Carlisle TRISK DEVILBISS TRU-CURE IR6LT Series User manual

TC-IR6LT-01
(904112 FOR USA)
TRU-CURE IR6LT
(NORTH AMERICA)
TC-IR6LT-02 TRU-CURE IR6LT
(UNITED KINGDOM)
TC-IR6LT-03 TRU-CURE IR6LT
(EUROPE)
ORIGINAL LANGUAGE
For other languages of this service manual as well as additional
product information, please scan the QR code above.
TRU-CURE IR6LT
SB-81-016-R1 (11/2023) 1 / 12 www.carlisleft.com
EN
SERVICE MANUAL

EC Declaration of conformity
According to testing institutes and according to the machine directive the Trisk Devilbiss products in this manual are not dened as
machines, wherefore the machine directive reference cannot be included in this declaration.
In accordance with EN 17050-1:2010
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR6LT
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatiblity
Vänersborg, Sweden, March 2023
Linus Ekfeldt
Product Company Director IRT
EN
SB-81-016-R1 (11/2023)2 / 12www.carlisleft.com

Declaration of conformity UKCA
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR6LT
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
Electrical Equipment (Safety) Regulations 2016
Electro-magnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
Vänersborg, Sweden, March 2023
Linus Ekfeldt
Procuct Company Director IRT
EN
SB-81-016-R1 (11/2023) 3 / 12 www.carlisleft.com

LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
EN
SB-81-016-R1 (11/2023)4 / 12www.carlisleft.com

TRU CURE IR6LT – GENERAL INFORMATION
FIELD OF APPLICATION
The Trisk Devilbiss IR6LT are designed to provide an
accelerated and even cure of most automotive renishing
materials. Typically drying of putty, ller, base and top coats,
both water-based and solvent-based products. Its site of use is
the preparation area and nishing area. Within the automotive
industry and vehicle repair sectors, it is used to dry small areas
and cure materials before polishing .
PRODUCT DESCRIPTION
The easily maneuverable Trisk Devilbiss IR6LT are equipped
with both dual and single lamp cassettes for easy adjustment
and exibility around curved parts without sacrice to heat
distribution. The design, combined with a gas spring, makes
cassette adjustment simple. The IR lamps and reectors are
protected against mechanical damage with a mesh. The
control unit enables ash o (50% power) and full bake
(100% power). The time can be set individually for each mode
(0-30 min). Additionally, the IR6LT unit is equipped with a
contactless temperature control where the temperature can be
set between 20°C and 99°C.
PARTICULAR ADVANTAGES
Unique reector design
The Trisk Devilbiss IR6LT features a unique dimpled sheet
reector that generates extremely even curing intensity and
temperature over entire surfaces. This ensures the fastest
possible curing time, while minimizing risk of over-curing or
burning sections of your coating.
Good maneuverability
The Trisk Devilbiss IR6LT are sized to cure higher surfaces such
as hood and roof. Lockable gas piston makes it very easy to set
point of parallel arm. IR6LT has a laser guided pyrometer
displaying surface temperature readout which make it even
easier to properly position the lamps.
TECHNICAL DATA
Electrical diagram, see page 9.
Rated Voltage
380 V - 420 V
50/60Hz
3 Phase
220 V - 240 V
50/60Hz
Single Phase
Rated power 6 emitters
Full power 6200W
6 emitters
Full power 6200W
Heating elements
6 quartz
Tungsten lament
Infrared emitters
6 quartz
Tungsten lament
Infrared emitters
Fuse* 16 A 30 A
Noice level Less than 70 dB
(A)
Less than 70 dB
(A)
Max ambient temperature
during operation 40oC 40oC
Max ambient temperature
during storage and
transportation
70oC 70oC
* The dryer must be supplied by recommended fuse.
INSTRUCTION TO THE OWNER
The owner of the mobile dryer must produce clear operating
instructions, adapted to local site conditions and applicable
national / regional requirements, and make these available to
all users.
Mobile dryer users must adhere to these operating instructions.
The mobile dryer user must always ensure that sucient
technical ventilation is complied in accordance with the
applicable national / regional requirements.
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the
appliance.
Dispose of spent items at the nearest environmental protection
facility for recycling.
FIRE AND EXPLOSION
Do not use in an area until it is checked and cleared
of combustible and/or ammable materials.
Do not use in an area where the air may contain
ammable dust, gas, or liquid vapors.
Never direct the heating equipment towards any
pressurized vessel.
Never direct the heating equipment towards
combustible or ammable materials.
If you have a distance less than 60 cm/2 feet to the
object the temperature might raise quickly and the
risk for re increases.
ELECTRICAL EQUIPMENT
The mobile dryer is operated by highly dangerous
electrical voltage.
ACCESSING ELECTRICAL EQUIPMENT
Before accessing live parts, remove the main
connector from the wall socket. Only professional
electricians may have direct access into the electrical
equipment.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
WARNING!
Intensive heat radiation. Hands, face and other parts
of the body should be exposed as little as possible to
the heat radiation.
!
WARNINGS
EN
SB-81-016-R1 (11/2023) 5 / 12 www.carlisleft.com

TRU CURE IR6LT – OPERATING INSTRUCTIONS
FLASH OFF TIMER
FLASH OFF SETTINGS
FULL BAKE TIMER
FULL BAKE SETTINGS
ON/OFF BUTTON
White RAL 9016
White RAL 7016
Yellow RAL 1021
Yellow RAL 2004
Transparent
OVERLAY Trisk IR with pyrometer
2022-06-03
A3
MAIN SWITCH – LOCATED ON THE
RIGHT HAND SIDE
INDICATOR LAMP TEMP/TIME
TOGGLE BUTTON TEMP/TIME/CASETTE
IR6LT –
WITH TEMPERATURE CONTROL
The mobile dryer is equipped with an automatic
temperature control. This enables optimum drying/
curing results within the shortest possible time.
The temperature control (pyrometer) measures the
temperature contactless by optics. The laser pointer
indicates where the temperature is measured in the
material cured.
The mobile dryer is also equipped with two power levels,
ash o (50% power) and full bake (100% power) whith
individually timers.
START-UP
Turn the main switch on. This will initiate the electronics.
Four dots will sequentially blink to indicate the start-up. Next
the top display will show 1P (1-phase) OR 3P (3-phase). The
lower display shows the supply frequency 50 or 60 Hz.
When the start-up sequence is over, the displays show
the last used curing values. The upper window shows
ash o set time in minutes and the lower window
shows the maximum temperatur allowed or full bake set
time in minutes. Use the toggle button to alter the lower
window beetween maximum temperature or minutes
settings for the fullbake. Use alse the toggle button to
alter the use of one or two cassettes.
SETTINGS
Use the + and - buttons below the displays to change
the settings. Use the toggle button to change between
maximum temperatur setting and minutes for full bake
setting. Pressing the buttons continously will rapidly
increase the setting. Each timer can be set between
0 and 30 min and the temperature between 20°C and
99°C. The settings will remain even after power-o and
serve as default for the next curing operation.
CURING
Start the laser by pressing the On/O button once.
Adjust the cassette so the laser point is visibale on the
surface to be cured and temperatur measured. Start the
curing by pressing the On/O button a second time.
The active timer will ash and the heater will switch o
automatically when the set times have elapsed. After
idling for 30 minutes, the unit enters stand-by mode
when a dot in each display ashes. Pressing any button
will activate the unit again.
Minimum curing distance is 50 cm and optimal curing
distance is 60 cm.
The pyrometer measure the temperature at a
diametar of 10cm around the laserdot.
Make sure that you don’t measure the temperature on
glass, tyres or outside the object (10 cm diameter
around the laser dot). Otherwise, the result between
the programmed temperature values and actual
values may differ. This may lead to unsatisfactory
results.
The FLASH OFF timer controls the duration of the half
power output of the emitters. The FULL BAKE timer
controls the duration of the full power output of the
emitters. If both FLASH OFF and FULL BAKE timers
are used, the FLASH OFF timer will count down first
and upon switching off it will engage the FULL BAKE
timer automatically.
Alterning between temperature and timer in the lower
window is possible even during curing.
To stop the unit before the time is out, press the
On/Off button.
If the temperature inside the control unit rises over
65°C (149°F), the unit switches off. The upper display
will show Ot (over temperature) and the lower the
actual temperature. Automatic reset when the
temperature falls below 55°C (131°F) and the unit is
ready for operation again.
NOTES
EN
SB-81-016-R1 (11/2023)6 / 12www.carlisleft.com

MAINTENANCE
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Solvent popping
Unit too close to panel
Insufficient flash off time
Paint system has fast thinner
Move unit further away
Increase flash off time
Use a standard or slow thinner
Undercure or softness of
the paint film
Unit too far away
Insufficient bake time
Excessive film weight
Move unit closer
Increase full bake time
Apply lighter coats
Softness on the edge of
repair Repair too large for I.R. unit Split area into two, move unit for 2nd application. If flash off is used, it will not be necessary on 2nd application.
Difficulty in polishing out
dirt nibs
Too long on bake cycle
Unit too close to panel
Reduce cure time
Move unit further away
TROUBLESHOOTING
LAMP REPLACEMENT
Only use original Trisk Devilbiss lamps with the correct
power rating.
NOTE
1. Disconnect power supply.
2. Remove the mesh.
3. Remove the old lamp.
4. Install new lamp in reverse order.
Do not touch the new lamp with your fingers. Remove the
protective paper on the lamp after you have installed it.
!
CAUTION
EN
SB-81-016-R1 (11/2023) 7 / 12 www.carlisleft.com

SPARE PARTS
PICTURE PART NO. DESCRIPTION
410-1000
991000 for USA 1 KW IR QUARTS LAMP
410-1001
991001 for USA REFLECTOR
410-1002
991002 for USA PROTECTIVE MESH
410-1003
991003 for USA 1 KW CASSETTE COMPLETE
410-1030
991030 for USA
2 KW CASSETTE COMPLETE IR6L 3 PHASE
(NO TEMPERATURE SENSOR) (EU+UK)
410-1032
991032 for USA
2 KW CASSETTE COMPLETE IR6L SINGLE PHASE
(NO TEMPERATURE SENSOR) (NA)
410-1031
991031 for USA
2 KW CASSETTE COMPLETE IR6LT 3 PHASE (EU+UK)
(WITH TEMPERATURE SENSOR AND LASER POINTER)
410-1033
991033 for USA
2 KW CASSETTE COMPLETE IR6LT SINGLE PHASE (NA)
(WITH TEMPERATURE SENSOR AND LASER POINTER)
410-1034
991034 for USA CONTROL UNIT COMPLETE IR6LT (EU+UK)
410-1035
991035 for USA CONTROL UNIT COMPLETE IR6LT (NA)
410-1036
991036 for USA GAS STRUT 1500 N
410-1013
991013 for USA CASTOR
410-1043
991043 for USA BRAKE FOR CASTOR (2 PCS)
410-1037
991037 for USA CORD SET 5 M 3 PHASE (EU+UK)
410-1038
991038 for USA CORD SET 5 M SINGLE PHASE (NA)
410-1039
991039 for USA POWER CABLE 0.5 M – CASSETTE TO CASSETTE (EU+UK)
410-1040
991040 for USA POWER CABLE 0.5 M – CASSETTE TO CASSETTE (NA)
410-1041
991041 for USA
POWER CABLE 2.5 M – CONTROL UNIT TO CASSETTE
(EU+UK)
410-1042
991042 for USA POWER CABLE 2.5 M – CONTROL UNIT TO CASSETTE (NA)
410-1023
991023 for USA
CONTROL CABLE TEMP/LASER 2.5 M – CONTROL UNIT TO
CASSETTE
EN
SB-81-016-R1 (11/2023)8 / 12www.carlisleft.com

ELECTRICAL DIAGRAM
Edited by Source
2021-11-15
50016_Triskelion
MATTI.RISSANEN
Date
Date Circuit Diagram Trisk IR6LT 1~ 230Vac
1
413653
Modification
0 76
Checked
8 93 4
2023-10-26 Hedson Technologies AB
413653
2
Name
5
Drawing No:
6
Page:
Date(y/m/d)
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO HEDSON TECHNOLOGIES AB
AND IS NOT TO BE REPRODUSED, COMMUNICATED TO A THIRD PERSON, OR USED
WITHOUT THE EXPRESSWRITTEN PERMISSION OF HEDSON TECHNOLOGIES AB.
230V 1~
SSR
PyrometerLaserpointer
SSR
U1
1
+
2
-
3
+
4
J10:-
4
1 3 5
2 6
Q1
Main switch
2
+
1
J7:-
1
+
2
s
3
J4:-
1
+
2
J6:las
1
+
2
us
3
J5:gnd
YE SH
GN
BU
RD
A1
Control Unit
X1
PE N L
J9:5
J9:1J9:3
V1
L1 T1
A1+A2-
RD
BU
Pyrometer Board U2
GN BU RD YE
1kW
Lamp
1kW
Lamp
+12V
1
A_Out
2
GND
3
SDA
4
SCL
5
LASER
6
X4 1
2 3 4
X2 L
N PE
A2
2kW
Cassette
PE
1kW
Lamp
A3
1kW
Cassette
N
L
X3 L
N PE
V2
L1 T1
A1+A2-
1kW
Lamp
1kW
Lamp
X4 L
N PE PE
1kW
Lamp
A5
1kW
Cassette
N1
L1
X5 L
N PE
A4
2kW
Cassette
RD
BU
PE
PE PE
PE
PE
230V SINGLE PHASE
EN
SB-81-016-R1 (11/2023) 9 / 12 www.carlisleft.com

ELECTRICAL DIAGRAM
Edited by Source
2021-11-15
50016_Triskelion
MATTI.RISSANEN
Date
Date Circuit Diagram Trisk IR6LT 3~ 400Vac
1
413651
Modification
0 76
Checked
8 93 4
2023-10-26 Hedson Technologies AB
413651
2
Name
5
Drawing No:
4
Page:
Date(y/m/d)
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO HEDSON TECHNOLOGIES AB
AND IS NOT TO BE REPRODUSED, COMMUNICATED TO A THIRD PERSON, OR USED
WITHOUT THE EXPRESSWRITTEN PERMISSION OF HEDSON TECHNOLOGIES AB.
A1 A2 B1 B2
PE L1 L2 L3
A1 A2 B1 B2
PyrometerLaserpointer
U1
1
+
2
-
3
+
4
J10:-
V1
ZeroCross
SSR +
- - +
L1 L2
T1 T2
4
1 3 5
2 6
Q1
Main switch
J9:2
J9:5J9:7
J9:4
PE
V2
ZeroCross
SSR +
- - +
L1 L2
T1 T2
400Vac
4x1,5
PE
A4
2kW
Cassette
PE PE
A5
1kW
Cassette
L1 L2 L3
X4 1
2 3 PE
Pyrometer Board U2
GN BU RD YE
+12V
1
A_Out
2
GND
3
SDA
4
SCL
5
LASER
6
X6 1
2 3 4
X5 N
L PE
N
PE
A2
2kW
Cassette
PE PE
A3
1kW
Cassette
L2 L3
L PE
N
2 3 PE
X3 N
L1
X2 1
2
+
1
J7:-
1
+
2
s
3
J4:-
1
+
2
J6:las
1
+
2
us
3
J5:gnd
YE SH
GN
BU
RD
A1
Control Unit
X1
PE W V U
400V 3-PHASE
EN
SB-81-016-R1 (11/2023)10 / 12www.carlisleft.com

NOTES
EN
SB-81-016-R1 (11/2023) 11 / 12 www.carlisleft.com

EN
SB-81-016-R1 (11/2023)12 / 12www.carlisleft.com
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
BGK™, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg®
are all registered trademarks of Carlisle Fluid Technologies, LLC.
©2023 Carlisle Fluid Technologies, LLC.
All rights reserved.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Europe, Africa,
Middle East, India
Tel: [phone]
Fax: [phone]
China Tel: [phone]
Fax: [phone]
Japan Tel: [phone]
Fax: [phone]
Australia Tel: [phone]
Fax: [phone]
For the latest information about our products, visit www.carlisleft.com
16430 North Scottsdale Rd., Suite 450 Scottsdale, AZ 85254 USA