Case IH PUMA 140 User manual

Tractor
Part number 47389975
3 edition English
rd
May 2015
OPERATOR’S MANUAL
PUMA 140
PUMA 155
PUMA 170
PUMA 185

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Productidentication.......................................................................1-3
Engineidentication........................................................................1-4
Componentidentication-Transmission..................................................1-4
Cabidentication...........................................................................1-5
Internationalsymbols.......................................................................1-6
2SAFETYINFORMATION
Safetydecals-Cabmodels...............................................................2-1
SafetyDecals-Platformmodels..........................................................2-12
Noiselevel................................................................................2-20
RollOverProtectionStructure(ROPS)...................................................2-21
Safetyprecautions.........................................................................2-22
Beforeoperatingthemachine.............................................................2-23
Drivingthevehicle.........................................................................2-23
Machineoperation.........................................................................2-24
Powertakeoff(PTO)operation...........................................................2-26
Operatingtheexternalcontrols............................................................2-26
Safetymeasureforservicing..............................................................2-26
Dieselfuel.................................................................................2-28
Fireorexplosionprevention...............................................................2-29
Personalsafetyofferedbythemachine..................................................2-30
Intendedusestatement...................................................................2-32
Ecologyandtheenvironment.............................................................2-33
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Introduction.............................................................................3-1
Rear-viewoutsidemirrors..............................................................3-3
Cab.....................................................................................3-3
Operator'splatform.....................................................................3-5
Incabstorage(whereapplicable)......................................................3-6
Cableandwiringrouting................................................................3-6
Mobiletelephoneusage................................................................3-7
Implementmonitorinstallation..........................................................3-7
OPERATOR'SSEAT
Operatorseat...........................................................................3-8
Shoulderbelt...........................................................................3-9
INSTRUCTOR'SSEAT
Instructor'sseat(whentted).........................................................3-10

FORWARDCONTROLS
Ignitionkey............................................................................3-10
Warninglights.........................................................................3-11
Left-handcontrollever.................................................................3-12
Followmehomelights.................................................................3-12
Right-handcontrollever...............................................................3-13
Controlleversforwardandreverse...................................................3-13
Clutchpedal..........................................................................3-14
Inchingpedalandthrottle..............................................................3-15
Footpedals-Servicebrake..........................................................3-15
Steeringcolumn.......................................................................3-16
LEFT-HANDSIDECONTROLS
Parkingbrake..........................................................................3-17
RIGHT-HANDSIDECONTROLS
Controls–Armrest....................................................................3-18
Differentiallocksystem................................................................3-19
Handthrottle...........................................................................3-19
Four-wheeldrivewithelectro-hydrauliccontrol........................................3-20
Controllevers..........................................................................3-20
REARWARDCONTROLS
SwitchesonC-pillar...................................................................3-21
OVERHEADCONTROLS
Overheadcontrols.....................................................................3-22
Interiorlights...........................................................................3-22
Climatecontrols.......................................................................3-23
Manualtemperaturecontrol...........................................................3-25
INSTRUMENTCLUSTER
Integratedcontrolunit.................................................................3-26
Indicatorandwarninglights...........................................................3-27
Gauges................................................................................3-29
Monitorscreens.......................................................................3-30
Monitorscreens-Transmission......................................................3-31
Keypadenhanced.....................................................................3-32
Selectingorchangingthedisplaysettings............................................3-35
Adjustmenu...........................................................................3-36
Conguremenu.......................................................................3-38
Performancemonitor..................................................................3-41
Colormonitor(wheretted)...........................................................3-46
Pop-upscreensoncolordisplay......................................................3-47
Performancemonitoroncolordisplay.................................................3-54
Displaysetup–Implementwidth.....................................................3-57
Alarmfunctions........................................................................3-58
Accessingstorederrorcodes.........................................................3-60
Warningandadvisorysymbols........................................................3-61

GroundspeedsetupMechanicaltransmission.......................................3-68
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Fuelingthemachine....................................................................4-1
STARTINGTHEUNIT
Startingtheengine.....................................................................4-2
Coldstartingaids.......................................................................4-3
Boosterbatteryprocedure..............................................................4-4
STOPPINGTHEUNIT
Stoppingtheengine....................................................................4-5
Engineautomaticshutdown............................................................4-5
Engineautomaticshutdownwithenhancedkeypad(wheretted).....................4-6
MOVINGTHEUNIT
RANGECOMMANDTRANSMISSION...................................................4-7
Semi-Powershifttransmission-Dynamicdescription..................................4-7
Transmissionoperation.................................................................4-7
Automode..............................................................................4-8
Speedadjustment–Speedcorrespondence.........................................4-12
5TRANSPORTOPERATIONS
PREPARINGFORROADTRANSPORT
Carryingthetractoronatransporter...................................................5-1
RECOVERYTRANSPORT
Machinetowing.........................................................................5-1
6WORKINGOPERATIONS
GENERALINFORMATION
Variableenginepowermanagement...................................................6-1
Constantenginespeed.................................................................6-2
Differentiallocksystem.................................................................6-4
Fourwheeldrive........................................................................6-7
AUTOMATEDHEADLANDFUNCTIONS................................................6-9
Recordingandreplaying...............................................................6-9
Recordingasequence................................................................6-11
Playingasequence....................................................................6-13
Deleteasequence....................................................................6-16
Quickguide............................................................................6-17
Explanationofsymbols................................................................6-19

TRANSMISSION
Transmissionoperation–ModelswithSemiPowershifttransmission...........6-20
Groundspeedchart...............................................................6-21
Mechanicaltransmission-Operatingmechanical................................6-25
Inchingpedalandthrottle..........................................................6-27
Transmissionoperation–Speedcorrespondence...............................6-27
Footpedals-Servicebrake......................................................6-28
Transmissiondisplay..............................................................6-29
Faultcodes........................................................................6-30
Backupalarmsystem..............................................................6-30
REARPOWERTAKE-OFF
PowerTake-Off(PTO)operatingprecautions.....................................6-31
PowerTake-Off(PTO)connection.................................................6-31
PowerTake-Off(PTO)operation..................................................6-33
PowerTake-Off(PTO)operation–Twospeeds..................................6-36
PTOinterchangableshaft.........................................................6-37
AutoPowerTake-Off(PTO)operation.............................................6-38
REARHITCH
ElectronicDraftControl(EDC)....................................................6-40
Colourdisplayscreens–Adjustingthehydrauliclift..............................6-44
Hydraulicliftwithelectroniccontrol..................................................6-46
Operation–Electronicdraftcontroller............................................6-46
Operatingtheexternalcontrols....................................................6-50
Hydraulicliftwithmechanicalcontrol................................................6-52
Hydraulicliftwithmechanicalcontrol..............................................6-52
Hydraulicsystems-Operating-Hydraulicsystem...............................6-53
Mechanicalhydrauliclift-Adjustment............................................6-56
Mechanicalhydrauliclift-Outerlever............................................6-57
HYDRAULICREMOTECONTROLVALVES
Hydraulicremotecontrolvalves-Closed-centerload-sensing...................6-58
Operationwithremotevalves.....................................................6-60
Connectingremotecylinders......................................................6-62
Remotecontrolvalves-CongureMotorkit......................................6-64
Hydraulicoilfree-owreturn.......................................................6-64
Hydraulicoillevelwhenusingremotehydraulicequipment.......................6-65
THREEPOINTHITCH
Attachtheimplementonthehydrauliclift.........................................6-67
Setups–Liftarm..................................................................6-69
Quickhitch.........................................................................6-70
Setups-Thirdpointarm..........................................................6-72

DRAWBARSANDTOWINGATTACHMENTS
Maximumpermittedloadsondrawbar............................................6-74
Tractordrawbar....................................................................6-76
PNEUMATICTRAILERBRAKES
Pneumatictrailerbrake............................................................6-78
Auxiliaryairsupplyconnector(wheretted).......................................6-81
WHEELTRACKADJUSTMENT
Frontwheeltrackadjustment......................................................6-82
Frontwheelalignment.............................................................6-84
Steeringstops.....................................................................6-85
Frontaxleoscillationstops........................................................6-86
Frontwheelfenders...............................................................6-87
Frontaxlewithextension(Canecultivator)-Ifequipped.........................6-89
Rearaxleangetype(wheretted)...............................................6-90
Rearaxlebartype(wheretted)..................................................6-93
Dualrearwheels(wheretted)....................................................6-98
BALLASTINGANDTIRES
Ballastingandtires................................................................6-99
Tires-Compatibilitytable........................................................6-101
Ironweights(wheretted)........................................................6-104
Liquidballast.....................................................................6-106
Tyres-Ination..................................................................6-112
Tirepressuresandpermissibleloads............................................6-113
AUXILIARYPOWERCONNECTIONS
Diagnosesocket..................................................................6-116
Auxiliaryelectricaloutlet..........................................................6-116
Internalpowerconnectors........................................................6-117
Externalpowerconnectors.......................................................6-119
7MAINTENANCE
GENERALINFORMATION
Introduction.............................................................................7-1
Fuelhandlingprecautions..............................................................7-2
Dieselfuel..............................................................................7-4
Specications-Biodieselfuel..........................................................7-5
Fluidsandlubricants...................................................................7-7
Protectivedevices......................................................................7-8
MAINTENANCECHART
Maintenancechart–Modelswithmechanicaltransmission..........................7-10
Maintenancechart–ModelswithSemiPowershifttransmission.....................7-12

WHENTHEWARNINGLAMPLIGHTS
Engineairlter,primary...............................................................7-14
Brakeuidlevel........................................................................7-16
Clutchuidlevel–Modelswithmechanicaltransmission............................7-16
EVERY10HOURSOREACHDAY
Enginecoolant–ModelswithSemiPowershifttransmission........................7-18
Enginecoolant–Modelswithmechanicaltransmission..............................7-19
Engineoil..............................................................................7-20
Checktheremotecontrolvalvedrainbottles..........................................7-20
Windshieldwiperuidreservoir.......................................................7-20
Pneumaticbrakereservoir............................................................7-21
FIRST50HOURS
First50HourService–ModelswithSemiPowershifttransmission..................7-22
First50HourService–Modelswithmechanicaltransmission.......................7-23
EVERY50HOURS
Cabairlters–Cleaning..............................................................7-24
Cabrecirculationairlter..............................................................7-25
Cleaningtheradiators.................................................................7-26
Lubricationpoints......................................................................7-27
Wheelnutstorque.....................................................................7-30
Checkthetirepressuresandthetirecondition........................................7-31
EVERY300HOURS
Enginebelt............................................................................7-32
Pneumaticbrakecompressorbelt–Check...........................................7-32
A/Ccompressorbelt...................................................................7-32
Pre-lter-Check–ModelswithSemiPowershifttransmission......................7-33
Pre-lter-Check–Modelswithmechanicaltransmission............................7-34
Changethefuellterelement.........................................................7-35
Chargepumplter-Cleaning–Modelswithmechanicaltransmission..............7-36
Changeengineoilandlter...........................................................7-37
Adjustthehandbrake.................................................................7-38
Transmissionoillevel-CheckSemi-Powershifttransmission........................7-39
Transmissionoillevel-CheckMechanicaltransmission.............................7-40
Axleoillevelfront–Check............................................................7-40
Wheelhub-Changeuid.............................................................7-41
Frontaxlewithextension–Caneharvester(whenavailable)........................7-41
Nutsandscrewstighteningtorque....................................................7-42
Cabairlters–Activatedcharcoallter–(wheninstalled)...........................7-43
EVERY600HOURS
Engineairlter-Outerelement.......................................................7-44
Engineairlter-Innerelement........................................................7-45
Checktheairintakeconnections......................................................7-46
Checkthetransmissionoilcoolerpipecouplings.....................................7-47

Fuelinjectionsystem-Cleaning......................................................7-47
Cabairlters..........................................................................7-48
Cabrecirculationairlter..............................................................7-48
Changethechargepumpoillter–ModelswithSemiPowershifttransmission.....7-49
EVERY900HOURS
Changethechargepumpoillter–Modelswithmechanicaltransmission..........7-50
EVERY1200HOURSORANNUALLY
Pneumaticbrakesystemdryer........................................................7-51
Changehydraulicsystemoil..........................................................7-52
Changefrontaxleoil..................................................................7-53
Enginevalveclearance................................................................7-53
Greasetherearaxleshaftbearing....................................................7-54
Frontaxlewithextension–Caneharvester(whenavailable)........................7-54
Hydraulicoillter–ModelswithSemiPowershifttransmission......................7-55
Hydraulicoillter–Modelswithmechanicaltransmission...........................7-55
Autopilotvalve-ReplaceFilter.......................................................7-56
Changetheenginebreatherlter.....................................................7-56
EVERY1200HOURSOREVERY2YEARS
Changetheenginecoolantuid.......................................................7-57
GENERALMAINTENANCE
Airconditioninglterdrier.............................................................7-61
Cleaningthetractor....................................................................7-62
Fuelsystem............................................................................7-63
Servicebrakes.........................................................................7-64
Adjustthecabsuspension(wheretted)..............................................7-65
Headlightandworklampadjustment..................................................7-66
Replacingbulbs.......................................................................7-67
Fusesandrelays-Modelswithoutcabandmechanicaltransmission...............7-71
Fusesandrelays-Modelswithcabandmechanicaltransmission...................7-75
Fusesandrelays-ModelswithcabandSemi-Powershifttransmission.............7-79
Battery.................................................................................7-84
Engineidlespeed–Modelswithmechanicaltransmission..........................7-85
Checktheremotecontrolvalvedrainbottles..........................................7-85
STORAGE
Storingthemachine...............................................................7-86
Preparationforuseafterstorage..................................................7-87
8TROUBLESHOOTING
FAULTCODERESOLUTION
Introduction.........................................................................8-1

ALARM(S)
Faultcodesandsymbols.......................................................8-2
SYMPTOM(S)
Engine..........................................................................8-3
Transmission–ModelswithSemiPowershifttransmission...................8-5
Drive–Modelswithmechanicaltransmission.................................8-6
Three-pointhitch–Hydrauliclift...............................................8-7
Three-pointhitch–Mechanicallift.............................................8-8
HydraulicSystem...............................................................8-9
Brakes..........................................................................8-9
Cab.............................................................................8-9
ElectricalSystem...............................................................8-9
9SPECIFICATIONS
GENERALDIMENSIONS....................................................................9-1
OverallDimensions.........................................................................9-1
Fluidsandlubricants.......................................................................9-4
Engine......................................................................................9-6
Drive........................................................................................9-7
Hydraulics..................................................................................9-7
Three-pointhitch...........................................................................9-7
Three-pointhitch...........................................................................9-8
Brakes......................................................................................9-8
Steering.....................................................................................9-9
PowerTake-Off(PTO)......................................................................9-9
Electrical....................................................................................9-9
10ACCESSORIES
Pneumatictrailerbrake....................................................................10-1
Rotarybeacon(option)....................................................................10-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
GENERALINFORMATION
ThisManualhasbeenpreparedtoassistyouinthecor-
rectprocedureforrunning-in,drivingandoperatingand
forthemaintenanceofyournewmachine.Readthisman-
ualcarefully.Yourmachineisdesignedtobeusedinnor-
malandcustomaryagriculturalapplications.
Ifyourequiretechnicalsupportforyourmachineatany
time,donothesitateincontactingyourCASEIHdealer.
Theyhavecompanytrainedpersonnel,genuinepartsand
thenecessaryequipmenttocarryoutallyourservicere-
quirements.
Thespecicationsareprovidedforyourinformationand
guidance.Forfurtherinformationconcerningyourtractor
andequipment,consultyourCASEIHdealer.
Alldatagiveninthisbookissubjecttoproductionvari-
ations.Dimensionsandweightsareapproximate.The
illustrationsdonotnecessarilyshowtractorsinstandard
conditionorimplythatthesefeaturesareavailableinall
countries.Forexactinformationaboutanyparticulartrac-
tor,pleaseconsultyourCASEIHdealer.
Yourtractorhasbeendesignedandbuilttogivemaxi-
mumperformance,economyandeaseofoperationunder
awidevarietyofoperatingconditions.Priortodelivery,
thetractorwascarefullyinspected,bothatthefactoryand
byyourCASEIHdealertoensurethatitreachesyouin
optimumcondition.Tomaintainthisconditionandensure
trouble-freeoperation,itisimportantthatyouperformthe
routineservicesspeciedintheMaintenanceGraphicof
thisManualattherecommendedintervals.
OPERATORSMANUALSTORAGE
TheOperatorsManualsuppliedwithyourtractorisanim-
portantsourceofinformationandshouldbestoredsafely.
Themanualiswrittenspecicallyforyourtractorsoitis
importantthatyoumakeanoteoftheprintnumberand
issuedatewhichcanbefoundonthecover.Intheevent
themanualislostordamageditcanbereplacedwiththe
correctversion.
AstoragepocketfortheOperatorsManualcanbefound
ontherearoftheseat.Themanualshouldbekeptinthis
pocketatalltimeswhennotinuse.
ABOUTTHISMANUAL
Thismanualgivesinformationforuseofyourmachine,as
intendedandundertheconditionsforeseenbythemanu-
facturerduringnormaloperationandroutineserviceand
maintenance.
Readandunderstand;keepitingoodconditionandal-
wayssafelystoreitintheprovidedpocketinthebackof
yourseatforlatereasyuse.
Thismanualdoesnotcontainalltheinformationrelated
toperiodicalservice,convertingandrepairstobecarried
outbyCASEIHprofessionalservicepersonnel.
TheTableofContentspage(s)areprovidedtohavean
overviewofmainmanual’stopics.Adetailedalphabetic
indexisavailableattheendofthismanualforlocating
specicitems.
NormalOperation
•Normaloperationmeanstheuseofthetractorforthe
purposeintendedbythemanufacturerbyanopera-
torfamiliarwiththetractorandthemountedortowed
equipmentandcomplyingwiththeinformationforop-
erationandsafepractices,asspeciedbythemanu-
facturerinthismanualandbythedecalsonthetractor
andtheequipment.
•Normaloperationincludesthepreparationandstorage
ofthetractor,swingingcomponentsintoworkposition
andviceversa,addingorremovingballastandpicking
upandsettingoffattachments.
•Normaloperationincludestheadjustmentandsetting
ofthetractorandequipment,forthespeciccondition
oftheeldand/orthecrop.
Routineservice
•Routineserviceandmaintenancemeansactivitiesthat
mustbedonedailybyanoperatorfamiliarwiththetrac-
torcharacteristicsandcomplyingwiththeinformation
forroutineserviceandsafepractices,asspeciedby
themanufacturerinthismanualandbydecalsonthe
tractor,inordertomaintainitsproperfunction.Rou-
tineserviceincludesactivitiessuchasfuelling,clean-
ing,washing,toppingupuidlevels,greasing,andre-
placingconsumablearticlessuchaslampbulbs.
Converting,periodicalserviceandrepair
•Periodicalservicemeansactivitiesthatmustbedoneat
denedintervalsbytrainedpersonnelfamiliarwiththe
tractorcharacteristicsandwhicharecomplyingwiththe
informationforperiodicalserviceandsafepractices,as
partlyspeciedbythemanufacturerinthismanualand
inotherCompanyliterature,inordertomaintainthe
expectedlifetimeofthetractor.
•Convertingmeansactivitiesthatmustbedoneby
professionalservicepersonnelfamiliarwiththetractor
characteristicsandcomplyingwiththeinformationfor
converting,aspartlyspeciedbythemanufacturerin
1-1

1-GENERALINFORMATION
thismanual,inassemblyinstructionsorinotherCom-
panyliterature,inordertotthetractortoaspecic
conguration.
•Repairmeansactivitiesthatmustbedonebyprofes-
sionalservicepersonnelonlywhoarefamiliarwiththe
tractorcharacteristicsandcomplyingwiththeinforma-
tionforrepair,asspeciedbythemanufacturerinthe
CASEIHdealer’sServiceManual,inordertorestore
theproperfunctionofthetractorafterafailureorre-
ductioninperformance.
CLEANINGTHETRACTOR
Yourtractorisastate-of-the-artmachinewithsophisti-
cated,electroniccontrols.Thisshouldbetakenintocon-
siderationwhencleaningthetractor,particularlyifusing
ahighpressurewasher.Eventhougheveryprecaution
hasbeentakentopreserveelectroniccomponentsand
connections,thepressuregeneratedbysomeofthese
machinesissuchthatcompleteprotectionagainstwater
ingresscannotbeguaranteed.
Whenusingahighpressurewasher,donotstandtoo
closetothetractorandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,
llercaps,etc.Neverdirectacoldwaterjetatahot
engineorexhaust.
Failuretocomplywiththeseruleswillrenderthewarranty
nullandvoid.
Safety
ThepagesinSection2listtheprecautionstobeobserved
toensureyoursafetyandthesafetyofothers.Readthe
safetyprecautionsandfollowtheadviceofferedbefore
operatingthetractor.
SERVICEPARTS
Itshouldbepointedoutthatgenuinepartshavebeenex-
aminedandapprovedbytheCompany.Theinstallation
and/orusageof'non-genuine'productscouldhavenega-
tiveeffectsuponthedesigncharacteristicsofyourtractor
andtherebyaffectitssafety.TheCompanyisnotliable
foranydamagecausedbytheuseof'non-genuine'parts
andaccessories.Onlygenuinereplacementpartsshould
beused.Theuseofnon-genuinepartsmayinvalidatele-
galapprovalsassociatedwiththisproduct.
Itisprohibitedtocarryoutanymodicationstothetrac-
torunlessspecicallyauthorised,inwriting,bytheAfter
SalesServicedepartmentoftheCompany.
WARRANTY
Yourtractoriswarrantedaccordingtolegalrightsinyour
countryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyifthetractor
hasnotbeenused,adjustedandmaintainedaccording
totheinstructionsgivenintheOperator’sManual.
Checkthemandatoryservicesforyourmachineinthe
WarrantyBooklet.TheWarrantyBookletisissuedwith
themachine.
USEOFBIODIESELFUELS
NOTICE:BeforeusingBiodieselfuelsinyourtractor,refer
totheinformationonpage7-4regardingthestorageand
useofBiodieselfuels.
EMISSIONCONTROLS
Thedesignandconstructionoftheengineandfuelsys-
temonyourmachinemeetsgovernmentemissionsstan-
dards.tamperingbydealers,customers,operatorsand
usersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwar-
ranty,legalactionandpossibleconscationofthema-
chineuntilreworktooriginalconditioniscompleted.En-
gineserviceand/orrepairsmustbedonebyacertied
technicianonly!
1-2

1-GENERALINFORMATION
Productidentication
Yourmachineanditsmaincomponentsareidentiedby
codes.Thesecodesfacilitateidenticationofyourma-
chine.YoumustgivethemtoyourCASEIHdealerwhen
requestingreplacementpartsorservicing.Thefollowing
informationindicateswheretheidenticationcodesare
stamped.
Machineidenticationplate
Theplaquewiththeproductidenticationnumber(PIN)
islocatedontheinsideoftheradiatorbracketontheleft-
handside.
BRAG12TRLUE03471
ThePINisalsostampedonthemachine’sfrontaxlesup-
portbracket.
BRAG12TRLUE12122
1-3

1-GENERALINFORMATION
Engineidentication
Theengineserialnumberanddateofmanufactureare
stampedontheright-handsideofengineblock(1)below
themanifold.Recordthenumberbelow.
EngineSerialNo.__________
BRJ4859B1
NOTE:Theengineserialnumberisrepeatedontheinfor-
mationplatelocatedontheleftsideoftheengineoilpan.
Furtherinformationrelatingtoengineadjustmentsand
emissionlevelcompliancearealsoshownontheengine
informationplate.
NOTE:Thedetailsdisplayedontheengineinformation
platemaychangedependingonthecountryinwhichthe
tractorissold.
SS10K0202
Componentidentication-Transmission
Theserialnumberplate(1)islocatedontheright-hand
sideofthetransmissioncasingbehindthebatterycarrier.
Thisnumberisrepeatedonthevehicleidenticationplate.
Recordtheinformationbelowforquickreference.
DrivelineSerialNumber._____________________
BRJ4857B1
1-4

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