Case K40 User manual

~/~
~
~
-
C11('
H
ROtARY
MOWER
K40,
~
K46
Operator's Manual
9-51560
Written In
Clear
And
Simple
English
1\
\
J I
Case
A Tenneco
Company

r----.
IF
THIS
MACHINE
IS
USED
BY
AN
EMPLOYEE
OR
IS
LOANED
OR
RENTED,
MAKE
ABSOLUTELY
CERTAIN
THAT
THE
OPERATOR(S),
PRIOR
TO
OPERATING:
1.
fS
fNSTRUCTED
fN
SAFE
AND
PROPER
USE.
2.
REVfEWS
AND
UNDERSTANDS
THE
MANUAL(S)
PERTATNfNG
TO
THE
I\1ACHfNE.
751253
BEFORE
STARTING
ENGINE
STUDY
OPERATOR'S
MANUAL
SAFETY
MESSAGES
READ
ALL
SAFETY
SIGNS ON
MACHINE
CLEAR
THE
AREA
OF
OTHER
PERSONS
LEARN
&
PRACTICE
SAFE
USE
OF
CONTROLS
BEFORE
OPERATING
IT
IS
YOUR
RES
PON
SIBILITY
TO
UNDE
RST
AND AND
FOL
LO
W
MAN
U F
ACTURER'S
INSTRU
CTIONS
ON
M
ACHINE
OPERAT
IO N .
SERV
IC
E,
AND
TO O
BSERVE
P
ERTINENT
L
AWS
AND
REGU
LAT. IO
NS
.
OPE
RATOR
AN
D
SERVICE
MANUA
LS
MAY
BE
O
BTAIN
E D
FROM
YOUR
E
QUI
PMENT
DEA
LER.

SAFETY
MESSAGES
Regard
your
lotary
mower
as
<J
CAUTION:
Fill
gas
tank
out
of
piece
of
power
equipment
anci
be doors and avoid
spilling
gasoline.
sure this manual
is
read and under-
Do
not
fill
tank
with
gasoline
while
stood
by
all
who
operate
It
.
A A
smoking
or
while
engine
IS
running
.
CAUTION:
Never allow
children
h A
Maintain
your
tractor
and I
otal
y
or
young
teenagers
to
opel ate
the
..
mower
In
top
operating
condition.
tractor
and
rotary
mower
A
CAUTION:
Unbalanced blades are
a hazard and
will
cause
premature
wear and
failure
of
bearings and
spindles.
If
the
blades
cannot
be
balanced
by
resharpening, replace
them
with
new
ones.
A
CAUTION:
Never
g-et
011
or
off
the
tractor
while
the
mowel
IS
running.
-
3-

,
CAUTION:
Disengage
attachment
h.
A
CAUTION:
Give
complete
and
un- -drive lever,
stop
engine
and
remove
..
divided
attention
to
the
job
at
hand.
key
and
spark
plug wire(s)
before
making
adjustments.
CAUTION:
Shut
off
engine,
allow
CAUTION:
Stop
engine,
disengage
engine
to
cool
and
remove
key
and
attachment
drive,
set
parking
brake
spark
plug
wire(s)
before
replacing
and
remove
key
when
tractor
is
mower
drive
belt.
unattended.
A A
CAUTION:
Disengaqe
attachment
A
rn
drive
cl
utch
when
someone
ap-
CAUTION:
Do
not
allow
anyone
proaches
or
whenever
the
mower
other
than
the
operator
to
ride
on
is
being
transported.
the
tractor.
A
CAUTION:
Be
sureyoll
knowhow
to
~top
the
tractol
Jnd
mower
at
il
moments
notice.
m
CAUTION:
Stop
and
inspect
the
mower
for
damage
immediately
af-
ter
striking
a foreign
object
and
repair
damage
before
restarting
and
A
operating
the
machine.
WARNING:
Improper operation
of
your tractor
on
hillsides and
slopes
can
be
dangerous. Avoid improper
operation!
Read
and
follow the in-
structions
given
in
the section ti-
rn
tled "Hillside Operation"
in
this
DANGER:
Spinning Blade. Keep manual before operating your trac-
clear. Contact
can
injure. tor.
IMPORTANT:
Always
install
new
decals
whenever
the
old
decals
are
destroyed,
lost,
painted
over
or
illegible. When individual
parts
are
replaced
that
have decals
attached,
be
sure
to
install a
new
decal
with
the
new
part.
Replacement
decals are
a-
vailable
from
your
Case
dealer.
- 4 -

HILLSIDE
(SLOPE) OPERATION
Avoid
operating
tractor
on
hillsides
and
slopes.
To
mini·
mize
the
possibility
of
accidents
while
operating
on
hills
and/or
rough
terrain,
obey
a
combination
of
rules, prac·
tices
and
good
common
sense.
These
include:
1. Reading,
understanding,
and
obeying
all
written
safety
messages
appearing
on
decals
on
the
mach
ine
and
in
operator's
manuals.
2. Learning
from
your
operator's
manual
and
carefully
from
EXPERIENCE
how
to
operate
your
tractor
cor-
rectly.
Know
your
tractor's
limitations.
3. Knowing
the
terrain
on
which
you
are
operating
your
tractor.
There
are
terrain
conditions
on
which
your
tractor
cannot
be
operated!
4. Learning
to
expect
changes
in
operating
conditions.
Adding
or
removing
attachments
or
weight
to
your
tractor
will
make
your
tractor
perform
differently.
Rain,
snow,
loose gravel,
wet
grass,
etc.,
change
the
tractive
conditions
of
the
terrain
requiring
changes in
your
operating
technique
or
not
to
operate
on
that
terrain.
The
following
paragraphs
will
cover
these
practice
s
one
at
a
time.
Read
and
study
them.
The
examples
provided
are
not
all inclusive
but
will give
you
a firm
understanding
of
the
requ
irements
for
avoidi
ng
accidents
wh ile
operating
your
tractor.
A
tractor,
the
same
as
your
model,
passed a
stability
test
at
angles
prescribed
by ANSI B71.1 -
1972
and
B71.1a -
1974
(American
National
Standards
Institute)
. This
test
was
made
with a
stationary
tractor
without
mounted
equipment
and
on
a
perfectly
smooth
and
hard
surface
.
This
may
not
be
representative
of
the
conditions
on
which
your
tractor
will
operate
.
THE
OPERATOR
IS
THE
SOLE
JUDGE
AS
TO
THE
DEGREE
OF
SLOPE
ON WHICH
THIS
TRACTOR
CAN
BE
SAFELY
OPERATED.
IF
IN
DOUBT
THAT
THIS
TRACTOR
CAN
BE
SAFELY
OPERATED
ON A PAR-
TICULAR
SLOPE,
DO
NOT
OPERATE
ON
THAT
SLOPE! COMMON
SENSE
MUST
PREVAIL.
- 5 -
Read,
Understand,
Obey:
Safety
messages are
found
on
the
tractor
and
in
the
op-
erator's
manuals. These
l!ll:!.U
be
understood
by
the
trac-
!QLfmerator
to
be
of
value.
Be
sure
that
these
messages
are
studied
before
starting
and/or
operating
the
tractor
by
an
operator
not
familiar
with
this
particular
tractor.
learn
to
OJ:1erate:
Learn
your
tractors
controls
from
decals
on
the
tractor
and
from
instructions
in
the
operator's
manual.
Practice
how
to
properly
manipulate
these
controls.
Practice
must
be
done
in a
flat
area,
clear
of
obstacles
and
bystanders.
Learn
your
tractors
operating
characteristics
and
limita-
tions.
These
include:
a.
amount
of
engine
power
available
b.
engine
governor
response
c.
tractive
abil ity
d.
steering
characteristics
e.
braking
characteristics
f.
movement
of
travel lever
g.
forward
and
reverse
ground
speeds
h.
speed
of
attachment
lift
I.
and
others
Attempting
any
operation
which
approaches
or
exceeds
the
tractor's
Iim;'tation
is
risking
an
accident
.
Know
the
Terrain:
Know
the
terrain
on
which
you
are
working
. ,
Find
hidden
obstaCles by walking
through
and
inspecting
the
area
prior
to
operating
your
tractor
on
it. Mark
obstacles,
such
as,
rocks,
ruts
or
holes with a 6
ft
. long
pole
and
red
flag
and
illY
well
clear
of
these
obstacles
when
operating.
Operate
your
tractor
at
a
ground
speed
slow
enough
to
in-
sure
complete
control
at
all
times
.
Place
the
transmission
in
low
range
and
regulate
the
travel
control
lever slowly
and
smooth
Iy
to
mainta
in
th
is
safe
speed
.

Always drive in a
forward
direction
when
proceeding
downhill.
Never drive
up
a hill. If necessary, back
up
a
hill
to
the
desired
position.
Always
back
up
loading
ramps
and
tilt
bed
trailers. If necessary
to
turn
while
on
a hill,
always
turn
downward
.
Your
judgement,
based
on
operating
experience
is
the
final word in
deciding
if
you
should
negotiate
any
given
hill
or
slope. If
you
are
in
doubt
about
safety
-
STAY
OFF
THE
SLOPE.
Under
no
circumstances
should
an
inexperienced
operator
attempt
to
use
your
tractor
on
slopes
or
hillsides.
You
may
encounter
some
terrain
on
which
your
tractor
cannot
be
operated
even if a
different
piece
of
equipment
has
operated
there
in
the
past.
Learn
to
Compensate for Changes
in
Operating Condi-
tions:
Adding
or
removing
attachments
or
ballast (such as wheel
weights
or
fluid)
change
the
weight
and
weight
distribu-
tion
of
your
tractor
and,
therefore,
change
your
tractors
operating
characteristics.
Be
alert
to
these changes. Practice
operati
ng
the
tractor
after
each
change
has
been
made.
Adding
an
attachment
(weight)
to
the
rear of
the
tractor
reduces
the
weight
on
the
front
axle.
Adding
an
attach
-
ment
(weight)
to
the
front
of
the
tractor
reduces
weight
on
the
rear
of
the
tractor.
You
must
add
counterweight
to
the
front
if a
rear
mounted
attachment
is
installed.
You
must
add
counterweight
to
the
rear if a
front
moun-
ted
attachment
is
installed.
Tractive
conditions
will vary with
weather
and
terrain
and
equipment.
Areas
wet
with dew, rain
or
snow
will be
more
slippery
than
when
dry. Areas
covered
with loose gravel are
more
slippery
than
firm
dry
ground.
Greater
stopping
distances
are
required
in
these
slippery
areas.
Spinning
rear wheels
tend
to
move
the
tractor
sideways.
The
addition
of
tire
chains
will provide
more
traction
to
the
rear wheels in
the
forward-reverse
direction
but
less
stability
in
the
sideways
direction.
Chains will cause
more
abrupt
starting
and
stopping.
The
final
word
in safe
tractor
operation
rests
on
your
judgement.
If
in
doubt
of
your
safey -
STAY
OFF
TH
E
SLOPE
.
f
- 6 -

INTRODUCTION
This operator's manual
is
for
the Model K40, K44, and
Read
this manual before operating
your
rotary mower.
K46
rotary
mower. This operator's manual includes:
See
your
J I
Case
dealer
for
parts or repairs.
a.
Safety
Rules
b.
Installation Procedure
c.
Operating Procedure
d. Adjustments The words
"Right,
Left,
Front
and Rear"
as
used
in this
manual indicate directions when you
are
in the operator's
e.
Maintenance
seat
in the normal operating position.
ATTACHMENT
APPLICATION
CHART
MODEL
K40
G
K46
SIZE
TRACTOR
MODEL
(Beginning
with
P.I.N. 9646800 )
38"
(965 mm) 210, 220, 222, 442
44"
(1115 mm)
222,224,442,444,44~644,646,648
224,444,446,448,644,646,648
48"
(1220 mm)
B
ELT
A
PP
LICATION
CHART
*
TRACTOR
M
OD
EL
210 All
220 Before P.I.N. 9656747
220 P.I.N. 9656747 and after
222 Before P.I.N. 9658189
222 P.I.N. 9658189 and after
224
All
442
All
444 Before P.I.N. 9661261
444
P.I.N. 9661261 and after
446,448
All
644 Before P.I.
N.
9698343
644 P.I.N. 9698343 and after
646,648
All
" Belts included
with
your
tractor
.
BE
LT
PART
NU
MBER
C23358
C23807
C23358
C23807
C23358
C23358
C23809
C23809
C23359
C23359-t-
C23807
C23810
C23808
SPECIAL
INFORMATION
TRACTOR
MODEL
ALL
Lift
links
included
with
tractor.
INSTALLATION
01\1
TRACTORS
BEFORE PRODUCT
IDENTIFICATION
NUMBER 9646800
TRACTOR
MODEL
USE
KIT
220, 222 H-38
442,444
H-39
NOTE: Part numbers can change.
See
your
J I
Case
Dealer. - 7 -

OPERATING CONTROLS
ATTACHMENT
CLUTCH
LEVER
The
rotary
mower
is
started
and
stopped
with
the
attach-
ment
clutch
lever.
See
your
tractor
operator's
manual
for
correct
use
of
your
tractor
controls
.
ATTACHMENT
LIFT
LEVER
The
rotary
mower
is
raised
and
lowered
with
the
attach-
ment
lift
lever.
HYDRAULIC
LIFT
When
mowing,
put
the
attachment
lift lever in
the
"LOWER"
position
until
the
lift
arms are
midway
in
the
lift
link
slots.
ATTACHMENT
LIFT
HEIGHT
SELECTOR
LEVER
See
your
tractor
operator's
manual
for
correct
use
of
your
tractor
controls
.
HEIGHT
SELECTOR
LEVER
The
cutting
height
is
controlled
by
the
height
selector
lever.
TO
INCREASE
THE
CUTTING
HEIGHT
: Disengage
the
pin
and
pull
the
height
selector
lever up.
TO
DECREASE
THE
CUTTING
HEIGHT:
Disengage
the
pin
and
push
the
height
selector
lever
down.
TRACTOR
TRAVEL
LEVER
HIGH-LOW
FIGURE
1
(MODEL
222
WITH
MODEL
K44
ROTARY
MOWER)
OPERATION
1. See
the
"ADJUSTMENTS"
and
"MAINTENANCE"
5.
Get
on
and
get
off
the
tractor
correctly.
Never use
the
sections
of
this
manual
before
operating
your
rotary
lawn
mower
frame
for
a
step.
mower.
2.
See
your
tractor
operator's
manual
for
correct
use
of
you
r
tractor
controls.
WARNING:
Be
sure
that
the
at-
3. Learn
to
operate
the
tractor
and
rotary
mower
in an
tachment
drive
clutch
is
off,
the
area
clear
of
persons
and
obstructions.
engine
is
shut
off,
the
key
removed
and
the
blades have
stopped
spin-
4.
Check
the
work
area
for
obstructions
.
Remove
the
ning
before
attempting
to
clean a
A
small
obstructions.
Mark
the
large
obstructions
so
you
plugged discharge
chute
.
can see
them.
Do
not
hit
the
large
obstructions
.
- 8 -

TO
GET
ON
THE
TRACTOR
FROM
THE
RIGHT
SIDE:
a.
put
your
right
foot
on
the
right
foot
rest
b.
put
your
right
hand
on
the
steering
wheel
c.
put
your
left
hand
on
the
seat
back
d. swing
your
left
leg
between
the
steering wheel
and
seat
TO
GET
ON
THE
TRACTOR
FROM
THE
LEFT
SIDE
:
a.
put
your
left
foot
on
the
left
f
oot
rest
b.
put
your
left
hand
on
the
steering
wheel
c.
put
you
r
right
hand
on
the
seat
back
d. swing
you
r right leg
between
the
steering
wheel
and
seat
Use
the
reverse
procedure
to
get
off
the
tractor
.
A
CAUTION:
Never get 011
01
off
the
tractol
while
the
1ll0WCI
IS
luniling
6.
Start
the
rotary
mower
by
smoothly
engagi
ng
the
at
-
tachment
clutch
lever.
A
Be
eel tJIIl
whoever
operdtes
till'
Illowel has I ead and undel
stands
the
Safety
Rules
III
the
flOllt
of
this
manual.
7.
Lower
the
lawnmower
to
the
cutting
position
. Make
sure
the
lift
arms
are
located
in
the
center
of
the
slots
in
the
lift
links. This
permits
free
movement
of
the
lawnmower
.
On
tractors
with
hydraulic
Iift,
do
not
put
the
attach
·
ment
lift
lever in
the
"FLOAT"
position
.
MOWING
CONDITIONS
Mowing
conditions
can
be
different
. You
must
use
the
correct
operating
methods
according
to
the
following
chart
:
CONDITION
METHOD
1.
Short
or
thin
grass. 1. a. move
the
height
selector
lever
to
the
cutting
height
needed.
b. move
the
throttle
lever
to
a
position
between
3/4
and
full
throttle.
c.
adjust
ground
speed
as
needed.
d.
you
may
decrease engine speed
or
put
the
range se-
lector
in
the
"HIGH"
position
if this
doesn
't cause
an
overload
to
the
engine.
The
engine will
become
too
hot
and
the
rotary
mower
will
not
work
cor-
rectly if
the
engine
is
operated
with
an overload.
- 9 -

CONDITION METHOD
2.
Long
or
thick grass.
3. Wet grass.
4. Rough terrain.
5. Cu
tting
near objects.
.:a..
"-...;
'
~
-
6. When grass will
not
be
swept
.
7. When grass will be
swept.
8. Wind.
2.
a.
move
the
height
selector lever
to
the
highest posi-
tion.
b. increase engine speed
to
the
"FULL
THROTTLE"
position.
c. reduce ground speed.
d.
cut
long
or
thick grass twice.
e.
operate
with
the
chute
facing
the
cut
area.
3.
a.
do
not
cut
wet
grass.
4.
a.
raise
the
mower
into
the
transport
position.
b.
put
the
gauge wheels
in
the
"M"
position
.
c.
operate
the
mower
in
the
transport
position
to
keep
the
gauge wheels
off
the
ground.
d. reduce
ground
speed.
5. a. use
the
right side
of
the
rotary
mower.
The
cut
material will be moved
away
from
the
object.
6. a.
operate
with
chute
facing
the
cut
area.
7. a.
operate
with
chute
facing
the
uncut
area.
b.
the
grass will be
in
one
strip
and can be removed
with a sweeper.
8.
turn
the
tractor
so
the
wind will move grass away from
you.
FIGURE
2
FIGURE
3
. 10 -

ADJUSTMENTS
FIGURE
4
A
CAUTION:
Disengage
attachment
drive
lever,
stop
engine
and
remove
key
and
spark
plug vvlre(s)
before
making
adjustments.
HEIGHT
SELECTOR
LEVER.
(See Figure
4.)
You
can
adjust
the
lawnmower
height
with
the
height
selector
lever.
TO
CHANGE
THE
CUTTING
HEIGHT:
1.
Raise
the
lawnmower
into
the
transport
position.
This
will
decrease
the
weight
on
the
height
selector
lever.
2. Pull
outward
on
the
pin.
3.
Move
the
lever
up
or
down
to
the
needed
height.
4.
Push
the
pin
into
the
hole
selected.
GAUGE
WHEELS.
(See
Figure
4.)
SMOOTH
TERRAIN
1.
Always
operate
the
rotary
mower
with
the
gauge
wheels
on
the
ground.
Make
sure
all
weight
is
off
the
lift
links
for
the
rotary
mower.
The
lift
links
must
move
freely
to
cut
level
and
even.
2.
The
gauge
wheels
must
not
contact
the
ground
while
the
lawnmower
is
in
the
transport
position.
ROUGH
TERRAIN
1.
Operate
the
rotary
mower
in
the
transport
pOSitIOn
and
with
the
height
selector
lever in
the
"M"
position
.
2.
Reduce
ground
speed.
DRIVE
BELT
TENSION.
(See Figure 5.)
The
belt
tension
is
correct
when
the
gap
between
spring
coils
is
equivalent
to
one
wire
diameter.
TO
INCREASE
BELT
TENSION
:
Turn
the
adjusting
han-
dle
counterclockwise.
TO
DECREASE
BELT
TENSION:
Turn
the
adjusting
handle
clockwise.
IMPORTANT:
Check
the
belt
tension
after
the
first
hour
of
use.
Adjust
the
belt
tension
if
necessary.
Before
each
use,
check
the
belt
tension
and
adjust
if necessary.
1)
WINO
KEY
CLOCKWISE
By
HAND
AS
FAR
AS
POSSIBLE
AND
PLACE
ATTACHMENT
DRIVE
IN
ENGAGEMENT
POSITION
DECK DRIVE
PULLEY
2)
INSTALL
BELT
OVER
PULLEYS AND IDLER
PULLE
YS AS
SHOWN
OOUBLE
CHECK
THAT
THE
BELT
IS
PAOPERl
Y
SEATED
IN
EACH
PULLEY
WITH
ONLY
ONE
90
DE ·
GAEE
TWIST
BETWEEN
SUCCEEDING
PULLE
YS
3)
WINO
KEY
COUNTER
.
CLOCKWISE
UNTil
GAP
BETWEEN
SPRING
COi
lS
SPRING
IS
EQUIVALENT
TO
SPRING
WIRE
DIAMETER
IDLEA
PULLEYS
EY
~LOOSEN
~
II
41
AT
PERIODIC
INTEA
·
VA
lS
RECHECK
FOR
TI
GHTEN
l5
CORRECT
CLEARANCE
BETWEEN COILS AND
ADJUST
AS
REQUIRED
This
will
keep
the
gauge
wheels
from
contacting
the
FIGURE
5
ground.
-
11
-

LAWNMOWER
FRONT
TO
REAR
LEVEL. 3. Measure
the
distance
from
the
blade
ends
to
the
level
(See Figure 6.)
surface.
Make sure
you
measure
as
near
the
blade
end
Smooth
cutting
and
minimum
horsepower
consumption
are
a
result
of
a level
rotary
mower.
BEFORE
STARTING
THE
PROCEDURE:
1.
Put
the
tractor
and
rotary
mower
on a level
surface,
like a
concrete
floor.
2.
Put
the
heightselector
lever in
the
"M"
position.
3.
Lower
the
lawnmower
to
the
cutting
position.
TO
RAISE
THE
FRONT
OF
THE
LAWNMOWER:
1. Loosen
the
rear
nuts
that
hold
the
leveler links.
2.
Turn
the
two
front
nuts
rearward
an equal
number
of
turns.
TO
LOWER
THE
FRONT
OF
THE
LAWNMOWER:
1.
Loosen
the
front
nuts
that
hold
the
leveler links.
2.
Turn
the
two
rear
nuts
forward
an
equal
number
of
turns.
TO CHECK
FOR
LEVEL
:
1.
Rotate
the
blades until
they
are parallel
to
the
trac-
tor
frame
from
front
to
rear.
2. Make
sure
the
nuts
on
the
leveler links are tight.
as possible.
The
lawn
mower
is
level
when
both
front
and
rear
blade
measurements
are
the
same.
The
front
end
may
be
1/8"
(3
mm)
lower
than
the
rear
end.
Never
permit
the
rear
end
to
be
lower
than
the
front
end.
This will
cause
more
than
normal
power
consumption.
LAWN MOWER SIDE
TO
SIDE
LEVEL
(See Figure 6.) I
Make sure
the
problem
is
not
the
air pressure in
the
tires.
The
air
pressure
in
both
tires
must
be
correct
and
equal.
Lawn
mower
side
to
side level
is
adjusted
at
the
factory.
If
additional
adjustment
is
necessary:
1.
make
sure
the
lawn
mower
is
level
"front
to
rear"
2. move
the
tractor
and
lawn
mower
to
a level surface
3. move
the
height
selector
lever
to
the
"M"
position
4.
lower
the
lawn
mower
to
the
cutting
position
5. Ioosen
the
two
bol ts
that
fasten
the
guage wheel car·
rier
to
the
lawn
mower
6. raise
or
lower
the
carrier
as
required.
Make
the
holes
larger if
additional
adjustment
is
needed.
7.
tighten
the
bolts
ADJUST NUTS
REARWARD
TO
RAISE
FRONT
OF MOWER
FIGURE
6
-12 -

MAINTENANCE
A
CAUTION:
Disengage
attachment
drive
lever,
stop
engille
and
remove
key
and
spark
plug
wlle(sl
before
making
adjustments
BLADE
BOLTS. (See Figure
7.1
Before
you
operate
the
lawn
mower
for
the
first
time,
check
the
bolts
holding
the
blades.
The
bolts
must
be
tight.
After
the
first
eight
hours
of
operation,
check
the
bolts
again. Each
time
the
blades are
removed,
install
new
lock
washers
under
the
bolt
heads.
Tighten
the
bolts
and
check
again
after
8
hours
of
operation
.
BE.
NT
BLADES.
(See
Figure
7.)
Oleck
for
a
bent
blade
before
you
install
the
lawn
mower
on
the
tractor.
Check
the
blades
for
damage
after
you
hit
foreign
material.
The
ends
of
the
blades
must
be aligned
horizontally.
A
1/8"
(3
mm)
difference
is
acceptable.
Align
two
blades
as
shown
in
Figure
7.
Check
all six
ends
in a similar way.
Replace
all
bent
blades.
Bent
blades will leave
strips
of
grass
not
cut.
MOWER
GAUGE
WHEELS.
(See
Figure
8.)
Two
acceptable
methods
of
lubrication
:
a.
lubricate
the
gauge
wheels every
eight
hours
of
use.
Remove
the
gauge lNheels
to
apply
grease
to
the
bushings.
b.
Apply
oil every
four
hours
to
the
bolts
and
bushings
of
the
gauge wheels.
You
do
not
need
to
remove
the
gauge lNheels
to
apply
oil.
Tilt
the
lawn
mower
chassis.
let
the
oil
flow
into
the
bushings.
MOWER
BLADE
BOLTS
TIPS
MUST
BE
WITHIN
1/8"
(3
mm)
OF
SAME
HORIZONTAL
LINE.
FIGURE
7
BElT
REPLACEMENT
ON
THE
lAWN
MOWER
CHASIS.
(See Figure 8.)
1.
Remove
the
chassis
belt
guard.
2. Release
the
idler
pulley
tension
.
Put
a
9/16"
wrench
on
the
nut
which
holds
the
idler
pulley.
Rotate
the
wrench
towards
the
front
of
the
chassis.
3.
Remove
the
old
belt.
4.
Put
the
new
belt
around
the
three
spindle
pulleys
and
idler
pulley.
5. Manually
rotate
the
belt.
Check
for
free
movement
of
the
belt. Make
sure
the
idler
pulley
has
tension
.
6. Install chassis bel t
guard.
FIGURE
8
K44
MOWER WITH
BELT
GUARD
REMOVED
FOR
A
CLEAR
VIEW
.
13·
(

SHARP
BLADES. (See Figure 9.)
Stop
the
engine. Wait
for
all
motion
to
stop
.
Be
careful
while
you
check
the
lawn
mower
blades.
After
each
job
check
for
damage
or
blade
wear.
A
blade
that
is
worn
can give a rough
cut
and
brown
areas
of
grass can resul t.
See Figure 9
for
the
correct
angle
of
the
cutting
edge.
The
cutting
edge
must
be
at
least
3-1/2"
(90
mm)
long.
",;,.;:
·
>\7:;;;·
,~,;;
~
lk5"itig:
:,~
··
¥:\
.~
'ii'
CORR
ECT
ANGL
E WRONG
ANGLE
TO
OF
SHAR
PENED
SHAR PEN
CUTTING
CUTTING
EDGE EDGE
FIGURE
9
NOTE:
The
K46
lawn
mower
blades have
different
lengths.
The
center
blade
is
1"
(25
mm)
shorter
than
the
outsiqe
blades.
Make
sure
the
shorter
blade
is
installed
on
the
center
spindle.
Manually
rotate
the
blades
after
installation
.
Check
for
correct
clearance
th
rough
one
com-
plete
turn.
After
grinding a blade,
check
for
balance
. Use a
balance
tool as
shown
. A
balanced
blade
will
stay
in
a
horizontal
posi
tion.
FIGURE
10
CAUTION:
Unbalanced
blades
are
CLEANING
THE
LAWN MOWER
CHASSIS
Large
amounts
of
grass in
the
blade chassis will:
1. cause
more
than
normal
horsepower
consumption
2.
cause
an
obstructi
on
3.
cause
a
bad
cutting
job
4.
cause
corrosion
5. damage bearings
or
seals
rn
DANGER:
Spinning
Blade.
Keep
clear.
Contact
can
injure.
Stop
the
engine. Wait
for
all
motion
to
stop.
Use cau-
tion
when
you
check
the
lawn
mower
chassis. Periodical-
ly
check
and
clean
the
chassis.
Remove
the
grass
wound
between
the
blade
mounting
plates
and
spindle housings.
TRACTOR
AND
ENGINE
MAINTENANCE
Complete
instructions
for
tractor
and
engine
mainten-
ance
are in
your
tractor
operator's
manual.
CHECK
AND
CLEAN
DAILY:
1. Fins
of
the
heat
exchanger.
2.
Air
intake
screen
of
the
engine.
3. Air
cleaner
element.
During
dust
or
dry
conditions
use a
precleaner.
The
pre-
cleaner
fits
over
the
air
cleaner
element
and
gives
the
ele-
ment
a
longer
life.
The
precleaner
can
be
washed
with
detergent
and
water.
See Figure 11.
PRECL~~,.~
A
FIGURE11
a hazard
and
will cause
premature
wear
and
failure
of
bearings
and
TIRE
AIR
PRESSURE
spindles.
If
the
blades
cannot
be
balanced
by
resharpening,
replace Keep
the
tires
at
the
correct
air pressures.
See
your
trac-
them
with
new
ones.
tor
operator's
manual.
-
14-

INSTALLATION
ASSEMBLY 3. Use
cotter
pins
to
fasten
the
lift
links
to
the
mounting
bracket.
See
Figure 13.
1.
Remove
the
components
from
the
box.
Check
for
damage
or
missing parts. NOTE: On Model
446
and
448
tractors,
the
offset
lift
link
is
fastened
to
the
R.H. side
of
the
tractor.
NOTE: Do
not
assemble
the
mounting
bracket
to
the
lawn
mower
chassis as
shown
in Figure 13.
It
is
2.
The
belt
and
lift
links
for
your
mower
are
included
easier
to
first install
the
mounting
bracket
on
with
your
tractor.
the
tractor.
NOTE:
Belt
and
I
ift
links
included
with
tractor.
~-----
MOUNTING
BRACKET
/
FIGURE
12
MODEL
K44
ROTARY
MOWER·
DISASSEMBLED
.
15
.

MOUNTING
BRACKET
FIGURE
13
MODEL
K44
ROTARY
MOWER -ASSEMBLED
NOTE: DO
NOT
ASSEMBLE
MOUNTING
BRACKET
TO MOWER CHASSIS AS SHOWN.
REFER
TO
STEP 3 -
ASSEMBLY.
INSTALLING
1.
Put
the
tractor
on
a level
surface
like a
concrete
floor.
2.
Completely
turn
the
belt
adjuster
handle
counter-
clockwise. This will
permit
mounting
clearance
at
the
front
axle. See Figure
14_
TIGHTEN
BE
LT
FIGURE
14
BELT
ADJUSTMENT
-16 -

3.
See
Figure 15. Put the
mounting
bracket under the
front
of
the tractor.
Raise
and install the
mounting
bracket on the
mounting
pins. Align the holes in the
,
mounting
bracket
with
the "snap fast
pins".
Release
the "snap fast
pins"
to
hold
in place.
NOTE: Model
644,
646 and
648
tractors do
not
have
"snap fast
pins".
Use
two
clevis pins and
two
safety pins.
4.
Completely
lower
the
lift
arms on the
tractor.
On
all
models except the
446
and 448,
put
the
lift
links on
the inside
of
the
lift
arm.
See
Figure 15. Put a plain
washer on the clevis pins. From the inside install:
a.
through the slot in the
lift
link
,
b.
throught
he
front
hole in the
lift
arm
c.
fasten on the outside
with
a safety pin
On
Model
446
and
448
tractors the
left
lift
link
is
install-
ed
using the above procedure.
Use
the
offset
lift
link
on the
right
side.
To
install:
a.
put
lift
link
on outside
of
lift
arm
b.
install clevis pin
from
the inside
c.
fasten
with
washer and safety pin
5.
Raise
the
lift
arms
into
the transport position.
TRACTOR
ANCHOR
PIN
OFFSET
LIFT
LINK
INSTALLATION
FOR
MODEL
446
AND
448
TRACTORS
FIGURE
15
MOUNTING
THE
K44 MOWER
MOUNTING
BRACKET
-17
-

.-
6.
Put
the
height
selector
lever in
the
"L"
position.
From
CAUTION:
Shut
off
engine,
allow
the
right side,
sl
ide
the
lawnmower
under
the
tractor.
engine
to
cool
and remove
key
and
Align
the
mounting
tabs
with
the
mounting
bracket. spark plug wire(s)
before
replacing
mower
drive
belt.
A
Raise
the
lawn
mower
to
the
"M"
position.
Lower
the
mounting
bracket
to
the
lawn
mower
chasis.
See
Figure
16.
7.
Fasten
the
leveler links
to
the
mounting
bracket
as
shown
in
Figure
16
.
8.
Connect
the
tab
on
the
lawn
mower
to
the
mounting
bracket
. Use
two
clevis pins
and
safety
pins.
NOTE: Manually
lift
the
lawn
mower
to
align
the
brack-
et
and
tab
holes.
9. Before
you
install
the
belt:
a.
stop
the
engine
b. remove
the
ignition key
c.
permit
the
engine
to
cool
d. engage
the
attachment
drive
clutch
(to
allow
belt
to
pass)
e. raise
the
hood
and
remove
the
spark plug wire
10.
To
install
the
belt:
a. pull
the
belt
up
in
front
of
the
idler
pulleys
b.
pull
the
belt
up
and
between
the
heat
exchanger
and
the
fan
c.
put
the
belt
on
the
pulley
of
the
attachment
drive
clutch
d.
turn
the
belt
adjuster
lever clockwise
to
allow
the
belt
to
go
around
the
idler pulleys
e.
align
the
belt
on
the
idler pulleys
f.
put
the
belt
on
the
pulley
of
the
lawn
mower
11. Make sure
the
belt
is
correctly
located
on
each
pul·
ley.
See
Figure 5.
12.
Turn
the
adjuster
lever
counterclockwise
to
tighten
the
belt.
The
belt
tension
is
correct
when
the
gap
between
spring coils
is
equivalent
to
one wire
diameter.
IMPORTANT:
Before
operating
the
lawn
mower,
read
and
follow
the
Adjustments
and
Main-
tenance
sections
of
this
manual.
FIGURE
16
MOUNTING
THE
K44
MOWER CHASSIS
-
18·

TROUBLESHOOTING
CHART
LAWN MOWER
NOT
CUTTING
EVEN
OR
LEAVING
A
STRIP
OF
GRASS
POSSIBLE
CAUSE
COR
RECTION
1.
Obstruction
in
bottom
of
mower
chassis.
1.
Remove
chassis
and
clean.
2. Blades
not
sharp
. 2.
Cutting
edge
must
be
sharp
and
at
least
3-1/2"
(89
mm)
long.
3.
Engine
speed
too
slow
.
3.
Adjust
engine
speed
to
3600
RPM.
4.
Travel
speed
too
fast.
4.
Decrease
travel
speed.
5.
Grass
too
long.
5.
Cut
twice.
First
at
highest
position
then
at
needed
height.
6. Drive
or
chassis
belt
slippage. 6.
Check
belts.
Adjust
tension
or
replace
.
7.
Attachment
drive
clutch
slippage.
7.
Adjust
or
repair
attachment
drive
clutch.
LAWN
MOWER
CUTS
HIGH
ON
ONE
SIDE
POSSIBLE
CAUSE
CORRECTION
1.
Adjust
side
to
side
level (first
check
for
equal
tire
pres-
1. Lawn
mower
chassis
not
level
side
to
side. sure).
TOO
MUCH
POWER
CONSUMPTION
AND
CUTS
BADLY
POSSIBLE
CAUSE
CORRECTION
1.
BI
ades
not
sharp.
1.
Make
blades
sharp.
2. Lawn
mower
chassis
not
level
front
to
rear.
2.
Chassis
must
be
level
or
no
lower
than
1/8"
(3
mm)
in
front
(first
check
air
pressure
in tires).
3.
Blades
installed
upside
down
. 3. Install
correctly.
Blades
rotate
counterclockwise.
Cut-
ting
edge
must
lead.
4.
Blade
not
straight.
4. Replace blade.
CENTER
BLADE
ONL
Y
CUTTING
POSSI BLE
CAUSE
CORRECTION
1. Chassis
belt
broken.
1.
Replace
belt.
The
J I Case
Company
reserves
the
right
to
make
improvements
in
design
or
changes
in
specifications
at
any
time
without
incurring
any
obligations
to
install
them
on
units
•
previously
sold.
Printed
in U.S.A.
11-81-0G-6500
-19 -

"\
This manual suits for next models
2
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Snapper 1-6607 Safety instructions & operator's manual