CarlStahl SVC-HE User manual

Carl Stahl Hebetechnik GmbH
Tobelstraße 2
73079 Süßen
Tel. hotline:
0800 –2442441-01
Fax hotline:
0800 –2442441-02
E-mail:
[email protected]m
Internet:
www.carlstahl-hebetechnik.de
Operating instructions
Sheet Metal Lifting Clamp Types
SVC-HE, SVC-LE, SVC-EE, HKC, HLC-HE,
DLC, SCC, and SUC
Original operating
instructions
EN

Contents
1. INTRODUCTION ....................................................................................................................................... 1
1.1 MANUFACTURER/SERVICE............................................................................................................................ 1
1.2 GENERAL TERMS AND CONDITIONS................................................................................................................. 1
1.3 EU DECLARATION OF CONFORMITY................................................................................................................. 2
2. PREPARATION OF INFORMATION ............................................................................................................ 3
2.1 SYMBOLS AND DESIGNATIONS ....................................................................................................................... 3
2.2 INSTRUCTIONS AND LISTS.............................................................................................................................. 4
3. SAFETY..................................................................................................................................................... 5
3.1 BASIC SAFETY INSTRUCTIONS......................................................................................................................... 5
3.2 PROPER USE .............................................................................................................................................. 7
3.3 IMPROPER USE ........................................................................................................................................... 7
4. TECHNICAL DATA ..................................................................................................................................... 9
4.1 SHEET METAL LIFTING CLAMP SVC-HE............................................................................................................ 9
4.2 SHEET METAL LIFTING CLAMP SVC-LE .......................................................................................................... 10
4.3 SHEET METAL LIFTING CLAMP SVC-EE .......................................................................................................... 11
4.4 SHEET METAL LIFTING CLAMP HKC............................................................................................................... 12
4.5 SHEET METAL LIFTING CLAMP HLC-HE ......................................................................................................... 13
4.6 SHEET METAL LIFTING CLAMP DLC ............................................................................................................... 14
4.7 SHEET METAL LIFTING CLAMP SCC ............................................................................................................... 15
4.8 SHEET METAL LIFTING CLAMP SUC............................................................................................................... 16
5. DELIVERY AND TRANSPORT ................................................................................................................... 17
5.1 SCOPE OF DELIVERY................................................................................................................................... 17
5.2 TRANSPORT ............................................................................................................................................. 17
5.3 STORAGE ................................................................................................................................................ 17
6. USE ........................................................................................................................................................ 18
6.1 INSPECTION BEFORE USE ............................................................................................................................ 18
6.2PREPARATION OF LOAD AND SHEET METAL LIFTING CLAMP ................................................................................ 18
6.3 ATTACHING THE SHEET METAL LIFTING CLAMP TO THE CRANE ............................................................................ 19
6.4 USING A SLING ......................................................................................................................................... 19
6.5 LIFTING,TRANSPORTING,AND LOWERING LOADS ............................................................................................ 19
7. SERVICING ............................................................................................................................................. 21
7.1 CLEANING ............................................................................................................................................... 21
7.2 INSPECTION DOCUMENT............................................................................................................................. 21
7.3 MAINTENANCE/INSPECTION PLAN................................................................................................................ 21
7.4 INSPECTION CRITERIA................................................................................................................................. 22
7.5 VISUAL INSPECTION AND FUNCTION CHECK .................................................................................................... 22
8. TAKING OUT OF SERVICE AND DISPOSAL ............................................................................................... 23
8.1 TAKING OUT OF SERVICE............................................................................................................................. 23
8.2 DISPOSAL................................................................................................................................................ 23

Introduction
- 1 - www.carlstahl-hebetechnik.de
1. Introduction
The sheet metal lifting clamps that are described in these operating instructions are load lifting
attachments for vertical and/or horizontal lifting.
Before you use the sheet metal lifting clamp for the first time, read the operating instructions in their
entirety. The operating instructions explain how to safely use, maintain, inspect, and dispose of the
sheet metal lifting clamp. These operating instructions are a component of the product and must be
available to all users. Keep the operating instructions in a safe place for re-use.
1.1 Manufacturer/Service
Carl Stahl Hebetechnik GmbH
Tobelstraße 2
73079 Süßen
Telephone hotline
0800 –2442441-01
Fax hotline
0800 –2442441-02
E-mail
[e-mail]
Internet
www.carlstahl-hebetechnik.de
INFO
We will be happy to answer any questions you may have about your product.
1.2 General terms and conditions
The general terms and conditions are available directly from the manufacturer or at:
www.carlstahl-hebetechnik.de/downloads/
i

Introduction
www.carlstahl-hebetechnik.de - 2 -
1.3 EU declaration of conformity
Content of the document:
For the product designated below
Name:
Sheet metal lifting clamp
Type:
SVC-HE, SVC-LE, SVC-EE, HKC, HLC-HE, SCC, SUC, DLC
we hereby declare that it corresponds to the basic requirements specified in the harmonization legislation
named below:
DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND THE COUNCIL of May 17, 2006 about
machines and the change of Directive 95/16/EC (new version) –for short: Machine directive
Specification of the applicable harmonized standards that apply or details of the specifications for which
conformity is declared:
Reference
Date of issue
Title
Harmonized standards for the machine directive:
EN ISO 12100
+ Correction 1
2010-11
2013-08
Safety of machines –General principles for
design –Risk assessment and risk reduction
Additional applicable technical specifications (not published in the EU official gazette):
DIN ISO/TR 14121-2
DIN SPEC 33885
2013-02
Safety of machinery - Risk assessment - Part 2:
Practical guidance and examples of methods
Authorized within the meaning of Annex II No. 1. A. No. 2, 2006/42/EC for the compilation of the technical
documents:
Company
Carl Stahl Hebetechnik GmbH
Address
Tobelstr. 2
D-73079 Süßen
Sole responsibility for issuing this declaration of conformity with regard to meeting the basic requirements and
the preparation of the technical documents is borne by the manufacturer (or installation company):
Company
Carl Stahl Hebetechnik GmbH
Address
Tobelstr. 2
D-73079 Süßen
Declared by:
Last name, first name
Schwenger, Wolfgang
Title
Managing director
This declaration certifies conformity with the named harmonization legislation, however it does not promise
properties.
Additional details:
This declaration applies to all copies that are manufactured according to the corresponding production
drawings, which are a component of the technical documents. The attached accompanying documentation that
supports the declaration of conformity contains additional details about adherence to above references.
The complete declaration of conformity is attached as a separate document.

Preparation of information
- 3 - www.carlstahl-hebetechnik.de
2. Preparation of information
These operating instructions contain symbols, designations, instructions, and lists as depicted in
Chapters 2.1 to 2.2.
2.1 Symbols and designations
Warnings
The warnings are classified and depicted as follows:
DANGER
A warning with the signal word “DANGER” indicates a hazard that can immediately and
certainly cause death or severe, lasting injuries.
WARNING
A warning with the signal word “WARNING” indicates a hazard that may cause severe
injuries or death.
CAUTION
A warning with the signal word “CAUTION” indicates a hazard that may cause minor to
moderate injuries.
ATTENTION
A warning with the signal word “ATTENTION” indicates a hazard that may cause property
damage.
In a warning, steps are marked with and structured chronologically.
Pictographs for specific hazards
Meaning:
Warning about suspended load.
Meaning:
Warning about danger of crushing.
Meaning:
Warning about hand injuries.
The pictographs are used in connection with the associated classification and the appropriate signal
word.

Preparation of information
www.carlstahl-hebetechnik.de - 4 -
Useful information and tips
INFO
This symbol identifies useful information and tips.
Disposal
NOTICE ABOUT DISPOSAL
of packaging materials and load lifting devices.
2.2 Instructions and lists
All instructions are structured in chronological order and numbered sequentially, e.g.:
1. Step 1
2. Step 2
The result of an action is marked with an arrow:
Result or device reaction
Instructions that do not have to be carried out in a particular sequence are marked as follows:
Step
Step
The result of an action is marked with an arrow:
Result or device reaction
Lists are marked with dashes:
-List
i

Safety
- 5 - www.carlstahl-hebetechnik.de
3. Safety
Before you use the sheet metal lifting clamp, carefully read the following safety instructions.
Chapters 3.1 to 3.3 list basic behavior rules that you must observe when handling the sheet metal
lifting clamp. You must absolutely follow the instructions that are marked with a symbol to
prevent danger to people. Warnings that belong to the individual instructions are always listed
before the step in question.
3.1 Basic safety instructions
The sheet metal lifting clamp has been constructed, tested, and left the company in a perfectly safe
condition. In order to maintain this state, you must follow the instructions in these operating
instructions.
Read these operating instructions in their entirety;
Heed the warnings and safety instructions;
Make sure that these operating instructions are always available where the sheet metal lifting
clamp will be used;
Make sure that only suitable specialized personnel performs work with and on the sheet metal
lifting clamp (see Tab. 1);
During use, comply with the locally-applicable requirements for occupational safety and the work
instructions of the operator;
Consider the circumstances on-site;
Observe the permissible angle of inclination (see Technical data in Chapter 4);
Observe the maximum load capacity (see Technical data in Chapter 4);
Consider the additional tare weight of the sheet metal lifting clamp:
Tare weight sheet metal lifting clamp + load weight = total weight Consider the weight of all
components with regard to the maximum load capacity!
Observe the permissible gripping range (see Technical data in Chapter 4);
Use the sheet metal lifting clamp only in connection with swivels on the crane hook;
Damage that compromises safety must be repaired by an expert company;
Perform all work with great care;
Wear your personal protective equipment;
Never linger under a suspended load;
Never open a sheet metal lifting clamp when it is under load;
Only use the sheet metal lifting clamp if the nameplate is easily legible;
When using the sheet metal lifting clamp in combination with a sling, heed the operating
instructions for the sling;

Safety
www.carlstahl-hebetechnik.de - 6 -
Use only suitable slings, take special care that the load capacity of the sling fulfills the
requirements;
Consider the additional tare weight of the sling:
Tare weight sheet metal lifting clamp + tare weight sling + load weight = total weight 
Consider the total weight of all components with regard to the maximum load capacity!
Classification of the qualification areas for load lifting devices
Area of activity
Qualification
Professional knowledge
Delivery and transport
Dealer, mover
-Proof of training in load securing
-Safe handling of load lifting devices
Storage
Storage
specialist
-Safe handling of load lifting devices
Start-up, maintenance,
and service
Specialized
personnel
-Expert: professional training and experience,
sufficient knowledge in the area of load lifting devices
-Safe handling of load lifting devices
-Product-specific knowledge
Use, simple visual
inspection
Specialized
personnel
-Safe handling of load lifting devices, professional
training and experience
Disposal
Specialized
personnel
-Knowledge of the regulations for proper disposal and
re-use
Tab. 1: Overview

Safety
- 7 - www.carlstahl-hebetechnik.de
3.2 Proper use
The following points comprise proper use:
-Vertical and/or horizontal lifting of dimensionally and inherently stable loads (see table, Chapter 4);
-Steel plates, steel structures, and standard profiles of steel are approved for use;
-Observe the permissible load capacity: Tare weight of the individual components + load weight;
-Temperature range from -15 °C to + 80 °C;
-Steel barrels may be transported with the sheet metal lifting clamp type DLC;
-Per lifting process, only one load object or load component may be lifted;
-The dimensions of the load may not follow below or exceed the gripping range of the sheet
metal lifting clamp (see table, Chapter 4);
-Use and storage only indoors;
-Even and symmetrical load distribution during vertical lifting and lowering of the load;
-Exact angle of inclination (clamp front and clamp side level) and the maximum permissible load
capacity for the sheet metal lifting clamp type (see table, Chapter 4);
In addition to the points listed here, additional details must be taken from the technical data and
observed (Chapter 4).
3.3 Improper use
The following points comprise improper use:
-Exceeding the maximum load capacity;
-Lifting several load objects or load components at once;
-Transport of pipes or similar components;
-The maximum permissible surface hardness of 30 HRC of the load is exceeded (see Chapter 4);
-Conveying people and animals;
-Transporting fluids, molten material, and hazardous materials;
-Asymmetrical loading;
-Tearing away stuck loads, diagonal pulling, and pulling of loads on the floor;
-Exceeding the maximum angles of inclination (see table, Chapter 4);
-Changes to the construction;
-If people linger under suspended load;
-In environments that are subject to explosion, or where there is exposure to salt, acid, toxic,
and/or alkaline substances;
-Use and storage outdoors;
-Lifting of dirty, corroded or oily loads;

Safety
www.carlstahl-hebetechnik.de - 8 -
Chapter 3.3 does not guarantee completeness. Anything that is not expressly permitted falls under
improper use.

Technical data
- 9 - www.carlstahl-hebetechnik.de
4. Technical data
4.1 Sheet metal lifting clamp SVC-HE
Name:
Sheet metal lifting clamp
Type:
SVC-HE
Model:
SVC-1HE, SVC-2HE, SVC-3HE, SVC-4HE, SVC-6HE,
General information
SVC-1HE
SVC-2HE
SVC-3HE
SVC-4HE
SVC-6HE
Load capacity
1000 kg
2000 kg
3000 kg
4000 kg
6000 kg
Minimum load
100 kg
200 kg
300 kg
400 kg
600 kg
Permissible gripping range
0 - 19 mm
0 - 25 mm
0 - 30 mm
0 - 35 mm
0 - 40 mm
Tare weight
3.0 kg
6.0 kg
10.5 kg
12.5 kg
20.5 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab. 2: Technical data sheet metal lifting clamp type SVC-HE

Technical data
www.carlstahl-hebetechnik.de - 10 -
4.2 Sheet metal lifting clamp SVC-LE
Name:
Sheet metal lifting clamp
Type:
SVC-LE
Model:
SVC-1LE, SVC-2LE, SVC-3LE, SVC-4LE, SVC-6LE,
General information
SVC-1LE
SVC-2LE
SVC-3LE
SVC-4LE
SVC-6LE
Load capacity
1000 kg
2000 kg
3000 kg
4000 kg
6000 kg
Minimum load
100 kg
200 kg
300 kg
400 kg
600 kg
Permissible gripping range
0 - 19 mm
0 - 25 mm
0 - 30 mm
0 - 35 mm
0 - 40 mm
Tare weight
3.0 kg
6.0 kg
10.5 kg
12.5 kg
23.9 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab.3: Technical data sheet metal lifting clamp type SVC-LE

Technical data
- 11 - www.carlstahl-hebetechnik.de
4.3 Sheet metal lifting clamp SVC-EE
Name:
Sheet metal lifting clamp
Type:
SVC-EE
Model:
SVC-0.5EE, SVC-1EE, SVC-1.5EE, SVC-2EE, SVC-3EE
General information
SVC-0.5EE
SVC-1EE
SVC-1.5EE
SVC-2EE
SVC-3EE
Load capacity
500 kg
1000 kg
1500 kg
2000 kg
3000 kg
Minimum load
50 kg
100 kg
150 kg
200 kg
300 kg
Permissible gripping range
0 - 16 mm
0 - 19 mm
0 - 25 mm
0 - 28 mm
0 - 32 mm
Tare weight
1.5 kg
2.1 kg
3.7 kg
5.5 kg
7.0 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 30° at 100% of load capacity
Tab. 4: Technical data sheet metal lifting clamp type SVC-EE

Technical data
www.carlstahl-hebetechnik.de - 12 -
4.4 Sheet metal lifting clamp HKC
Name:
Sheet metal lifting clamp
Type:
HKC
Model:
HKC-1E, HKC-2E
General information
HKC-1E
HKC-2E
Load capacity
1000 kg
2000 kg
Minimum load
100 kg
200 kg
Permissible gripping range
0 - 20 mm
0 - 25 mm
Tare weight
3.4 kg
6.2 kg
Maximum surface hardness of
load
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab.5: Technical data sheet metal lifting clamp type HKC

Technical data
- 13 - www.carlstahl-hebetechnik.de
4.5 Sheet metal lifting clamp HLC-HE
Name:
Sheet metal lifting clamp
Type:
HLC-HE
Model:
HLC-1HE, HLC-2HE, HLC-3HE, HLC-4HE, HLC-6HE
General information
HLC-1HE
HLC-2HE
HLC-3HE
HLC-4HE
HLC-6HE
Load capacity
1000 kg
2000 kg
3000 kg
4000 kg
6000 kg
Minimum load
100 kg
200 kg
300 kg
400 kg
600 kg
Permissible gripping range
0 - 25 mm
0 - 30 mm
0 - 35 mm
0 - 40 mm
0 - 45 mm
Tare weight
2.8 kg
4.5 kg
7.5 kg
12.0 kg
20.0 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab. 6: Technical data sheet metal lifting clamp type HLC-HE

Technical data
www.carlstahl-hebetechnik.de - 14 -
4.6 Sheet metal lifting clamp DLC
Name:
Sheet metal lifting clamp
Type:
DLC
Model:
DLC 500kg
General information
DLC 500kg
Load capacity
500 kg
Minimum load
50 kg
Permissible gripping range
0 - 15 mm
Tare weight
2 kg
Maximum surface hardness of
load
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab. 6: Technical data sheet metal lifting clamp type DLC

Technical data
- 15 - www.carlstahl-hebetechnik.de
4.7 Sheet metal lifting clamp SCC
Name:
Sheet metal lifting clamp
Type:
SCC
Model:
SCC-1/2, SCC-1W, SCC-6
General information
SCC-1/2
SCC-1W
SCC-6
Load capacity
500 kg
1000 kg
6000 kg
Permissible gripping range
0 - 28 mm
50 - 100 mm
0 - 75 mm
Tare weight
0.8 kg
6.0 kg
18.0 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 15° at 100% of load capacity
Tab. 7: Technical data sheet metal lifting clamp type SCC

Technical data
www.carlstahl-hebetechnik.de - 16 -
4.8 Sheet metal lifting clamp SUC
Name:
Sheet metal lifting clamp
Type:
SUC
Model:
SUC-0.5; SUC-1; SUC-1.6; SUC-3.2
General information
SUC-0.5
SUC-1
SUC-1.6
SUC-3.2
Load capacity
500 kg
1000 kg
1600 kg
3200 kg
Permissible gripping range
0 - 25 mm
0 - 30 mm
0 - 30 mm
0 - 40 mm
Tare weight
2.0 kg
2.8 kg
3.5 kg
5.1 kg
Maximum surface hardness of
load
30 HRC
30 HRC
30 HRC
30 HRC
Temperature range for storage
and use
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
-15 °C to
80 °C
Maximum permissible angle of inclination
Figure: Pulling direction
Permissible pulling directions on clamp front
level up to 30° at 100% of load capacity
Permissible pulling directions on clamp side
level up to 30° at 100% of load capacity
Tab. 8: Technical data sheet metal lifting clamp type SUC

Delivery and transport
- 17 - www.carlstahl-hebetechnik.de
5. Delivery and transport
5.1 Scope of delivery
Check the delivery to ensure it is complete.
Pieces
Item
1
Sheet metal lifting clamp(s)
1
Original operating instructions
1
Declaration of conformity
1
Inspection document
Tab. 9: Scope of delivery
If parts are missing or damaged, contact the manufacturer/dealer (Chapter 1.1).
5.2 Transport
The sheet metal lifting clamp is tested, checked and packed properly before delivery. Delivery is
made using a suitable transport system.
Always transport the sheet metal lifting clamp using a suitable transport system.
5.3 Storage
ATTENTION
Damage to device due to improper storage!
Improper storage can damage the sheet metal lifting clamp.
Store the sheet metal lifting clamp in a suitable storage system.
Store the sheet metal lifting clamp in a clean, dry place indoors.
Protect the sheet metal lifting clamp against:
-The effects of temperatures that fall below or exceed the permissible temperature
range (see Chapter 4),
-Humidity,
-Soiling,
-Damage,
-Corrosion.