Carlisle Binks 104052 User manual

EN
77-3249 R2.6 www.carlisleft.com
Instruction Manual
Standard Surge Eliminator
Standard 104052/104196 –X
Flushable 104053 - X - X

Service Manual EN
77-3249 R2.6 Page 2 of 17

Service Manual EN
77-3249 R2.6 Page 3 of 17
Index
Section
1.1
General Description
1.2
Operating Principle
1.3
Specification
1.4
Fitting Selection - Standard
1.5
Fitting Selection –104196
1.6
Fitting Selection –Flushable
2.1
Installation –Dimensions
2.2
Installation –General
3.1
Assembly drawing & Parts List –Standard/104196
3.2
Assembly drawing & Parts List - Flushable
3.3
Assembly Procedure
4.1
Important Information
4.2
Maintenance
4.3
Fault Finding
4.4
Spare Parts Lists
5.1
Accessories

Service Manual EN
77-3249 R2.6 Page 4 of 17
General Description –Section 1.1
Introduction
A complete range of Binks surge elimination chambers is available to suit both
technical and commercial requirements.
The surge elimination chamber is designed to counteract fluctuations in fluid
pressure normally seen during a reciprocating pump stroke change over.
The fluid chamber is suitable for use with waterborne and conventional paint types
Both conventional and ‘Active’ units are available with flow through flushable or
single port connections
Surge elimination chambers should be located on the fluid outlet of the circulating
pump for optimum operational performance.
Models are available with a range of standard or customer specified connections,
see selection chart (section 1.4) for variants. The required connections are factory
fitted and not intended for removal in the field.
Conventional Surge Eliminators
Features
Low maintenance only periodic charging with compressed air
Stainless Steel and Aluminium construction
Optional Flow through flushable fluid chamber
Fluid connection options available
Option for direct mounting to the paint pump

Service Manual EN
77-3249 R2.6 Page 5 of 17
Operating Principle –Section 1.2
Surge Eliminators
The surge eliminators consist of a lower fluid and upper air chamber separated by
a flexible diaphragm. The air chamber is charged with compressed air so that the
air pressure is equal to the fluid pressure required.
Fluid is pumped into and around the circulation system pipework filling the lower
chamber.
At the point of pump stroke change over, the fluid pressure and flow momentarily
drops. The diaphragm deflects downwards due to the now higher air pressure in
the upper chamber and applies pressure to the fluid in the lower chamber, thus
compensating for the reduction in fluid pressure and flow.
Specification –Section 1.3
Air Chamber Connections
Air Quality recommended
ISO 8573.1. to 3.6.3
All models (Aluminium - black anodised finish)
¼” BSP H (ball valve)
Fluid Chamber Connections
104052 Standard Model - Fluid Connection Examples (see selection table 1.4)
Model 104052 - S
Inlet –1’’ Sanitary
Model 104052 - T
Inlet –¾” NPT
Model 104052 - U
Inlet –¾” BSPT
104196 Model - Fluid Connection Examples (see selection table 1.5)
Model 104196 - S
Inlet –1’’ Sanitary
Model 104196 - T
Inlet –¾” NPT
Model 104196 - U
Inlet –¾” BSPT
104053 Flushable Model - Fluid Connection Examples (see selection table 1.6)
Model 104053 - B - B
Inlet –2’’ Sanitary
Outlet –2’’ Sanitary
Model 104053 - C - C
Inlet –1 ½”’ Sanitary
Outlet –1 ½”’ Sanitary
Model 104053 - L - L
Inlet –1’’ Sanitary
Outlet –1’’ Sanitary
Maximum Working Pressure
16 Bar *
*As the available air pressure in most mix rooms does not exceed 6 bar it is not practical to
charge the surge eliminator for use at this working pressure. (See ‘set up’ procedure). It is
therefore recommended that ‘Active Surge Eliminators’ are used for working pressure
above 12 bar fluid pressure.

Service Manual EN
77-3249 R2.6 Page 6 of 17
Model Selection - Section 1.4
Standard –Inlet Fitting Selection Table
SUFFIX
PART No
DESCRIPTION
REMARKS
R
192722
FITTING - M28 x 3/4" SANITARY
S
192723
FITTING - M28 x 1" SANITARY
STANDARD
T
192724
FITTING - M28 x 3/4" NPT (FEMALE)
STANDARD
U
192725
FITTING - M28 x 3/4" BSPT (FEMALE)
STANDARD
V
192726
FITTING - M28 x 28MM COMPRESSION COUPLING
W
192727
FITTING - M28 x 3/4" BSP (H)
Example: Inlet fitting 1” Sanitary: - Part Number 104052 - S

Service Manual EN
77-3249 R2.6 Page 7 of 17
Model Selection - Section 1.5
Standard –Inlet Fitting Selection Table
SUFFIX
PART No
DESCRIPTION
REMARKS
R
192722
FITTING - M28 x 3/4" SANITARY
S
192723
FITTING - M28 x 1" SANITARY
STANDARD
T
192724
FITTING - M28 x 3/4" NPT (FEMALE)
STANDARD
U
192725
FITTING - M28 x 3/4" BSPT (FEMALE)
STANDARD
V
192726
FITTING - M28 x 28MM COMPRESSION COUPLING
W
192727
FITTING - M28 x 3/4" BSP (H)
Example: Inlet fitting M28 x 3/4” BSPT (female): - Part No. 104196 - U
3/8” BSP Port
In one location only

Service Manual EN
77-3249 R2.6 Page 8 of 17
Model Selection - Section 1.6
Flushable - Inlet / outlet Fitting Selection Table
SUFFIX
PART No
DESCRIPTION
REMARKS
A
192553
FITTING - M45 x SLIP FLANGE ASSEMBLY
DN 50 BS4504 PN16
B
192554
FITTING - M45 x 2" SANITARY
STANDARD
C
192555
FITTING - M45 x 1 1/2" SANITARY
STANDARD
D
192556
FITTING - M45 x 1 1/2" NPT (FEMALE)
E
192557
FITTING - M45 x 1 1/2" BSPT (FEMALE)
F
192558
FITTING - M45 x 42 MM COMPRESSION COUPLING
DIN 2353
G
192559
FITTING - M45 x 1 1/4" BSP (H)
H
192560
FITTING - M45 x 1 1/2" BSP (H)
L
192564
FITTING - M45 x 1" SANITARY
STANDARD
Example: Inlet / Outlet fitting 2” Sanitary: - Part Number 104053 –B - B
INLET
OUTLET

Service Manual EN
77-3249 R2.6 Page 9 of 17
Installation –Section 2.1
104052 - 4no.holes M8 x 13
104196 - 3no. holes M8 x
13 & 1no. 3/8” port.
Model shown 104053 - B - B
(Inlet and Outlet –2” Sanitary)
Model shown 104052 –S –S (Inlet - 1” Sanitary Fitting)
Please note: 104196 is dimensionally the same as 104052,
with the addition of a 3/8” port as noted below.

Service Manual EN
77-3249 R2.6 Page 10 of 17
Installation –Section 2.2
General
The surge eliminator is pressure tested with demineralised water; the fluid
chamber should be flushed with suitable material prior to use.
If any circulating system pressure testing is carried out with the surge eliminator in
position then the fluid pressure should not exceed 24 Bar, the upper chamber
should not be charged with air.
Circulating system flushing can be carried out with the surge eliminator in position;
however, the upper chamber should not be charged with compressed air.
Following pressure testing and flushing procedures, the fluid diaphragm may need
replacing prior to use in production if the flushed system held contaminates that
could impregnate and damage the diaphragm.
Ensure that the unit is correctly grounded to earth to prevent any ‘static’ build up
Mounting
To achieve the best performance from the surge elimination unit the ideal location
is direct mounting on the paint pump outlet connection
A suitable bracket should be used to support the surge eliminator in the event that
the paint pump or connecting pipework is removed for maintenance operations.
Setting
1. Ensure that there is no fluid pressure in the lower chamber.
2. Supply compressed air at ½ the desired fluid pressure + 5% through the
¼ BSP ball valve in the upper chamber.
E.g. Desired fluid 10 bar therefore, 5 bar x 1.05 = 5.25 bar.
(A suitable compressed air supply with an accurate pressure gauge should be
used for this operation)
3. Close the ¼ BSP ball valve and remove the compressed air supply
4. Introduce fluid at the required pressure to the lower chamber (This reduces the
air volume by half and increases the air pressure by a factor of two).