Carmanah G Series User manual

G Series
TRAFFIC BEACON USER MANUAL
Carmanah Technologies Corp. | 250 Bay St, Victoria, BC, Canada | 1.250.380.0052 | [e-mail] | carmanah.com
For the SC315-G, R820-G, R829-G and R247-G flashing beacons
87667_MANUAL_TRA_G-Series_RevE

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 2
G SERIES USER MANUAL
TABLE OF CONTENTS
Table of Contents
Table of Contents .....................................................................................................................................................2
1.0 Warnings and Precautions ................................................................................................................................4
1.1 Warranty Disclaimer ...................................................................................................................................4
1.2 Standards ...................................................................................................................................................4
1.3 Safety and Usage Precautions ...................................................................................................................4
1.4System Components ..................................................................................................................................6
2.0 Introduction.........................................................................................................................................................7
2.1 About the G Series .....................................................................................................................................7
2.2 Ambient Brightness Sensor ........................................................................................................................9
2.3 Radio Communication ................................................................................................................................9
2.4 Label Explanation .......................................................................................................................................9
2.5 SC315-G: Pedestrian Crosswalk with RRFB Light Bars ......................................................................... 11
2.6 R820-G: Pedestrian Crosswalk with Circular Beacons ........................................................................... 13
2.7 R829-G: School Zone Flashing Beacon .................................................................................................. 14
2.8 R247-G: 24-Hour Flashing Beacon ......................................................................................................... 15
2.9 RRFB Light Bars: Overview..................................................................................................................... 16
2.10 Circular Beacons: Overview .................................................................................................................... 17
2.11 LED Enhanced Signs: Overview ............................................................................................................. 18
2.12 Alternating Three Beacon Setup ............................................................................................................. 19
2.13 Multiple Steady-On Loads ....................................................................................................................... 20
2.14 Third-Party Devices: Overview ................................................................................................................ 21
3.0 Solar Panel and Cabinet Installation ............................................................................................................. 22
3.1 Tools and Materials Required.................................................................................................................. 22
3.2 Pole Preparation ...................................................................................................................................... 22
3.3 Solar Panel Installation ............................................................................................................................ 22
3.4 Cabinet Installation .................................................................................................................................. 32
3.5 Overview of Cabinet Terminals ............................................................................................................... 34
3.6 Installation of Cabinet Terminals ............................................................................................................. 38
4.0 Fixture and Pushbutton Installation .............................................................................................................. 41
4.1 RRFB Light Bar Installation ..................................................................................................................... 41
4.2 Circular Beacon Installation ..................................................................................................................... 47
4.3 LED Enhanced Sign Installation .............................................................................................................. 48
4.4 Pushbutton Installation ........................................................................................................................... 52
4.5 Energizing the System............................................................................................................................. 54
5.0 Installation of Optional Accessories ............................................................................................................. 55

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 3
G SERIES USER MANUAL
TABLE OF CONTENTS
5.1 Calendar Upload / Override Switch Kit Installation.................................................................................. 55
5.2 RTC Time Switch Installation................................................................................................................... 56
5.3 Information Display Company Time Switch Installation .......................................................................... 57
5.4 Applied Information or FCU Modem Kit Installation ................................................................................ 58
5.5 3PD Time Switch Supplementary Information......................................................................................... 60
5.6 AC Relay Kit Installation .......................................................................................................................... 62
5.7 DC Relay Kit Installation .......................................................................................................................... 63
5.8 Polara XAV Controller Kit Installation ...................................................................................................... 64
5.9 Polara iNX and iDX Audible Pushbutton Kit Installation.......................................................................... 65
5.10 Campbell Guardian Audible Pushbutton Kit Installation.......................................................................... 66
5.11 MS Sedco Passive Detector Installation.................................................................................................. 67
5.12 Dual EMS................................................................................................................................................. 68
6.0 Energy Management System Programming and Testing............................................................................ 69
6.1 EMS On-Board User Interface Operation................................................................................................ 69
6.2 SC315-G Programming ........................................................................................................................... 84
6.3 R820-G Programming.............................................................................................................................. 84
6.4 R829-G Programming.............................................................................................................................. 85
6.5 R247-G Programming.............................................................................................................................. 85
7.0 Commissioning Checklist............................................................................................................................... 86
8.0 Maintenance and Product Care...................................................................................................................... 87
8.1 Fuse Replacement................................................................................................................................... 87
8.2 Battery Replacement ............................................................................................................................... 88
8.3 EMS Replacement................................................................................................................................... 89
8.4 EMS Recycling ........................................................................................................................................ 90
9.0 Troubleshooting .............................................................................................................................................. 91
9.1 BIST Error Codes .................................................................................................................................... 93
10.0 Customer Service and Warranty .................................................................................................................. 94
10.1 Additional Products.................................................................................................................................. 94
10.2 Glossary................................................................................................................................................... 95

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 4
G SERIES USER MANUAL
1.0 WARNINGS AND PRECAUTIONS
1.0 Warnings and Precautions
The following symbols indicate important safety warnings and precautions throughout this manual:
WARNING indicates that serious bodily harm or death may result from failure to adhere to the
precautions.
CAUTION indicates that damage to equipment may result if the instructions are not followed.
NOTE suggests optimal conditions and provides additional information.
1.1 Warranty Disclaimer
This manual will familiarize you with the features, operation standards and installation of Carmanah's G Series
flashing beacons. Failure to comply with the use, storage, maintenance, installation or placement instructions
detailed in this manual could void the warranty.
1.2 Standards
Perform all installation, wiring, grounding and maintenance in conformance with local building and electrical
codes. Adherence to the National Electrical Code (NEC) is mandatory to comply with any certification markings.
Non-adherence to code may void the warranty.
1.3 Safety and Usage Precautions
Batteries are shipped fully charged. Use extreme caution when handling the batteries as they can
generate hazardous short-circuit currents. Remove all jewelry (bracelets, metal-strap watches,
etc.) before handling the batteries.
Solar panels produce DC electricity when exposed to light and can therefore produce an
electrical shock or burn. To render solar panels inoperative, remove them from sunlight or fully
cover their front surface with an opaque material.
Before lifting any heavy or bulky equipment, ensure the load is secured so moving parts do not
shift, and that it can be lifted as far as needed without back strain or loss of grip. Installation may
require more than one person.
Ensure the equipment is not powered during installation and wiring of the system.

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 5
G SERIES USER MANUAL
1.0 WARNINGS AND PRECAUTIONS
Recheck all completed wiring for proper polarity prior to energizing the system.
Changes or modifications to Carmanah equipment not expressly approved by Carmanah could
void both the user's authority to operate the equipment and the warranty.
All Carmanah traffic products use a constant-current LED output circuit. Not all traffic beacons
are compatible with this output. Please contact Carmanah for additional information and guidance
when adding or replacing beacons or other hardware.
Product can have sharp edges. Accidental movement of hinged components can cause injury.

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 6
G SERIES USER MANUAL
1.0 WARNINGS AND PRECAUTIONS
1.4 System Components
G Series Cabinet
AC or Solar-Powered
Three Battery Sizes
for Solar (35Ah,
55Ah, and 100Ah) *
Banding and U-Bolt
Mounting Options
RRFB Light Bars, Circular
Beacons, LED Signs
Activation Equipment
(pushbuttons, time
switches, sensors, etc.)
Solar Panels
and Mounts
EMS
Time Switch (optional)
Side of Pole
Mount
On-Board User Interface (OBUI)
* Specific solar panel wattage and battery ratings may be subject to change.
Top of Pole
Mount

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 7
G SERIES USER MANUAL
2.0 INTRODUCTION
2.0 Introduction
2.1 About the G Series
The Carmanah G Series products consist of the following models:
Models
Applications
LED type(s)
Radio
Communication
SC315-G
Pedestrian crosswalks
RRFB or LED-enhanced signs
Standard
R820-G
Pedestrian crosswalks
Circular beacons or LED enhanced signs
Standard
R829-G
School zones, calendar-based
Circular beacons or LED enhanced signs
Optional
R247-G
Continuous 24/7 operation
Circular beacons or LED enhanced signs
N/A
The G Series models are available in solar and AC versions and all share a common cabinet. Solar models are
available with panel wattages of 20, 50, or 80W, and 12V batteries of 35, 55 or 100Ah capacity. The G Series can
also accommodate third-party devices. While all G Series products share the same user interface on the Energy
Management System (EMS) controller, different models and configurations may differ in behavior, types of
fixtures, fixture harnesses, wireless operation and other aspects. Contact Carmanah if you would like to
repurpose a system from its original model and configuration. Each system will be described in full later in this
user manual.
G-Series Cabinet Dimensions
Ensure cabinet door is fully closed and latched otherwise damage may occur.
The cabinet can be ordered with an alternate padlockable latch for extra security.
Specific solar panel and battery capacities may vary.

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 8
G SERIES USER MANUAL
2.0 INTRODUCTION
If required, alternate or additional cable entry holes can be drilled at the locations shown above. Use in
conjunction with the Hole Plug Kit if removing original cable entry point.
Ensure all wiring is secured away from area before drilling to avoid damage. Carefully remove all
shavings from within the cabinet before proceeding with installation.

Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1-877-722-8877 | customersuppor[email protected]om | carmanah.com 9
G SERIES USER MANUAL
2.0 INTRODUCTION
2.2 Ambient Brightness Sensor
Each Energy Management System (EMS) in a G Series is equipped with an ambient brightness sensor on its
circuit board. Through a combination of a light pipe attached to the circuit board and a window on the top of the
cabinet, the G Series can detect ambient light levels outside the cabinet. The G Series uses that data to
determine whether it is day or night, and the amount of AAA (Ambient Auto Adjust) to apply (if enabled). Keep the
ambient brightness sensor clean and clear of debris to ensure accurate light measurements.
Dual EMS G Series systems have a second antenna and ambient brightness sensor window
2.3 Radio Communication
Radio communication between products is standard in R820-G and SC315-G systems and is an option in R829-G
systems. In addition to the G Series, Carmanah also manufactures smaller, self-contained E and F Series
products in which the solar panel, batteries, EMS, and third-party devices reside together in a “solar engine”
enclosure. Wireless communication works seamlessly between products regardless of whether they are E, F, or
G Series. R820 and SC315 systems will also activate each other when a pedestrian pushes the pushbutton.
The radio modules use 2.4GHz DSSS (Direct Sequence Spread Spectrum) with an AES128 encrypted signal and
have been tested with clear line of sight (with no nearby interference or reflected signals) to 1,000 feet (305
meters). Performance is reduced if clean line of sight is not possible.
The G Series products use a low-profile antenna that does not require any special orientation or adjustment and
is resistant to vandalism.
To increase the reliability of radio communications, the different units should be located and
oriented so that there is direct line-of-sight between the antennas and so that structures or
sources of interference (large signs, overpasses, powerlines, etc.) are as far away from the
communication path as practical.
2.4 Label Explanation
The G Series identification labels appear in two formats—one for solar-powered and one for AC-powered. The
information appearing on the labels is described below:
Ambient Brightness Sensor Window
Dual EMS Only
Antenna

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G SERIES USER MANUAL
2.0 INTRODUCTION
Model Number
Human-readable
Serial Number
Machine-readable Serial
Number barcode
Manufacture
Date (YYDDD)
Flash Pattern
LED Driver Current Setting (mA)
Battery Voltage
(Solar)
Solar Panel and
Battery Fuse Rating
AC Breaker
Rating
AC Input
Power Range
LED Driver Output
Maximums
AC Version
Solar Version