Cartoni Malibu 6 Series 2014 User manual
110-0001-04EN
Foreword
Congratulations on your new Malibu box-type van!
We congratulate you to your Malibu box-type van and thank you that
you made your decision for a quality box-type van from Malibu.…
Taking a short trip or long trip, driving on poor or good roads, going to the
seaside, the mountains or simply in the countryside: as a rolling home,
your vehicle makes sure that you always feel at home when on the go
and that you enjoy your holiday.
We have carefully prepared this instruction manual for you so that
you can use and enjoy the advantages of your Malibu box-type van. It
provides you with a broad range of information and tips. The care and
thus, the value retention of your Malibu box-type van is also considered.
Please ensure that the operating instructions are used properly. You will
also be provided with separate documents for the devices installed as
well as the basic vehicle of your vehicle.
Please also refer to your trusted authorised Malibu authorised work-
shop for maintenance work or whenever you need help. They know
your vehicle better than anyone and will always endeavour to full your
requests quickly and reliably.
And now we wish you great enjoyment, the best relaxation and always
a good and safe trip with your vehicle.
Your Malibu team
Malibu GmbH & Co. KG
Carthago Ring 1
D-88326 Aulendorf
Telephone: + 49 (0) 75 25 / 92 00 - 0
Fax: + 49 (0) 75 25 / 92 00 - 30 03
E-mail: [email protected]
Internet: www.malibu-carthago.com
Emergency hotline: + 49 (0) 75 25 / 92 00 - 33 33
110-0001-04EN
Foreword
110-0001-04EN
Delivery protocol
Delivery protocol, Malibu box-type van
Delivery to end customer
Vehicle data
Model: Customer:
Chassis number:
Registration date:
Odometer reading: Number plate:
The delivery protocol must be discussed and completed together with the customer at the same time as the vehicle is handed over.
Do not remove the original from the service record.
A copy of the check list does not need to be sent to the factory but it may be requested under special circumstances.
Any damage must be marked on the image and entered into the text eld.
1st Visual inspection for external damage
10800010 10800011
Description:
Version: June 2014
110-0001-04EN
Delivery protocol
Delivery protocol, Malibu box-type van
Delivery to end customer
2. Document check list / interior / accessories and devices
Position Check list Activity: Yes No
1 Vehicle documents for box-type van handed over to customer
2 Instruction manual for cabin and devices handed over to customer
3 Two sets of keys for the main cabin & box-type van handed over to customer
4 handed over to customer
5 handed over to customer
6 Damages to furniture checked with customer
7 checked with customer
8
instruct customer
9 Function of the main cabin window and skylights check with customer and
instruct
10 instruct customer
11
230 V connection for 2 days at least every 4 weeks.
checked with customer
and instructions provided
12
Battery charge levels
Living area battery 1 Living area battery 2 Starter battery
V V V
checked on the control
panel
13 Power consumption on 12 V and 220 checked with customer
14 checked with customer
15 checked with customer
and instructions provided
16
to torque
checked with customer
and instructions provided
17 instruct customer
18 instruct customer
19 Special accessories according to order checked with customer
and instructions provided
20
checked with customer
and instructions provided
21 checked with customer
22 instruct customer
23 checked with customer
110-0001-04EN
Delivery protocol
Delivery protocol, Malibu box-type van
Delivery to end customer
Please add a short description of any complaints under description at the bottom of the page and repair according to factory instructions.
The box-type van is in working order with the exception of the complaints recorded.
Description
Version: June 2014
110-0001-04EN
Delivery protocol
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Guarantee certicate
Guarantee certicate
Do not remove the original from the service record
Customer address for rst-time owners
Country
Tel. no. E-mail
Vehicle data
Model
Chassis number
Registration date
Dealer information
Dealer's name
Delivery date
The trading partner must send a copy to [email protected] on the day of the handover if there has been a change of
ownership.
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Guarantee certicate
Registered owner / subsequent owner
Vehicle data
Chassis number
Registration date
First owner
Name First name Postcode Town Street
Telephone E-mail Odometer reading at
handover
Registered keeper
Date of handover
Subsequent owner
Name First name Postcode Town Street
Telephone E-mail Odometer reading at
handover
Registered keeper
Date of handover
Name First name Postcode Town Street
Telephone E-mail Odometer reading at
handover
Registered keeper
Date of handover
Name First name Postcode Town Street
Telephone E-mail Odometer reading at
handover
Registered keeper
Date of handover
The trading partner must send a copy to [email protected] on the day of the handover if there has been a change of
ownership.
1
2
3
4
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Overview
Overview Malibu 540
10800113
4 5 67
8
9
101112
14
1 2 3
13
1 Heater & drain valve
2
3 Residual-currency circuit-breaker
4 230 V external socket
5 Cassette toilet door; 2 A fuse for the toilet
6 Living area battery
7 EBL electric block & fuses;
Main fuse 50 A
8 Fiat starter battery & 50 A main fuse
9 Additional living area battery with 50 A fuse; SA
10
11 Waste water; drain valve
12
13 Service access; water with drain tap
14 Service access; gas bottles
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Overview
Overview Malibu 6xx
1 4 5 67
8
9
101112
14
10800112
23
13
1 Heater & drain valve
2
3 Residual-currency circuit-breaker
4 230 V external socket
5 Cassette toilet door; 2 A fuse for the toilet
6 Living area battery
7 EBL electric block & fuses;
Main fuse 50 A
8 Fiat starter battery & 50 A main fuse
9 Additional living area battery with 50 A fuse; SA
10
11 Waste water; drain valve
12
13 Service access; water with drain tap
14 Service access; gas bottles
110-0001-04EN
Table of contents
Table of contents
1 Information on documentation ........................................................................1
1.1 Before putting into operation ...............................................................................1
1.2 Malibu documents ...............................................................................................1
1.3 Additional documents..........................................................................................1
1.4 General ...............................................................................................................2
.......................................................3
1.6 Environmental notes ...........................................................................................4
2 Safety guidelines...............................................................................................5
2.1 Legend ................................................................................................................5
2.2 General safety guidelines....................................................................................6
2.3 Fire protection .....................................................................................................6
........................................................................................................7
2.5 Trailer operation ..................................................................................................8
.........................................................................................................8
...............................................................................................10
....................................................................................................10
3 Before starting to travel..................................................................................11
3.1 Key ....................................................................................................................11
3.2 Approval documents .........................................................................................12
3.3 Payload .............................................................................................................12
...................................................................18
..................................................................19
3.6 Snow chains......................................................................................................19
......................................................................................................20
4 While driving....................................................................................................21
4.1 Driving with the Malibu box-type van ................................................................21
4.2 Brakes ...............................................................................................................22
4.3 Seat belts ..........................................................................................................22
4.4 Seats .................................................................................................................24
4.5 Seating arrangement.........................................................................................26
4.6 Child seats ........................................................................................................27
4.7 ISOFIX child seat ..............................................................................................28
...................................................................................................29
5 Positioning the Malibu box-type van.............................................................31
5.1 Hand brake........................................................................................................31
....................................................................................................31
5.3 230 V connection ..............................................................................................31
6 Living................................................................................................................33
6.1 Ventilation..........................................................................................................33
6.2 Window .............................................................................................................34
6.3 Roof hoods........................................................................................................37
6.4 Exterior hatches ................................................................................................41
6.5 Table..................................................................................................................42
6.6 Beds ..................................................................................................................46
................................................................................................48
6.8 Sink ...................................................................................................................50
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Table of contents
6.9 Worktop extension ............................................................................................51
6.10 Hatches and door locks.....................................................................................51
.................................................................................................53
7 Electrical system .............................................................................................55
7.1 General .............................................................................................................55
......................................................................56
........................................................................58
..........................................60
7.5 Control Panel ....................................................................................................62
7.6 Electronic block .................................................................................................64
7.7 Fuses ................................................................................................................64
.......................................................................................65
8 Gas system ......................................................................................................67
8.1 Safety ................................................................................................................67
................................................................................68
8.3 Gas consumption ..............................................................................................69
8.4 Gas bottles ........................................................................................................70
8.5 Changing the gas bottles ..................................................................................70
.............................................................................................72
9 Built-in appliances ..........................................................................................73
9.1 General .............................................................................................................73
9.2 Heating..............................................................................................................73
9.3 Cooking area.....................................................................................................76
9.4 Fridge ................................................................................................................77
10 Sanitary facility................................................................................................79
10.1 Water supply .....................................................................................................79
...........................................................................................80
..........................................................................................84
10.4 Odour trap .........................................................................................................85
................................................................................................86
10.6 Shower grating ..................................................................................................91
11 Care ..................................................................................................................93
11.1 Care outside......................................................................................................93
11.2 water tank..........................................................................................................95
..............................................................................................95
....................................................................................................95
11.5 Care inside ........................................................................................................96
11.6 Winter care........................................................................................................97
11.7 Taking out of operation......................................................................................98
12 Maintenance...................................................................................................101
12.1 Maintenance work ...........................................................................................101
..........................................................................................101
12.3 Main cabin lighting ..........................................................................................102
12.4 Changing the bulbs on the rear light moulding................................................104
12.5 Spare parts......................................................................................................108
................................................108
....................................................................109
...................................................109
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Table of contents
13 Wheels and tyres........................................................................................... 111
13.1 General ........................................................................................................... 111
.....................................................................................112
............................................................................113
14 Malfunctions ..................................................................................................115
...................................................................................................115
.............................................................................................116
.....................................................................................................117
14.4 Cooking area...................................................................................................118
.......................................................................................118
14.6 Water supply ...................................................................................................120
14.7 Main cabin.......................................................................................................120
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Table of contents
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110-0001-04EN
Information on documentation
Chapter Overview
This chapter contains important information and instructions for using your
Malibu box-type van.
• putting into operation
•
• general notes
•
• Environmental notes
1 Information on documentation
1.1 Before putting into operation
Before starting for the rst time, read through this user manual com-
pletely!
Always keep the user manual in the Malibu box-type van.
-
ed over.
1.2 Malibu documents
You are handed over a folder along with your Malibu that contains the follow-
ing accompanying vehicle documents:
• user manual
• service manual enclosed separately in the Annex
• dealer register
1.3 Additional documents
•
• Complete set of documents of the vehicle manufacturer
• User manual for the liquid gas built-in cooker
• User manual for the cassette toilet
• User manual for the heater
• User manual for the fridge
• User manual for other special equipment facilities
This user manual contains sections where a description is made of the mod-
separately. The equipment of the Malibu box-type van may therefore deviate
then made if this is required. Observe the user manuals enclosed separately.
If the instructions in this user manual are disregarded thus leading to damage
-
dered invalid.
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2
1Information on documentation
Our Malibu box-type vans are exposed to continuous development. Please
from this user manual.
A description is made for the equipment know and introduced at the time of
-
1.4 General
The Malibu box-type van has been built corresponding to the state of the art
injury or damage may result on the Malibu box-type van if the safety instruc-
tions in this user manual are disregarded.
Use the vehicle only in a technically sound condition.
Observe the user manual.
Malfunctions that impair the safety of persons or the Malibu box-type van
The brake system and the gas system of the Malibu box-type van must only
be checked and repaired by an authorised specialist workshop.
Malibu GmbH & Co. KG.
The Malibu box-type van is only intended for the transportation of persons.
Transport luggage and accessories only up until the technically permissible
total mass.
-
served.
The details right - left - front - back - always refer to the vehicle as viewed in
the direction of travel.
Our vehicles are manufactured with high quality craftsmanship and the
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3
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Information on documentation
1.5 Warranty, guarantee and customer services
If the instructions listed in this instruction manual are disregarded and
warranty are rendered invalid.
-
the country.
Your contract partner is responsible in event of warranty and / or guar-
antee processing, or in event of service.
The vehicle has been built for normal and usual mode of driving.
This also includes observing the loading capacity. Overloading the vehicle in
Any liability shall be excluded as far as this derives from incorrect use.
All design modications
parts that are not original Malibu spare parts as well as non-observance of
processing and to the exclusion of liability claims.
The same applies in case changes are made by the customer with respect to
-
fore carrying out these measures.
-
Spare parts can be procured from our customer services throughout Europe.
chassis number!
This information can be found on the type plate.
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4
1Information on documentation
1.6 Environmental notes
The following basically applies: all types of waste-water and domestic
waste must not be disposed of in road drains or in open nature.
The waste-water tank and the toilet cassette must only be emptied at dis-
posal stations on camping places or at disposal possibilities especially
-
-
ities.
tank
the waste water tank and drain line with fresh water after emptying each
time.
Never allow the toilet cassette to become too full. The toilet cassette must
be emptied immediately
and wet waste. Ask about disposal possibilities at the respective host com-
munity. Domestic waste may be disposed of in rubbish bins at parking lots.
Empty the rubbish bins in the intended dustbins or containers as often as
possible. This avoids unpleasant odours and cumbersome collection or
rubbish.
engine emits a particularly high quantity of harmful substances when idling.
The quickest wax to reach operating temperature of the engine is by driv-
ing.
Use an environmentally friendly and easily biodegradable WC chemical
with low dosage for the toilet.
parking area indicated especially for motorhomes. Inform about possibili-
ties for parking at the respective city or community.
2
5
110-0001-04EN
Safety guidelines
Chapter Overview
-
structions serve to protect persons and property.
• The legend
• the general conduct when dealing with the Malibu box-type van
•
• the road worthiness of the Malibu box-type van
• Trailer operation
• the gas system of the Malibu box-type van
• the electrical system of the Malibu box-type van
• the water system of the Malibu box-type van
2 Safety guidelines
2.1 Legend
Danger!
Disregarding this symbol may lead to potential personal injury.
Caution!
Disregarding this symbol may lead to damage to the vehicle.
This symbol is a note for the user that the device can only be used with the
This symbol is information for an environmentally-friendly conduct.
This symbol represents special features and recommendations.
the vehicle documents.
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6
2Safety guidelines
2.2 General safety guidelines
systems.
There is a risk of asphyxiation from increased CO2content.
The respective operating and operating instructions are decisive for the
Observe in all cases!
may change if accessories or special equipment are installed. In some
-
ments.
Use new rims and tyres that are approved for the Malibu box-type van.
Details for the sizes of the approved rims and tyres can be obtained in the
vehicle documents.
prescribed in Germany and must be carried on-board. Observe the expiry
date!
manual of the Malibu box-type van and the complete operating instructions
of the built-in appliances.
legal guidelines. The warning vests must correspond with the standard DIN
EN 471:2003+A1 or EN ISO 20471:2013. All warning equipment must be
in an operational state.
2.3 Fire protection
2.3.1 Avoiding the risk of re
Never leave children alone in the Malibu box-type van.
Keep combustible materials away from heating devices and cooking appli-
ances.
Never use portable heating devices or cooking appliances.
-
ances must only be carried out by an authorised specialist workshop.
This manual suits for next models
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Table of contents
