Carefree of Colorado MARQUEE User manual

052549-301 Printed in USA December, 2006
SERVICE MANUAL
MARQUEE
RV WINDOW AND OVER THE DOOR (OTD) AWNINGS
TABLE OF CONTENTS
Product Overview..........................................................................................................................1
Canopy Replacement....................................................................................................................2
Spring Arm Replacement..............................................................................................................3
Replacing the Lead Rail Connector ....................................................................................................4
Replacing the Case Connector...........................................................................................................4
Motor Replacement.......................................................................................................................5
Setting the Motor Limits ...............................................................................................................7
Adjusting the OUT Limit Switch...........................................................................................................7
Adjusting the IN Limit Switch...............................................................................................................7
Wiring Diagrams............................................................................................................................8
Switch Installation – No Relay................................................................................................................8
Switch Installation w/ Relay Module .......................................................................................................8
Removing the Awning...................................................................................................................9
Standard Maintenance................................................................................................................ 10
Fabric Care...........................................................................................................................................10
Mildew...............................................................................................................................................10
Pooling..............................................................................................................................................10
Arm Care ..............................................................................................................................................10
Hardware Maintenance.....................................................................................................................10
Motor Maintenance...............................................................................................................................10
Part Number Listing....................................................................................................................11
Part Number Configuration...................................................................................................................11
Part Number Location...........................................................................................................................11
Illustrated Parts List..............................................................................................................................12

PROPRIETARY STATEMENT
The Marquee Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION
WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
•Always disconnect battery or power source before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
•When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip and hold.
Reference Publications located @ www.carefreeofcolorado.com:'
052549-001 Marquee Installation Manual
052549-201 Marquee Owner's Manual
052549-301 Marquee Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com
Table of Contents

Carefree of Colorado Service Manual MARQUEE
052549-301 1
PRODUCT OVERVIEW
The Marquee Window and OtD (Over the Door) Awnings are state of the art lateral arm awnings. When
retracted, the housing provides protection against the elements while the streamlined styling blends in with
the coach side wall. The full tension canopy fabric allows the awning to be partially or fully extended for
best shade coverage. No vertical arms interfere with coach sidewalls, custom graphics or equipment that
may be mounted on the sidewalls.
Awning Specifications:
•Fully retractable and self storing;
•The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
•Fabric is woven acrylic;
•Case and frame are constructed of high-strength aluminum extrusions, protected with a polyester paint finish;
•Stainless steel fasteners and hardware.
EXTENSION: 36" AVAILABLE WIDTHS:OtD 50", 54",60", 66", 72"
Window 50", 54",60", 66", 72", 7', 8', 9', 10' 11', 12' & 13'
PITCH: OtD 3°
Window 33° Values are approximate and may vary for individual installations
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring
Minimum Tension Open
Position Control: Motorized: Roll Out/In Controlled by Electrical Motor
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 8VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Torque Continuous: 6Nm/4.5 ft-lbs. Tightening: 18Nm/13.2 ft-lbs.
Speed 15 rpm
COLORS AVAILABLE
Case Standard: White, Black
Custom: Champagne and Pewter
Fabric Woven Acrylic Fabric (refer to sales literature for colors available)
3.75”
6”
Fabric Width
Awning Width
3”
(approx)
Marquee001a
OtD
Window
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MARQUEE Service Manual Carefree of Colorado
2 052549-301
CANOPY REPLACEMENT
1. Open the awning several inches to expose the
arm elbows.
2. (Refer to Detail A) Using a minimum 1/2" rope,
firmly tie the elbows of the spring arms together,
do not use bungee cords. When typing the
rope, use a non-slip knot such as a square knot
or equivalent.
CAUTION
FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED
WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY
EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY
AND DAMAGE TO THE AWNING.
3. Use the extend button to unroll the canopy until
the fabric slot in the tube is aligned with the
awning case opening.
4. Disconnect power to the awning.
5. Remove the idler side end cap and lead rail end plate and set aside.
6. On the opposite end of the lead rail, remove the fabric retaining screw (middle screw) from the end
plate.
NOTE: It will be necessary to firmly support the roll bar and keep it from coming out of the case
and off of the motor during the next steps.
7. From the idler end of the rollbar, simultaneously slide the old canopy out of the roller tube and lead rail.
8. Inspect the slots in the roll bar and lead rail. Clean and deburr as required. Lightly spraying the inside
of the slots with a dry silicone lubricant will aid in sliding the new fabric in.
9. Slide the new canopy into the lead rail and roller. Both edges must be done at the same time. Orient
the fabric so that the large polycord goes into the lead rail, the smaller polycord goes into the roll bar.
The hem should be on the down side.
10. Center the canopy into the slots of the rollbar and lead rail.
11. Remove any support material from the rollbar and attach the case end cap.
12. Restore power to the awning and roll the canopy onto the rollbar. The fabric rolls under the roll bar.
Ensure the fabric rolls evenly onto the rollbar without wrinkling or folding.
13. Once the fabric is rolled taut, remove the rope used to tie the arms together.
14. Extend the awning.
15. Attach the lead rail end plate using the top and bottom screws only.
16. Center the canopy into the slots of the rollbar and lead rail.
17. Hold the fabric in place and attach using the fabric retaining screw (middle screw) through one lead rail
end plate.
18. On the opposite end of the lead rail, stretch the fabric smooth and attach using the fabric retaining
screw (middle screw) through the end plate.
19. After replacing the canopy, it will be necessary to adjust the motor limits. Follow the procedure on page 7.
Marquee013
Spring Arms
Firmly Tie
Elbows Together
DETAIL A
End Cap
Fabric Slot
Pointed Toward
Opening
End Plate
DETAIL
B
Fabric Retaining Screw
(Typical Both Sides)
Figure 1. Canopy Replacement.
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Carefree of Colorado Service Manual MARQUEE
052549-301 3
SPRING ARM REPLACEMENT CAUTION
THE SPRING ARM IS UNDER TENSION TO OPEN.USE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING
ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM.SERIOUS
PERSONAL INJURY AND /OR PROPERTY DAMAGE COULD OCCUR.
NOTE: On replacement arms, the connector assemblies are not included and must be ordered
separately if the parts are to be replaced.
The following procedure requires two people.
1. Open the awning to the maximum extension or as wide
as possible. This is to minimize the spring tension in the
arms during this procedure.
2. Disconnect power to the awning.
3. Use a scaffold, ladder or other means to firmly support
the lead rail.
4. (refer to Detail A) At the lead rail, remove the e-ring and
rotation pin from the arm and connector assembly.
5. Firmly grasp the spring arm and allow the arm to extend
to its maximum length outside the lead rail. Have a
second person hold or otherwise support the unattached
end.
6. (refer to Detail B) Inside the case, remove the 6-32 x
.25 set screw from the case connector and save.
7. Remove the rotation pin and arm from the awning.
8. Remove the bushings from the flanges from the arm.
9. If replacing the lead rail connector or case connector, go to
page 4 then return to step 10.
10. Firmly hold the ends of the new arm assembly and remove
the shipping ties. Allow the arm to slowly open to its
maximum extension. CAUTION
WHEN THE ARM IS CLOSED,IT CAN OPEN WITH SIGNIFICANT FORCE.USE CARE WHEN OPENING THE ARM.
11. Insert the two bushings into the rear flanges of the new arm assy.
12. Lift the new arm up and position the rear arm flanges over the case connector.
13. Slide the rotation pin through the arm flanges and case connector. Align the groove in the pin with the set
screw hole in the connector bracket.
14. Secure the pin in place with the 6-32 x .25 set screw removed previously.
15. Carefully bend the arm and place the front flanges of the arm over the lead rail connector.
16. Attach the arm using the rotation pin and e-ring removed previously. The e-ring goes into the groove of the pin
and between the top of the connector and upper flange.
17. Restore power and test operation.
Rotatation Pin
Detail
B
(Case Connector)
Detail
A
(Lead Rail Connector)
Rotatation Pin
E-Ring
6-32 x .25 set screw
Bushing
(qty: 2)
Connector Assy
Connector Assy
BA
Marquee010
Figure 2. Arm Replacement.
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