Carlisle Binks DE-12 User manual

EN
IMPORTANT! DO NOT DESTROY
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
Service Manual
DE-12, DE-15 Pneumatic Drum Elevator
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
77-3313 R1.1 www.carlisleft.com

EN
This Declaration of conformity / incorporation
is issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Signed for and on behalf of Carlisle Fluid
Technologies UK Ltd:
D Smith
Director of Sales (EMEA)
Product Description / Object of Declaration:
Pneumatic Elevator 104112, 104153, 104154,
104155, DE-05, DE-10, DE-12, DE-15.
This Product is designed for use with:
Solvent and Water based materials
Suitable for use in hazardous area:
Zone 1 / Zone 2
Protection Level:
II 2 G X T4
Notified body details and role:
Element Materials Technology (0891)
Lodging of Technical file
EU Declaration of Conformity
This Declaration of conformity / incorporation is issued under the sole responsibility of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN ISO 4414:2010 Pneumatic Fluid Power - General Rules and safety requirements
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and
requirements
EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by
constructional safety "c"
Providing all conditions of safe use / installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
6/12/17
Bournemouth,BH11 9LH,UK
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EN
NOTE
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or elecrtic shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
CAUTION
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EN
D
DE-12=1250mm [49.2"]
Minimum air inlet pressure:
3 bar [44 psi]
Maximum operating speed:
Non Lubricated
Earth connection resistance:
<1Ω
Weight:
Temperature range:
0 - 40 °C [32 - 104 °F]
Noise Level @ 7 bar [100 psi]:
INTENDED USE
C
Optional
Maximum Load Distance:
1000mm [39.4"]
Up/Down controls:
Included
Pump controls:
Optional
Recommended air quality ISO 8573.1 Class
3.3.2 #:
Maximum air inlet pressure:
7 bar [100 psi]
Agitator controls:
A
Air inlet connection:
SPECIFICATION
Maximum Load:
30 Kg [66lb's]
Stroke
DE-15=1500mm [59"]
B
<70 dBA Leq
0.1m/s [4"/s]
G1/2'' BSPP Female
Oil: 0.1mg/m³
Water: -20ºC@7 bar [940 ppm]
Dirt: 5 µm
DE-15 = 71 Kg [156.5lb's]
DE-12 = 65 Kg [143lb's]
The pneumatic elevator is designed for raising and lowering a drum/tank cover which has equipment
mounted to it, such as a pump, agitator or suction tube, generally for use in the painting industry.
This allows the drum/tank to be changed in the raised position. It is for professional trained users
only.
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EN
2318mm [91.5"]
2818mm [111"]
1318mm [52"]
X
RH Controls shown
1608mm [63.5"]
1858mm [73.5"]
W
1068mm [42"]
DE-15
Z
2858mm [113"]
Dimension
Y
INSTALLATION
DE-12
Dimensions in mm [inches]
3358mm [132.5"]
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EN
ATEX SPECIAL CONDITIONS FOR SAFE USE
PRIOR TO USE
Attach the elevator base securely to a flat and level concrete floor, using 4 x M12 anchor bolts, each with an
applied tensile load of 6.1kN minimum.
For further fixing advice, please refer to the following documents:
BS 8539:2012 - Code of practice for the selection and installation of post-installed anchors in concrete and
masonry
BS EN 206:2013 - Concrete - specification, performance, production and conformity
EN 1992-4:2016 - Design of fastening for use in concrete
CEO Guidance Note - ETAs for anchors used in construction
WARNING
WARNING
Attach flexible hoses to all connections.
Connect a filtered and regulated air supply to the air connection.
Include a pressure relieving isolation valve.
Locate within 2m [80"].
Operate the elevator at a low pressure for the first time and adjust speed of operation as specified.
Ensure maximum load and position are not exceeded.
Ensure the drum can be located in the correct position consistently, preferably with a location fixture.
The drum/tank cover position should be set with the elevator fully down.
Set the positon on the Ø32 mounting bar so there is a small clearance with the top of the drum/tank.
The elevator must be earthed at all times.
A resistance <1Ω when measuring with an ohm-meter at the earth point
Earth connection, Binks Part No. DEK-22
Metallic parts maintain earth continuity by either direct contact, toothed washers or earth cables.
After maintenance, ensure continuity is present to earth of <1 Ohm
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EN
Up speed controller, check valve and pressure relief switch
6
ITEM
PNEUMATIC DIAGRAM
COMMENTS
DESCRIPTION
F
If fitted
If fitted
2
3
4
5
7
8
9
10
11
1
If fitted
If fitted
If fitted
Air supply
Manifold
Up/Down speed controller
E
CONTROL PANEL
Up pushbutton valve
To Pump
To Agitator
Pump on/off valve
Agitator on/off valve
Agitator interlock valve
Double acting cylinder
Down speed controller and check valve
Down pushbutton valve
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EN
Up/Down speed:
Up/Down position:
OPERATION AND ADJUSTMENT - (REFER TO DIAGRAM ON P7)
NOTE
The valve '7' prevents downwards movement, unless it receives a signal from valve '5', preventing the elevator
dropping even if the hoses are disconnected accidentally.
CAUTION
Agitator air control:
Pump air control:
Toggle the valve '11' in the up position to turn air onto the agitator, the down position turns the air off.
WARNING
Initial speed -
The starting speed of up/down can be adjusted using valve '3' (located on inlet manifold), to increase or decrease
the speed.
See speed recommendation P4.
The remaining stroke speed is set using:
Up stroke - valve '6'
Down stroke - valve '7'.
The unit should be in the fully down position when equipment mounted to it is in use.
To raise the elevator, press the top control panel pushbutton '4', the position can be stopped at any point.
To lower the elevator, press the bottom control panel pushbutton '5', the position can be stopped at any point.
The elevator should not be used as a permanent support.
Ensure personnel are clear of the elevator and operator has a clear view before operating.
Toggle the valve '10' in the up position to turn air onto the agitator, valve '9' will only allow air to flow if the
elevator is in the down position.
The down position turns the air off.
Valves '6' & '7' lock air pressure in the upper and lower sections of the cylinder.
Before undertaking any maintenance, drive the elevator down with pushbutton '5' and press pressure relief
switch on valve '6' until all air has been exhausted from the cylinder.
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EN
DE-12
DE-15
DEK-12
DEK-13
DEK-16
DEK-17
④
SPARE PARTS
Anti-rotation - Complete kit
DEK-04
Cylinder cap - Complete kit
3
4
⑤
ITEM
1
DEK-05
Seal and bearing kit
2
②
DESCRIPTION
PART NO.
DEK-03
Mounting bar kit
Piston rod - Complete kit
5
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EN
SPARE PARTS
ITEM
3
4
1
2
5
PART NO.
DEK-30
DEK-31
DEK-32
DEK-22
Mounting brackets
Agitator valve (pneumatic)
Agitator switch (electric)
Cover plates
Earth cable
DEK-33
DEK-34
DESCRIPTION
Valve & fittings (up/green)
Valve & fittings (down/red)
Valve & fittings (agitator or pump)
Cylinder speed controllers
Inlet manifold & speed controller
6
7
8
9
10
DEK-36
DEK-21
DEK-20
DEK-37
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EN
Isolate and exhaust air supply.
MAINTENANCE
Key - Maintenance symbols
=
Order for dis-assembly
(Reverse for assembly)
=
Grease
(AGMD-010)
=
refer to figure
=
Spanner or socket size
=
Torque
Prior to carrying out any maintenance;
ensure the elevator is in the down position and all air is exhausted from the cylinder, prior to the air supply being
isolated and pressure relieved.
Follow the procedure below.
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EN
Agitator switch setting
MAINTENANCE
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EN
Down stroke speed
incorrect/erratic
Excessive movement
of elevator/items
RECOMMENDED OPERATION
SYMPTOM
POSSIBLE CAUSE
REMEDY
12 Months
MAINTENANCE SCHEDULE
TYPICAL PERIOD
Monthly
Up stroke speed
incorrect/erratic
- Check for air leaks
- check all parts are fixed securely
- ensure smooth operation and adjust accordingly.
- Lubricate piston rod
- Lubricate anti-rotation rod
- Check for any excessive mechanical noise
- Inspect bearings and seals, replace as required
- Lubricate all bearings and seals
- Check tightness of mounting bar fasteners
- Check rods for scoring
a) Adjust to set initial speed
b) Adjust to set remaining stroke
a) Adjust to set initial speed
b) Adjust to set remaining stroke
a) Tighten all fastenings
b) Replace worn parts
b) Worn bearings and/or seals
a) Loose fastenings
b) Cylinder bottom speed controller
incorrectly set
a) Inlet manifold speed controller incorrectly
set
b) Cylinder top speed controller incorrectly
set
a) Inlet manifold speed controller incorrectly
set
FAULT FINDING
6 Months
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EN
ITEM
PART NO.
DESCRIPTION
Bracket & fittings
ACCESSORIES
DEK-42
Coil hose
1
2
DEK-44
DE-12
DE-15
DEK-43
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EN
R1.0
R1.1
CHANGE NO.
DATE
DESCRIPTION
REV
INTRODUCED
04/04/2018
M14901
FOR SERIAL NUMBER >81286
28/05/2019
M15249
NOTES
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EN
Japan
Tel: [phone]
Fax: [phone]
Australia
Tel: [phone]
Fax: [phone]
WARRANTY POLICY
For the latest information about our products, visit www.carlisleft.com
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited
warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance
provided, may invalidate any warranty.
For specific warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative finishing technologies.Carlisle Fluid
Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
© 2019 Carlisle Fluid Technologies,Inc.
All rights reserved.
For technical assistance or to locate an authorised distributor, contact one of our international sales and customer
support locations below.
Region
Industrial / Automotive
Automotive Refinishing
Tel: [phone]
Fax: [phone]
China
Tel: [phone]
Fax: [phone]
Americas
Tel: [phone]
Fax: [phone]
Tel: [phone]
Fax: [phone]
Europe, Africa,
Middle East,
India
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