC signal to control the relays. Switch installation is simplified; the switches do not
require a duplex box.
•System includes: 1 power switch, 1 patio (extend/retract) switch and 1 relay control box.
•This system is no longer offered.
3) Standard Electronics w/ Optional Auto-Retract (reference as system #3). The optional auto-retract
system detects adverse wind conditions and retracts the awning. Sensitivity is set by the user.
•Standard system includes: 1 power switch, 1 patio (extend/retract) switch, 1 control box
•An optional anemometer is available for the auto-retract system; and
•An optional remote control is available.
4) Direct Response (reference as system #4). The 110V electronic control system provides the user with
simple pushbutton controls for the awning. The Direct Response electronic system is a premier auto-
retract system that detects motion from adverse wind conditions and retracts the awning. Sensitivity
is set by the user
•System includes: Control box, Master control panel (w/ pushbutton awning control and windspeed
sensitivity setting), motion sensor.
•An optional RF remote control is available with the Direct Response system.
•An optional ignition lockout is available.
•The switches use a 5VDC signal to operate the control box; thus eliminating the need for a junction
box for the control panel.
•Components are connected using terminated cables. Terminated cable is 4-wire RJ11 terminated
phone cord (straight, no twist). This does not include 110VAC power in or awning motor power.
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Carefree of Colorado Service Manual MIRAGE
052979-301 13
WIRING HARNESS –OPTIONAL LIGHT &SPEAKER END CAPS
Shielded Outdoor Speaker Grade Wire
16 AWG UL Listed
Outdoor Grade Wire 16 AWG UL Listed
Stereo
+12VDC
Mirage041
Motor Side
Idler Side
Consult Stereo Manual
for Speaker Connections
WIRING DIAGRAM -DIRECT CONNECT (NO RELAY CONTROL BOX)
SYSTEM #1 (THIS SYSTEM IS NO LONGER AVAILABLE)
Power
Switch
1
7
5
32
8
6
4
Patio
Switch
1
7
5
32
8
6
4
2 Conductor
14AWG NM Wire
w/ Ground
UL Approved Junction Box
Install per Construction Code
Installer Furnished
MIRAGE015
Patio
Switch
1
7
5
32
8
6
4
Red
Black
A
White
Black
Red
Green
3 Conductor
14AWG NM Wire
w/ Ground
White
Black
Green
Black
White
Green
Red
From
Motor
To 110VAC
Detail A
For LH Configuration
Reverse Red & Black Wires
on Switch Terminals 1 & 7
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MIRAGE Service Manual Carefree of Colorado
14 052979-301
WIRING DIAGRAM –SWITCHES W/RELAY CONTROL BOX
SYSTEM #2 (THIS SYSTEM IS NO LONGER AVAILABLE)
Power
Switch
1
7
5
3
2
8
6
4
Patio
Switch
1
7
5
3
2
8
6
4
2 Conductor
14AWG NM Wire
w/ Ground
To
110VAC
MIRAGE016
109876543
+12VDC
12VDC
Ground
1 1098765432
Black
Red
Detail A
For LH Configuration
Reverse Red & Black Wires
on Terminals 4 & 5
A
Black
Green
White
Red
Black
Ground
White
1 2
3 Conductor
14AWG NM Wire
w/ Ground
Green
Black
Red
White
From
Motor
FROM TO (RH CONFIGURATION) TO (LH CONFIGURATION)
Terminal 1 Terminal 1 Terminal 1Patio Switch Terminal 7 Control Box Terminal 2 Control Box Terminal 2
Terminal 6 Patio Switch Terminal 3 Patio Switch Terminal 3Power Switch Terminal 8 12VDC Power Source 12VDC Power Source
Red Terminal 4 Terminal 5
Black Terminal 5 Terminal 4
Ground Terminal 6 Terminal 6
Motor
White
Control Box
Terminal 8
Control Box
Terminal 8
Ground Terminal 7 Terminal 7
White Terminal 9 Terminal 9
AC Power
Source Black
Control Box
Terminal 10
Control Box
Terminal 10
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Carefree of Colorado Service Manual MIRAGE
052979-301 15
WIRING DIAGRAM –STANDARD ELECTRONICS W/OPTIONAL AUTO RETRACT
SYSTEM #3
HOT
NEUT
WIND
COMMON
Black
Green
White
GND
2 Conductor
14AWG NM Wire
w/ Ground
3 Conductor
14AWG NM Wire
w/ Ground
Black
Red
Green
White
From
Motor
UP
DOWN
COM
To110 VAC
Power
Switch
1
7
5
3
2
8
6
4
+12VDC
12VDC
Ground Patio
Switch
Anemometer
Wires for Patio Switch
are not pin specific
Wires for Anemometer
are not pin specific
Mirage031
Black
Red
Green
White
HOT
NEUT
GND
UP
DOWN
COM
Black
Red
Green
White
Detail A
A
Installer Furnished
Junction Box
For RH motor configurations:
Red Motor Wire goes to “DOWN” Terminal
Black Motor Wire goes to “UP” Terminal
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MIRAGE Service Manual Carefree of Colorado
16 052979-301
WIRING DIAGRAM –DIRECT RESPONSE ELECTRONICS
Rear View
Switch Panel
MIRAGE020a
GRN
BLK
WHT
RED
3
Awning
Sensor
(2) Green
(1) Red
(2) Black
(1) Green
(2) White
(1) White
(1) Black
SHAKE SUN AUX BUS ACC
Control Box
Red
Black
White
Green (Ground)
2
1Wire Legend:
2For RH Motor Configurations:
Motor Red goes to Pin (1) Red; Motor Black goes to Pin (1) Black
For LH Motor Configurations:
Motor Red goes to Pin (1) Black; Motor Black goes to pin (1) Red
3The SO cable from the 110VAC awning motor can only pass through a wall, it cannot be laid up in the wall
and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry.
2 Conductor
14AWG NM Wire w/ Gnd
NOTES:
4
Wires for the Ignition Lock-Out Sensor are not pin specific.
5
Splitter is used only when Optional Lock-Out Sensor is installed. Connect RF Receiver directly to “BUS”
if Lock-Out is not installed.
3 Conductor 14AWG NM Wire w/ Gnd
Motion Sensor
Touch Pad
BLK
WHT
RED
To 110VAC
Black
Red
Green
Black
Yellow
Red
Green Yellow
Cables are 4-wire RJ11
terminated phone cord
(straight, no twist).
Key FOB
5
TO EYE PORT on RP24 Program Mode
Press to Learn Transmitter
UP
RR24
RR24 RF
Receiver
Ignition Switched
+12VDC
12VDC
Ground
Ignition
Lockout
Sensor
(Optional)
Splitter
4
Patio
Wind Speed
Ribbon
Cable
Detail A
For LH Configuration
Reverse Red & Black Wires
GRN
Grn
Wht
Blk
(2) Green
(1) Red
(2) Black
(1) Green
(2) White
(1) White
(1) Black
RED
WHT
BLK
GRN
RH Motor Wire Shown
See Detail A for LH Motor
FROM TO (RH CONFIGURATION) TO (LH CONFIGURATION)
Red Red (1) Black (1)
Black Black (1) Red (1)
White White (1) White (1)
Motor
Ground
Control Box
Green (1)
Control Box
Green (1)
White White (2) White (2)
Black Black (2) Black (2)
AC Power
Source Ground
Control Box
Green (2)
Control Box
Green (2)
Awning Sensor 10’ Cable Control Box “SHAKE” Control Box “SHAKE”
Patio Switch 60“ Cable Control Box “ACC” Control Box “ACC”
Splitter 60" Cable Control Box "BUS" Control Box "BUS"
RR24 Receiver 60” Cable Splitter Splitter
Ignition Lockout 60“ Cable Splitter Splitter
Notes: 1. Cable lengths are the lengths of the furnished cables. If a connection requires a length greater than the supplied
cable, the installer must provide a terminated jumper cable from the box location to the cable end.
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Carefree of Colorado Service Manual MIRAGE
052979-301 17
STANDARD SERVICE PROCEDURES
MANUAL OVERRIDE (MOTORIZED VERSIONS ONLY)
If 110V power is not available to the coach, the Mirage awning
can still be safely retracted using the manual override. The
bypass may be accessed from inside the case on the motor
housing or from the top of the case above the motor housing.
To use the inside bottom access: The awning must be open a
minimum of 8” to afford access to the override.
To use the top bypass access: Remove the screw and well nut
that is used to secure the end cap.
1. Chuck the 7mm hex key into a 3/8” battery powered drill.
2. Insert the hex key into the manual override on the awning.
For the top access, it will be necessary to locate the hex by
feel; it is not visible with the key inserted in the hole.
3. Operate the drill in the forward (clockwise) direction to close
the awning. Reverse the drill to open the awning.
NOTE: When using the bottom override, the awning can only be closed within 6-8”. It will be
necessary to use the top access to close the awning completely.
4. When done, return the screw and well nut to the top of the case if removed.
ADJUSTING THE PITCH CAUTION
DURING INSTALLATION OR WHEN THE PITCH OF THE AWNING IS ADJUSTED,IT IS IMPORTANT THAT THE LEAD RAIL
IS PARALLEL TO THE AWNING HOUSING.
1. Extend the awning fully.
2. On one end, loosen the 6mm hex screw located on the spring
arm knuckle.
3. SLIGHTLY loosen the 3/4” nut on the side of the knuckle.
4. Turn the 3/4” adjustment nut located on the bottom of the knuckle.
CLOCKWISE raises the pitch, COUNTERCLOCKWISE lowers the pitch.
NOTE: When raising the pitch, it is helpful to have a
second person lift up on the lead rail.
5. Repeat steps 2 through 4 for the other end. Note the caution
information above.
6. When the pitch adjustments are completed, tighten the 6mm
screw and the 3/4” nut on the side of the knuckle.
When the pitch is adjusted, it is necessary to adjust the angle of
the lead rail for the awning to close correctly.
7. SLIGHTLY loosen the 3/4” nut on the side of each arm knuckle
on the lead rail.
8. Turn the
INSIDE 6mm hex screws of each knuckle to increase
or decrease the angle of the lead rail. The face of the lead rail
should be parallel with the coach wall.
9. When the lead rail adjustments are completed, tighten the 3/4” nut on the side of the knuckles.
Wall
Bottom View
MIRAGE028
Wall
Top View
7mm Hex
Manual Override
Remove Screw
and Rubber Well Nut
to Access Manual
Overide (7mm Hex)
Figure 2. Manual Override Access.
Coach Wall
3/4” Adjustment Nut
6mm Hex Screw
MIRAGE024
3/4” Nut
On Side of Knuckle
3/4” Nut
6mm Hex Screw
Lead Rail (ref)
Figure 3. Pitch Adjustment.
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MIRAGE Service Manual Carefree of Colorado
18 052979-301
SETTING THE MOTOR LIMITS
The motor limit switches are preset at the factory for best operation of the awning. The “OUT” limit switch is
used to stop the motor when the awning is fully extended. The “IN” limit switch is used to stop the motor
when the awning is fully retracted.
Coach Wall
“OUT” Limit Switch
“IN” Limit Switch
“IN” Limit Switch
“OUT” Limit Switch
LH Motor
Configuration RH Motor Configuration
MIRAGE023
Figure 4. Motor Limit Switches.
The limit switches are located inside the case, near the end cap. It is necessary to extend the awning to
access the switches.
Adjusting the OUT Limit Switch
NOTE: During normal operation, the awning will extend out completely then roll back slightly to
provide tension to the fabric.
1. Extend the awning out completely.
2. Confirm that the arms are fully extended. The motor should stop and the fabric should be tight. If the
motor continues to run, the fabric will sag; or, if the motor quits before the arms are extended, it will be
necessary to adjust the “OUT” limit switch.
3. Using a 4mm Allen wrench turn the “OUT” limit switch. CLOCKWISE increases time the motor runs
during extension, COUNTERCLOCKWISE reduces the time the motor runs.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the
screw equals approximately 2” of fabric extension.
4. Extend and retract the awning several times to confirm that the adjustment is correct.
5. Repeat steps 3 and 4 as required until the awning extends correctly.
Adjusting the IN Limit Switch
NOTE: The “IN” limit switch is not adjusted when the Direct Response system is installed. The system
electronics monitors the motor and shuts the motor off when the awning is fully retracted.
If the IN limit switch is accidentally adjusted, the motor may shut off before the awning is fully
closed. If this occurs, turn the IN adjustment screw clockwise. It is not necessary that the screw
matches the closed position. The Direct Response electronics control the closed position.
For motorized awnings w/ standard electronics:
1. Retract the awning in completely.
2. Confirm that the arms are fully retracted. The motor should stop when the awning is fully retracted. If
the motor continues to run; or, if the motor quits before the arms are fully retracted, it will be necessary
to adjust the “IN” limit switch.
3. Using a 4mm Allen wrench turn the “IN” limit switch. Clockwise increase time the motor runs during
retraction, counter clockwise reduces the time the motor runs.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the
screw equals approximately 2” of fabric extension.
4. Extend and retract the awning several times to confirm that the adjustment is correct.
5. Repeat steps 3 and 4 as required until the awning retracts correctly.
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