Carefree of Colorado SUNDIAL PATIO AWNING User manual

052537-001r5 Printed in USA January, 2007
CAREFREE
SUNDIAL PATIO AWNING
Residential
110V MOTORIZED
Installation and Operations Manual
Table of Contents

052537-001r5 Printed in USA January, 2007
TABLE OF CONTENTS
Introduction ...................................................................................................................................1
General Description................................................................................................................................1
Sundial Patio Awning Specifications ..............................................................................................1
Component Checklist..............................................................................................................................2
Installation .....................................................................................................................................3
Required Pre-Installation Parameters.....................................................................................................3
Mounting Plate Layout and Installation...................................................................................................3
Using the Optional Roof Mount Brackets .......................................................................................5
Mounting the Awning Unit.......................................................................................................................5
Securing the Awning...............................................................................................................................6
Wiring.............................................................................................................................................7
Single Switch Installation........................................................................................................................7
Power Control System............................................................................................................................8
Control Box Installation ..................................................................................................................8
Wireless Switch Installation............................................................................................................9
Programming a Transmitter............................................................................................................9
Mounting the Optional Anemometer.............................................................................................10
Testing the System.......................................................................................................................11
Operation .....................................................................................................................................12
Switch Operation – Standard Hardwire Installation ..............................................................................12
Using the Wireless Interior Switch ........................................................................................................12
Using the Remote Control ....................................................................................................................13
Wind-Sense Auto Retract .....................................................................................................................13
Setting the Wind Speed Sensitivity...............................................................................................13
Manual Override (motorized versions only) ..........................................................................................14
Maintenance.................................................................................................................................15
Fabric Maintenance ..............................................................................................................................15
Adjusting the Pitch................................................................................................................................15
Setting the Motor Limits........................................................................................................................16
Adjusting the OUT Limit Switch....................................................................................................16
Adjusting the IN Limit Switch........................................................................................................16
Limited Warranty.........................................................................................................................17
SAFETY INFORMATION WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
•Always disconnect power sources before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
•Use care to not over tighten fasteners. Soft materials can be "stripped out" and lose the ability to grip.
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com

CAREFREE OF COLORADO SUNDIAL PATIO AWNING W/MANUAL OVERRIDE
1 052537-001r5
INTRODUCTION
GENERAL DESCRIPTION
The Sundial Patio Awning offers the home owner an awning system that provides as much or as little
awning as required. The canopy is housed in an aluminum case available in white, sand and brown. The
canopy is made from Sunbrella® acrylic fabric.
Each unit is equipped with Sundial lateral support arms that are the strongest available on the market. No
vertical arms interfere with walls or equipment that may be mounted on the walls. These arms can also be
adjusted to vary the canopy pitch up to 3 feet (it is strongly recommended that service and adjustments be
performed by trained technicians). The unit is available in lengths from 12 feet to 22 feet. The awning
extends to a maximum of 10 feet from the side wall. An optional 12 foot extension may be ordered for
awning lengths of 19'6" to 22'.
Two control systems are available: a single hard wired wall switch or the power control system. The hard
wired wall switch provides basic operation.
The power control system provides the home owner several options that are not available with the standard
hard wired installation. These options include remote controls; wireless wall switches for interior installation
and the wind-sense auto retract for protection against adverse wind conditions. The power control system
can also be programmed so that up to a maximum of 4 awnings can be controlled by a single transmitter
Sundial Patio Awning Specifications
The following information is for reference only. Specific information is detailed in the installation instructions.
LENGTHS: 12’ – 22’
EXTENSION: 10’ (standard)
LEAD RAIL DROP @MAXIMUM EXTENSION: 12" @ Minimum Pitch 36" @ Maximum Pitch
ROLLER POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring
Minimum Tension: Open
Position Control: Motorized roll out/in
MOTOR SPECIFICATIONS:Available in LH or RH configurations
Type: Tubular Motor Speed: 14 RPM
Power: 120V, 60HZ, 2.5A Cycle: 40 Sec ON / 1 Min OFF
Torque: 60 nm
APPROXIMATE WEIGHT (LBS.)
Awning Length Weight Dim B Awning Length Weight Dim B Awning Length Weight Dim B
12 134 15 160 19 194
13 143 16 169 20 203
14 152
6.5in
17 177 21 211
18 186
11.25in
22 220
17in
8"
5.57"
Awning Length (dim A)
Back Plate (Awning Case)
3"
approx.
SunDial001
1” Minimum
from Overhang
Mounting Plate
1 1/2" BB
6 3/8"
1 1/4"
Figure 1. General Description.
Table of Contents

CAREFREE OF COLORADO SUNDIAL PATIO AWNING W/MANUAL OVERRIDE
2 052537-001r5
COMPONENT CHECKLIST
47
1098
15
13
11
12
14
2
16
356
20
Standard Wall Switch Control System Anemometer
1
17
s
o
mfy
18 19
Figure 2. Component Checklist.
;ITEM DESCRIPTION QTY NOTE
BASIC ASSEMBLY
1 Sundial Awning Assembly 1 1
2 Mounting Bracket 1
3 Screw, Lag 3/8 x 3 18
4 Washer, Flat 1" O.D. 18
5 Screw, Lag 1/4 x 1 1/2 3
6 Hex Key 7mm x 133mm 1
7 Bracket Assy, Complete Optional 4
8 Screw, HHCS 3/8-16 x 1 12 4
9 Lock Washer 3/8 12 4
10 Nut 3/8-16 12 4
11 Switch, Wall 1
12 Switch Cover 1
13 Junction Box 1
14 Screw #8 x 2 2
15 Strain Relief Connector 1
16 Control Box Assy 1
17 AC Power Cord w/ Wall Connector 1
18 Wireless Wall Switch 1 2, 3
19 Hand Held Remote 1 3
20 Anemometer Assy (includes cable and attaching hardware) 1
NOTES: 1. Specific awning configuration is specified at time of order, including awning length, LH or RH
configuration, fabric etc. Check awning assembly and electronics against original purchase order.
2. Mounting bracket, switch plate and screws are included with switch.
3. Wall Switch (item 18) and Remote (item 19) are available as a single channel or multiple channel
transmitter.
4. Roof Top bracket (item 7) is optional and specified at time of order. Quantity is based on awning
length: 12'-15' = qty 3; 16'-18' = qty 4; 19'-20' = qty 5.
Table of Contents

CAREFREE OF COLORADO SUNDIAL PATIO AWNING W/MANUAL OVERRIDE
3 052537-001r5
INSTALLATION CAUTION
IT IS RECOMMENDED THAT AT LEAST THREE PEOPLE INSTALL THE AWNING DUE TO SIZE AND WEIGHT OF THE
COMPONENTS!
REQUIRED PRE-INSTALLATION PARAMETERS
Prior to installing the awning, the installer must determine the layout of the specific construction elements to
successfully assemble and mount the awning.
1. Determine the location, size and type of structural framing in the area where the awning is to be mounted.
•There must be structural framing at the awning mount locations. Fiberglass or sheet metal siding
alone is NOT strong enough to support the weight of the awning!
•If the framing is not obvious, it may be possible to use a stud finder or other similar device.
•If in doubt, contact an engineer or contractor to determine the type and position of the structural frame.
2. Determine the mounting locations for the control box and switch assemblies.
•For 110VAC installations, the installer must provide enclosed junction boxes for all wire splices. Boxes are
required in conformance with prevailing construction codes.
•At the control box location, 110VAC power is required. It is recommended that the installer provide
a dedicated circuit for the awning system that is protected by an appropriate sized fuse/circuit
breaker. Each patio awning draws a maximum of 3 amps.
Refer to section Wiring on page 7 for specific installation and wiring details.
MOUNTING PLATE LAYOUT AND INSTALLATION
1. Determine the location of the awning:
•General profile dimensions are shown in Figure 1;
•Mounting area must be plumb and clear of obstacles;
•The mounting plate is 9" shorter than the awning; 6" shorter than the back plate. (Reference Figure 1)
•The awning is factory set with minimum pitch. Mounting height above a door opening or window must be
adjusted if a greater pitch is desired. The chart below provides the minimum distance from the top of a
protrusion to the bottom of the mounting plate when the awning is set at MINIMUM and MAXIMUM pitch:
A
Maximum Extension
Top Edge
of Projection
Bottom of
Bracket
A
Maximum Extension MIRAGE008
Maximum Pitch
Minimum Pitch
Top Edge
of Projection
Bottom of
Bracket
Minimum Height (A) is measured from the uppermost edge of the projection (i.e. door, window) to the bottom of the mounting
plate. The value given is a minimum requirement, adjust upward as required to clear casing, trim etc.
Door Width Î0” 12” 18” 24” 30” 36” 42" 48"
A@MINIMUM PITCH 2.5" 2.5" 3.75" 5" 6.25" 7.5" 8.75" 10.25
A@MAXIMUM PITCH 2.5" 5.25" 7.5" 10.25" 14" 15.75" 18.5" 21"
Figure 3. Mounting Height VS Pitch.
2. Mark the mounting plate position with a chalk line ensuring that it is parallel to the ground. Include the
end points of the mounting plate.
3. Use a non-permanent method of marking to temporarily mark the location of the structural framing in
the mounting area.
4. Transfer the frame pattern to the mounting plate.
Table of Contents