Carnival King 382SMM1 User manual

[e-mail] | CarnivalKingSupplies.com
User Manual
Frozen
Beverage
Dispenser
#382SMM1
#382SMM2
#382SMM3
5018325 5018325
09/22

2
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Table of Contents
Safety ...............................................................................................................................................................................2
Components, Features & Controls ................................................................................................................................3
Main Components ...................................................................................................................................................................... 3
Technical Features...................................................................................................................................................................... 3
Serial Plate................................................................................................................................................................................... 3
Main Control ................................................................................................................................................................................ 3
Bowl Control................................................................................................................................................................................ 3
Installation ...................................................................................................................................................................... 4
Unpacking .................................................................................................................................................................................... 4
Positioning ................................................................................................................................................................................... 4
Electrical Safety.......................................................................................................................................................................... 4
Main Safety Information............................................................................................................................................................ 4
Operation .........................................................................................................................................................................5
Preparation .................................................................................................................................................................................. 5
Slush Production ........................................................................................................................................................................ 5
Thickness Control....................................................................................................................................................................... 5
Cold Drink Production ............................................................................................................................................................... 5
Cleaning .......................................................................................................................................................................... 6
Disassembly................................................................................................................................................................................. 6
Washing & Sanitizing ................................................................................................................................................................. 7
Condenser Cleaning................................................................................................................................................................... 7
Reassembly..................................................................................................................................................................................8
Rinse Cycle .................................................................................................................................................................................. 9
Replacement................................................................................................................................................................... 9
Disposal........................................................................................................................................................................... 9
Troubleshooting ............................................................................................................................................................10
Electrical Diagrams ........................................................................................................................................................11
Parts Diagrams.............................................................................................................................................................. 12
Safety
This instruction manual is an integral part of the machine and must be kept for any further consultation.
• This machine is a cold drink dispenser.
• This machine should be used only for the purpose for which it was designed. Any other use is inappropriate and
therefore dangerous.
• The manufacturer will not be held responsible for any damage caused by improper use.
• Before installing and operating the machine, read this instruction manual carefully.
• Basic safety rules:
- DO NOT touch the machine when hands or feet are wet.
- DO NOT use the machine when barefoot.
- This appliance should only be used by persons who have the knowledge, experience, and capability to operate it
in a safe way.
- DO NOT allow children to play with or use the appliance, or allow untrained persons to use the appliance.
- DO NOT leave the machine outdoors.
- DO NOT pull on the electrical cord to unplug the machine.

3
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Components, Features & Controls
Main Components
1. Lid
2. Bowl
3. Tap Lever
4. Product Supply
5. Bowl Switch Box
6. Drip Tray
7. Thickness Control
8. Spiral Blade
9. Main Switches
10. Bowl Fixing Knob
11. Rubber Leg
Technical Features
Serial Plate
The technical features of the machine are reported on the
serial plate aached on the frame.
Main Controls
Positioned on the right side of the machine.
ITEM: 382SMM1
SPECS: 1 x 1.6 GAL
VOLTAGE: 120V WATTAGE: 350W
GAS/Q.TY: R513 - Gr. 140
PRESSURE: HIGH - 186 PSI; LOW - 88 PSI
SERIAL #:
MADE IN ITALY
5018325 5018325
WARNING!
Improper installaon, adjustment, alteraon, service or
maintenance can cause property damage, injury or death.
Read the installaon, operang, and maintenance instrucons
thoroughly before installing or servicing this equipment.
WARNING! Disconnect from electric supply before adjustment,
alteraon, service, or maintenance. WARNING! Commercial use
only, not intended for household use.
7
8
9
10
11
1
2
3
4
5
6
A
SMM SMM SMM
BOWLS 1 2 3
CAPACITY 1 x 1.6 Gal 2 x 1.6 Gal 3 x 1.6 Gal
GAS R134a
WIDTH 8.6 in 17.3 in 23.9 in
DEPTH 19.2 in
HEIGHT 27.9 in
WEIGHT 53 lb 88 lb 132lb
POWER 350W 850W 1250W
VOLTAGE 120V
ACOUSTIC
PRESSURE < 70 dB (A)
CLASS N
Bowl Controls
Positioned underneath each bowl.
B
C
A
A - Beverage Type Control Switch
0: Cooling OFF
I: Slush/Frozen Cream Mode
II: Cold Drink Mode
B - Spiral Blade Switch
0: Spiral Blade OFF
I: Spiral Blade ON
C - Thermostat Control
Controls the temperature of the product when
the Beverage Type Control Switch is set to II.

4
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Installation
Unpacking
Positioning
Electric Connection
Main Safety Information
1. Remove the carton box and the plastic bag.
2. Make sure that the machine is intact and has not been
damaged during transport.
3. Dispose of any packaging materials properly, keeping any that
you may need for future moves.
1. Place the machine on a sturdy horizontal surface.
2. For improved ventilation, maintain a distance of 10 in. between
the unit and walls or other obstacles. Increase the distance if
the obstacles are a heating source. (Fig. 1)
3. Leave 60 in. of free space in front of the machine to allow for
easy use and maintenance. (Fig. 1)
4. Leave 10 in. of free space above the machine to allow for
removal of lids. (Fig. 1)
5. When the machine is in place, adjust the rubber legs to level.
1. Set the Main Power Switch to OFF (0).
2. Verify that the machine is properly grounded.
3. Verify the voltage of the outlet matches what is
indicated on the serial plate.
4. Verify the current available is suicient for the
maximum required by the machine.
5. Inspect the cord for damage. If any is present
DO NOT plug into the outlet.
6. DO NOT use an extension cord or adapter to
connect the machine to the electric supply.
• DO NOT touch the machine with wet hands or feet.
• DO NOT operate when barefoot.
• DO NOT allow the machine to be operated by
children or untrained persons.
• DO NOT leave the machine outside.
• DO NOT pull the cable to disconnect the machine
from the electric supply.
• DO NOT place the machine near flammable or
explosive materials.
• DO NOT place the machine nearby any heat
source or heating element.
If in doubt, consult a specialized electrical
technician. Before inserting the plug into the
electric outlet, carefully verify the following:
When liing or transporting,
DO NOT GRAB THE MACHINE BY
THE CYLINDRICAL EVAPORATORS.
The manufacturer is not responsible
for any damage caused by
improper handling.
CAUTION
10"
10"
10"
60"
Fig. 1

5
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Operation
Preparing The Product
Frozen Beverages
Cold Drinks
Concentrate
In order to obtain a homogeneous mix, the product will need
to be premixed before being added to the machine. Follow the
manufacturer’s recommendations for mixing.
Ready-to-Use & Premixed Concentrates
1. Turn the machine OFF and unplug from power supply.
2. Pour liquid into the bowl. (Fig. 2)
3. DO NOT pour below the MIN Level.
4. DO NOT pour above the MAX Level.
1. Position the Beverage Type Control Switch to I (Slush/Frozen
Cream Mode).
2. Position the Spiral Blade Switch to I (ON).
3. Wait for the mixture to freeze and test consistency. If
consistency is good, continue to step 5. If not, continue
to step 4.
4. Thickness Control Knob is found behind the back panel of the
machine. The machine is set for optimal slush thickness by the
factory. Turn the screw L to R to increase thickness, R to L to
decrease thickness. (Fig. 3)
5. Dispense the beverage by pulling the tap lever. (Fig. 4)
1. Position the Beverage Type Control Switch to II (Cold Drink Mode).
2. Position the Spiral Blade Switch to 0 (OFF).
3. The optimal drink temperature has been set by the factory.
Use the Thermostat Control to adjust the temperature of the drink.
4. To set temperature, open the transparent screen on the front panel
below the bowl and turn the Thermostat Screw.
5. Dispense the beverage by pulling the tap lever. (Fig. 4)
In order to obtain a slush consistency, the mixture must have a
minimum sugar content of 13° BRIX (13g sugar to 100g solution).
A lower concentration may damage the spiral blades and gear motors.
Prepare the product separately before proceeding. It is
recommended to maintain a product level above the cylinder
evaporators for consistent cooling. (Fig. 5)
Over-icing and spiral blade jamming can
be caused by the wrong thickness seing.
CAUTION
Before using the machine, all food contact surfaces and components must be cleaned
and sanitized in accordance to the Washing & Sanitizing section of this manual.
CAUTION

Fig. 2
Fig. 3
Fig. 5
Fig. 4

6
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Cleaning
Disassembly
Dispensing Tap (Fig. 6)
Drip Tray (Fig. 13)
1. Place hand beneath the dispensing outlet to catch
pieces as they are released.
2. Pull the Lever Pin (A) to disconnect the Tap Valve
(C) and Spring (D).
3. If the Tap Lever (E) is to be washed,
remove Lever Pin (B).
Lid (Fig. 7)
1. Rotate the lids towards the front.
2. Li the lid upwards.
Bowl (Fig. 8-12)
1. Remove the (2) Front Fixing Knobs by unscrewing them
counter-clockwise. (Fig. 8
2. Remove the bowl from its seat. (Fig. 9)
3. Gently pull on the spiral blades to remove from the
cylindrical evaporators. (Fig. 10)
4. Gently pull on the Spiral Blade Gasket to remove. (Fig. 11)
5. Gently pull on the Bowl Gasket to remove. (Fig. 12)
1. Li upward and then away from the machine to unseat the hooks.
2. Wash with warm water and dry.
3. Reinsert the hooks into their holes and push down.
Fig. 7
Fig. 8
I
0
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
CAUTION
When cleaning
or liing,
DO NOT GRAB
THE MACHINE
BY THE
CYLINDRICAL
EVAPORATORS.
Fig. 6
The machine must be turned OFF and unplugged
from the power source before cleaning.
CAUTION
Empty the Bowl
1. Use the tap lever to empty any remaining liquid into a container.
2. DO NOT proceed without emptying the bowl.
(Skip this step if this is the initial cleaning)
AB
E
D
C

7
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Washing & Sanitizing
Condenser Cleaning
Washing
382SMM1, 382SMM2, 382SMM3 (Fig. 14)
Sanitizing
To maintain health standards and product quality, the machine must be cleaned daily.
Failing to clean daily will void this warranty.
Regular maintenance of the condenser ensures the quality of the product and eiciency of the machine.
This cleaning should be performed at least once a month.
Sanitizing must be done before the initial use of the
machine or if it is not used for an extended period of time.
• Fill a basin with lukewarm water (Approx. 104°F)
and a neutral detergent suitable for plastic items.
• DO NOT use abrasive powders which might aect
the bowl’s transparancy.
• Wash all components (except the lid) in the basin.
• DO NOT wash the lid by dipping in water. Doing so
may damage electric components.
• Use a wet, so cloth.
• Rinse all parts carefully with clean lukewarm water
to remove any residual soap.
• Dry all parts with a so cloth.
• If the machine will not be in use for an extended
period, cover and keep it away from dust.
• Remove the le side stainless steel panel by
unscrewing the Fixing Knob.
• Use a so and dry brush to remove the dust from
the condenser fins.
• When cleaning is complete, replace the side
panel and secure with Fixing Knob.
• Follow washing instructions.
• Make a solution of lukewarm water (Approx. 104°F)
and hypochlorite (bleach) with a 10g to 1L ratio.
• Use a so cloth or brush to apply the solution
to all components.
• Rinse all parts carefully with clean lukewarm water
to remove any residual solution.
• Dry all parts with a so cloth.
DO NOT wash any components of the machine in the dishwasher.
CAUTION
The machine must be turned OFF and unplugged from the power source before cleaning.
CAUTION
Fig. 15

8
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
All washed and/or sanitized parts must be completely dry before being
carefully reassembled. Some components must be lubricated in order to
work eiciently. A tube of lube is included with each machine.
CAUTION
When cleaning
or liing,
DO NOT GRAB
THE MACHINE
BY THE
CYLINDRICAL
EVAPORATORS.
Reassembly
Bowl (Fig. 16-20)
Lid (Fig. 21)
Dispensing Tap (Fig. 21)
1. Place the Bowl Gasket at the boom of the
Cylinder Evaporator, lubricating the upper part
(A). (Fig. 16)
2. Lubricate the surface of the cylinder in the zone
of the transmission sha outlet (A). (Fig. 17)
3. Place the Spiral Blade Gasket (B), lubricating
both the internal and external surfaces. (Fig. 17)
4. Insert the Spiral Blade so that the head joins
the transmission sha. (Fig. 18)
5. Lubricate the external part of the head of the
Spiral Blade (A). (Fig. 18)
6. Aer all bowl components are properly
positioned and lubricated, slide the Bowl into
position. (Fig. 19)
7. Secure the bowl by screwing the Bowl Fixing
Knobs clockwise. (Fig. 20)
1. Insert the sloping lid into the bowl.
2. Rotate the back of the lid into position.
1. Place the Lever (E) in place so Pin (B) lines
up correctly. Insert Pin (B) and secure.
2. Lubricate the Tap Valve (C).
3. Insert the Spring (D) into the product supply
hole, followed by the lubricated Tap Valve (C)
and secure with Pin (A).
Fig. 15
Fig. 16
Fig. 18
Fig. 17
Fig. 19
Fig. 20
Fig. 21
A
B
D
C
E
A
A
1
2

9
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Rinse Cycle
Disposal
Aer cleaning, it is necessary to run a rinse cycle before loading product.
When the machine is no longer of use, dispose of it properly. Or if still operational, sell o through an
authorized organization or company.
1. Fill the bowl with clean water to the MAX Fill Line.
2. Turn the Main Power Switch ON (I).
3. Turn the Spiral Blade ON (I).
4. Let the machine run for 5 minutes.
5. Empty the bowl through the Dispensing Tap.
6. Turn the Main Power Switch OFF (0).
7. Use a so towel to dry the inside of the bowl.
CYCLE MONTHS ITEM
6 Replace bowl gasket
6 Replace spiral blade gasket
6 Inspect auger sha for abnormal wear
6Replace tap valve
6 Lubricate the motor sha
Monthly Clean condenser air filter
6 or as needed Clean condenser coil
6 or as needed Inspect and clean condenser fan
6 Inspect, clean, or replace bowl drain tubes
Replacement Schedule
• Failing to perform required maintenance will void the warranty.
• Cleaning must be performed daily for optimal performance.
Useful Information
1. The cooling performance of the machine is influenced by:
- External temperature
- Initial product temperature
- Sugar percentage in the product
- Thickness/Temperature seings
2. In order to reduce startup time, it is strongly recommended that you not fill the bowl with warm or room
temperature products. It is recommended to chill the product beforehand.
3. When refilling or topping o a product, it is highly recommended that you chill the added product beforehand.
4. If the product is a mixture of water and concentrate, it needs to be mixed before adding to the bowl.

10
[e-mail] |CarnivalKingSupplies.com
Frozen Beverage Dispenser
User Manual
Troubleshooting
Problems marked with this symbol must be handled by a specialized technician.
CAUTION
PROBLEM CAUSE SOLUTION
THE MACHINE
DOES NOT
TURN ON
The Main Switch is not set to I Set the Main Switch to I
The machine is not plugged in Plug the machine into the outlet
Electric cable defective Replace the electric cable
The Main Switch is defective Replace the switch
THE MACHINE
DOES NOT MAKE
THE PRODUCT
INTO SLUSH
The Spiral Blade Switch is set to 0 Set the Spiral Blade Switch to I
The Beverage Type Control Switch is not set to I Set the Beverage Type Control Switch to I
Product has too high of a sugar content Remove product and dilute in a separate container
Wrong Thickness Control seing Set Thickness Control correctly (see Fig. 3)
Insuicient ventilation or nearby heat source Move the machine so it has adequate ventilation and is far
away from heat sources (see Fig. 1)
Leaking refrigerant Restore and recharge the cooling system
Dust accumulation on condenser Clean the condenser (see Fig. 14/15)
The micro-switch of the Thickness Control is defective Clean or replace the micro-switch
THE SPIRAL
BLADE DOES
NOT TURN
Spiral Blade Switch set to 0 Set Spiral Blade Switch to I
Ice accumulation in bowl Switch the Main Switch OFF and wait for ice to melt
Spiral Blade Switch is defective Replace the Spiral Blade Switch
THE SPIRAL
BLADE MAKES
NOISE
Insuicient lubrication Lubricate all areas correctly (see Fig. 16-18)
DISPENSING TAP
IS LEAKING
Dispensing Tap Valve (C) is defective Replace the Tap Valve (C)
Insuicient lubrication Lubricate Tap Valve (C) correctly (see Fig. 22)
DISPENSING
TAP DOES NOT
DISPENSE
PRODUCT
Ice accumulation in bowl Switch the Main Switch OFF and wait for ice to melt