Carlisle Ransburg A12895 Series User manual

EN
SERVICE MANUAL
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Model: A12895-XX (Silver Shaft Style)
Robust High Speed Turbine Inspection
and Rebuild Procedure

MANUAL CHANGES EN
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NOTE: This manual has been changed from revision SI-12-02-R5 to revision
SI-12-02-R6. Reasons for this change are noted under “Manual
Change Summary” inside the back cover of this manual.

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CONTENTS
EN
CONTENTS
SAFETY: 4-8
Safety Precautions .................................................................................................................................................... 4
Hazards / Safegaurds ................................................................................................................................................ 5
INTRODUCTION: 9-10
Equipment and Materials Required ........................................................................................................................... 9
Important Numbers .................................................................................................................................................. 10
MAINTENANCE: 11-21
Tear Down Procedures and Visual Inspection of Parts .............................................................................................11
Optional Alignment Tool Method............................................................................................................................... 23
PARTS IDENTIFICATION: 24-26
Spindle Replacement Parts ..................................................................................................................................... 24
A12908 O-Ring Kit ................................................................................................................................................... 24
Service Kits .............................................................................................................................................................. 25
Tool Options ............................................................................................................................................................. 26
MANUAL CHANGE SUMMARY: 27
Manual Changes ..................................................................................................................................................... 27

SAFETY EN
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CAUTION
!
WARNING
!
NOTE
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any electrostatic
coating system , read and understand all of the technical
and safety literature for your products. This manual contains
information that is important for you to know and understand.
This information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
While this manual lists standard specications and service
procedures, some minor deviations may be found between
this literature and your equipment. Di󰀨erences in local codes
and plant requirements, material delivery requirements, etc.,
make such variations inevitable. Compare this manual with
your system installation drawings and associated equipment
manuals to reconcile such di󰀨erences.
WARNING
!
WARNING
!
The user MUST read and be familiar with the
Safety Section in this manual and the safety literature
therein identied.
This equipment is intended to be used by
trained personnel ONLY.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should
be taken to ensure that the WARNINGS and safety
requirements for operating and servicing the
equipment are followed. The user should be aware
of and adhere to ALL local building and re codes
and ordinances as well as NFPA 33 AND EN 16985
SAFETY STANDARDS, LATEST EDITION, or
applicable country safety standards, prior to installing,
operating, and/or servicing this equipment.
The hazards shown on the following pages may
occur during the normal use of this equipment.
SAFETY
Repairs may only be performed by personnel authorized by
Carlisle Fluid Technologies.
Careful study and continued use of this manual will provide a
better understanding of the equipment and process, resulting
in more e󰀩cient operation, longer trouble-free service and
faster, easier troubleshooting. If you do not have the manuals
and safety literature for your equipment, contact your local
Carlisle Fluid Technologies representative or Carlisle Fluid
Technologies technical support.

SAFETY
EN
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AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate operation
and maintenance procedures will
cause a re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation. Frequent Power
Supply or Controller shutdown
indicates a problem in the system
requiring correction.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned o󰀨
prior to cleaning, ushing, or maintenance.
Spray booth ventilation must be kept at the rates required
by NFPA 33, EN 16985, country, and local codes. In
addition, ventilation must be maintained during cleaning
operations using ammable or combustible solvents.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm) for
every 10KV of output voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only as
instructed.
Non-factory replacement parts or unauthorized
equipment modications may cause re or injury.
If used, the key switch bypass is intended for use only
during setup operations. Production should never be
done with safety interlocks disabled.
The paint process and equipment should be set up and
operated in accordance with NFPA 33, NEC, OSHA,
local, country, and European Health and Safety Norms.