Carlisle BINKS IEC 71 User manual

EN
Service Manual
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
QS AGITATOR ASSEMBLIES
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3318 R1.1 www.carlisleft.com

EN
II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)
II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)
II 2G c IIC T4/6 (Air Motor), II 2G c IIC T4 X (Gearbox)
II 2G ck IIB T4 (Variator)
Notified body details and role:
Element Materials Technology (0891)
EU Type examination and issuing Certificate
EU Declaration of Conformity
This Declaration of conformity / incorporation is issued under the sole responsibility of the
manufacturer:
Product Description / Object of Declaration:
Agitator QS-XXXXXXXXXX
Except QS-ESXXXXXXB, QS-ESXXXXXXF
This Product is designed for use with:
Solvent and Water based materials
Suitable for use in hazardous area:
EMT18ATEX0010X
This Declaration of conformity / incorporation
is issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Protection Level:
Bournemouth,BH11 9LH,UK
Providing all conditions of safe use / installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
Zone 0 / Zone 1
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-
Basic methods and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -
protection by methods "c", "b" and "k".
Signed for and on behalf of Carlisle Fluid
Technologies UK Ltd:
D Smith
Director of Sales (EMEA)
1/2/18
77-3318 R1.1 2/24 www.carlisleft.com

EN
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Read the following warnings before using this equipment.
WARNING
WARNING
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or elecrtic shock and other serious injury.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
NOTE
CAUTION
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
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EN
FUNCTIONAL DESCRIPTION
The agitator can be mounted to a tank or lid and has various shaft and impeller configurations to suit
most applications.
The shaft can be shortened to suit the tank size.
Mixing is achieved radially and axially.
Suitable for use in hazardous area:
Zone 0 for shaft / impeller and Zone 1 for drive / support (excluding NEMA versions), and can be
directly coupled to electric or pneumatic drive units as specified.
The Binks agitator is intended for agitating paints and similar finishing materials upto 1000 Centipoise
viscosity.
For best results it is recommended that the agitator assembly is mounted offset from the centre of the
tank, see QS-5016S service manual for further details.
For materials >500 Centipoise, it is recommended to use two impeller configurations.
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EN
S
E
P
QS - E S 110 TP 30 D
Ø [cm]
P
TP
QP
A
B
C
D
E
F
K
L
IEC 71 PNEUMATIC DRIVE AGITATOR - LONG LIFE
4 X PADDLE
NOT ALL COMBINATIONS ARE AVAILABLE.
NEMA 56C GEARBOX & AGITATOR ONLY
IEC 71 ELECTRIC VARIATOR DRIVE AGITATOR
NEMA 56C ELECTRIC VARIATOR DRIVE AGITATOR
IEC 71 PNEUMATIC DRIVE AGITATOR - STANDARD
IEC 71 ELECTRIC FIXED SPEED AGITATOR
IEC 71 ELECTRIC INVERTER DRIVE AGITATOR
40
20
NOTE
THESE AGITATORS ARE DESIGNED TO ROTATE IN A CLOCKWISE DIRECTION WHEN LOOKING FROM
THE DRIVE END TO THE SHAFT / IMPELLER/S.
ELECTRIC
125
90
1 X PADDLE
IMPELLER TYPE
DRIVE COMBINATIONS
IEC 71 GEARBOX & AGITATOR ONLY
PART NUMBER PREFIX
115
120
100
105
110
IMPELLER
85
STAINLESS STEEL
12
30
SHAFT LENGTH [cm]
80
75
PART NUMBER SELECTION GUIDE
MATERIALS OF CONSTRUCTION
IMPELLER ASSEMBLY
130
2 X PADDLE
DRIVE TYPE
95
PNEUMATIC
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EN
EPL Gb
EPL Ga
= 0.125 x D
= 0.125 x 600
= 75
IEC 71 MODELS ONLY
TANK LID OFFSET CALCULATION - AGITATOR POSITIONING
NOTE
FOR A MORE DETAILED EXPLANATION, SEE QS-5016S AGITATOR SERVICE MANUAL.
EQUIPMENT PROTECTION LEVELS
ZONE 1
ZONE 0
SHAFT LENGTH [cm]
E.G., 75cm
Calculation example:
Tank ØD
= Ø600
Offset
Offset
Offset
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EN
IEC COUPLING KIT
IEC 71 GEARBOX KIT
IEC 71 GASKET KIT
MAX. WEIGHT OF UNIT
0 RPM
SPARES
GEARBOX RATIO
SEE PAGE 19 ONWARDS
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
11.8 Kg [26 lbs]
MAX. POWER
DIMENSIONS
GEARBOX & AGITATOR ONLY - IEC 71 'D' B5
PART NUMBER - QS-ESXXXXXXA
SEE QS-5016S SERVICE MANUAL
SPECIFICATION
QSK-033
QSK-032
QSK-031
QSK-030
GEARBOX OIL KIT
11.55:1
216 RPM
25.6 Nm [226.6 lb-in]
0.37 kW [0.5 hp]
MAXIMUM SPEED
MINIMUM SPEED
MAX. OUTPUT TORQUE
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EN
PART NUMBER - QS-ESXXXXXXB
11.6 Kg [25.6 lbs]
11.55:1
216 RPM
25.6 Nm [226.6 lb-in]
SEE QS-5016S SERVICE MANUAL
NOTE
THIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
NEMA 56C GEARBOX KIT
NEMA COUPLING KIT
MINIMUM SPEED
0 RPM
DIMENSIONS
MAX. POWER
QSK-042
QSK-041
QSK-031
QSK-040
GEARBOX OIL KIT
NEMA 56C GASKET KIT
SEE PAGE 19 ONWARDS
SPECIFICATION
SPARES
GEARBOX & AGITATOR ONLY - NEMA 56C
MAX. WEIGHT OF UNIT
GEARBOX RATIO
MAXIMUM SPEED
MAX. OUTPUT TORQUE
0.37 kW [0.5 hp]
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
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EN
ELECTRIC FIXED SPEED AGITATOR - IEC71 'D' B5
PART NUMBER - QS-ESXXXXXXC
SEE PAGE 19 ONWARDS
QSK-090
MOTOR & GEARBOX KIT
QSK-031
GEARBOX OIL KIT
DIMENSIONS
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
SPECIFICATION
PROTECTION LEVEL
GEARBOX RATIO
7.23:1
MAX. WEIGHT OF UNIT
31 Kg [68.3 lbs]
SPARES
MAX. OUTPUT TORQUE
II 2G Ex db eb IIC T4 Gb
0.37 kW [0.5 hp]
MAX. POWER
18.8 Nm [166.4 lb-in]
FIXED SPEED
194 RPM @ 50 Hz
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EN
PROTECTION LEVEL
II 2G Ex db/eb IIC T4 Gb
31 Kg [68.3 lbs]
0.37 kW [0.5 hp]
29.4 Nm [226.6 lb-in]
190 RPM @ 80 Hz
11.55:1
PART NUMBER - QS-ESXXXXXXD
GEARBOX RATIO
20-80 Hz
MAX. WEIGHT OF UNIT
47 RPM @ 20 Hz
INVERTER OUTPUT
QSK-050
QSK-031
SEE QS-5016S SERVICE MANUAL
GEARBOX OIL KIT
MOTOR & GEARBOX KIT
MAX. POWER
MAX. OUTPUT TORQUE
MINIMUM SPEED
MAXIMUM SPEED
ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5
SPECIFICATION
FOR DETAILS OF DRIVE UNIT,
SEE PAGE 19 ONWARDS
SPARES
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
DIMENSIONS
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EN
PART NUMBER - QS-ESXXXXXXE
DIMENSIONS
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
ELECTRIC VARIATOR DRIVE AGITATOR - IEC 71 'D' B5
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF VARIATOR,
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EN
PROTECTION LEVEL
II 2G Ex db/de IIC T4 Gb
PART NUMBER - QS-ESXXXXXXE
GEARBOX OIL VOLUME
VARIATOR TRACTION LUBRICANT
GEARBOX OIL
40 RPM @ 50Hz
0.37 kW [0.5 hp]
MAX. WEIGHT OF UNIT
GEARBOX RATIO
MAXIMUM SPEED
SPECIFICATION
GEARBOX OIL KIT
VARIATOR TRACTION LUBRICANT KIT
MOTOR, VARIATOR & GEARBOX KIT
SPARES
SEE PAGE 19 ONWARDS
QSK-031
QSK-061
QSK-060
41 Kg [90.4 lbs]
2.62:1
229 RPM @ 50Hz
18.4 Nm [162.9 lb-in]
ELECTRIC VARIATOR DRIVE AGITATOR - IEC 71 'D' B5
Synthetic ISO VG 220
Santotrac 50 Planetroll Oil
1.4 Litres
MINIMUM SPEED
MAX. OUTPUT TORQUE
MAX. POWER
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EN
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF VARIATOR,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE MANUFACTURER'S MANUAL
ELECTRIC VARIATOR DRIVE AGITATOR - NEMA 56C
PART NUMBER - QS-ESXXXXXXF
DIMENSIONS
NOTE
THIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
FOR DETAILS OF DRIVE UNIT,
77-3318 R1.1 13/24 www.carlisleft.com

EN
GEARBOX OIL
Synthetic ISO VG 220
SPARES
SEE PAGE 19 ONWARDS
VARIATOR TRACTION LUBRICANT
QSK-100
MOTOR, VARIATOR & GEARBOX KIT
Santotrac 50 Planetroll Oil
QSK-061
MAX. POWER
0.37 kW [0.5 hp]
MAX. OUTPUT TORQUE
18 Nm [159.3lb-in]
VARIATOR TRACTION LUBRICANT KIT
MINIMUM SPEED
12 RPM @ 60Hz
MAXIMUM SPEED
285 RPM @ 60Hz
GEARBOX RATIO
2.62:1
MAX. WEIGHT OF UNIT
41 Kg [90.4 lbs]
GEARBOX OIL VOLUME
1.4 Litres
QSK-031
GEARBOX OIL KIT
ELECTRIC VARIATOR DRIVE AGITATOR - NEMA56C
PART NUMBER - QS-ESXXXXXXF
SPECIFICATION
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EN
PART NUMBER - QS-PSXXXXXXK
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
SEE QS-5016S SERVICE MANUAL
FOR DETAILS OF AGITATOR,
SEE MANUFACTURER'S MANUAL
DIMENSIONS
FOR DETAILS OF GEARBOX,
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EN
PROTECTION LEVEL
II 2GD Exh IIC T4 Gc IIIC T135°C Dc
PART NUMBER - QS-PSXXXXXXK
IEC 71 GEARBOX KIT
IEC COUPLING KIT
IEC 71 GASKET KIT
R1/4" MUFFLER (S) KIT
R1/4" X G1/4" INLET RESTRICTOR (S) KIT
AIR CONSUMPTION
0 RPM
MAX. POWER
MAX. OUTPUT TORQUE
MINIMUM SPEED
MAXIMUM SPEED
GEARBOX RATIO
MAX. WEIGHT OF UNIT
GEARBOX OIL VOLUME
MAX. PRESSURE
0.37 kW [0.5 hp]
2.8 Nm [24.8 lb-in]
216 RPM
11.55:1
12.4 Kg [27.3 lbs]
1.4 Litres
6.2 bar [90 psig]
SPECIFICATION
660 l/min [23.3 CFM]
AIR MOTOR (S) KIT
GEARBOX OIL KIT
SPARES
SEE PAGE 19 ONWARDS
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
QSK-070
QSK-031
QSK-030
QSK-033
ADJUSTING VALVE & GAUGE KIT
QSK-072
QSK-071
QSK-033
QSK-073
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EN
PART NUMBER - QS-PSXXXXXXL
PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
SEE QS-5016S SERVICE MANUAL
FOR DETAILS OF AGITATOR,
SEE MANUFACTURER'S MANUAL
DIMENSIONS
FOR DETAILS OF GEARBOX,
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EN
1.4 Litres
PROTECTION LEVEL
II 2GD c T6 T85°C X
G3/8" INLET RESTRICTOR KIT
G3/8" X G1/4" AIR INLET KIT
PART NUMBER - QS-PSXXXXXXL
11.55:1
12.8 Kg [28.2 lbs]
SPECIFICATION
MAX. POWER
QSK-073
QSK-083
QSK-082
ADJUSTING VALVE & GAUGE KIT
GEARBOX RATIO
0 RPM
PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5
SPARES
AIR MOTOR KIT - LONG LIFE
GEARBOX OIL KIT
SEE PAGE 19 ONWARDS
MAX. OUTPUT TORQUE
MINIMUM SPEED
MAXIMUM SPEED
MAX. PRESSURE
0.41 kW [0.55 hp]
3.3 Nm [29.2 lb-in]
216 RPM
GEARBOX OIL VOLUME
MAX. WEIGHT OF UNIT
QSK-080
IEC 71 GEARBOX KIT
6.3 bar [91.4 psig]
793 l/min [28 CFM]
AIR CONSUMPTION
QSK-081
QSK-033
QSK-032
QSK-031
QSK-030
IEC COUPLING KIT
IEC 71 GASKET KIT
R3/8" MUFFLER KIT - LONG LIFE
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EN
NEMA COUPLING
QSK-032
PART NO.
DESCRIPTION
QSK-030
SPARE PARTS
QSK-031
DIPSTICK
OIL SUCTION GUN
IEC COUPLING
IEC71 GASKET
QSK-033
QSK-041
NEMA 56C GEARBOX
NEMA 56C GASKET
NEMA COUPLING
DIPSTICK
IEC COUPLING
IEC71 GASKET
IEC71 GEARBOX
QSK-040
GEARBOX OIL [ 1 LITRE ]
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EN
1/4" MUFFLER
QSK-071
QSK-061
QSK-070
SPARE PARTS - CONTINUED
PART NO.
DESCRIPTION
MOTOR AND GEARBOX
(FOR VARIATOR ONLY)
AIR MOTOR - STANDARD
1/4" INLET RESTRICTOR
QSK-042
QSK-050
QSK-060
MOTOR, VARIATOR AND GEARBOX
NEMA 56C GASKET
VARIATOR TRACTION LUBRICANT [1 LITRE]
R1/4" MUFFLER
(FITS AIR MOTOR - STANDARD)
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