Cassese CS 940 User manual

USER & PARTS MANUAL
Version 5
05/2017
Z27456
Version 1
07/2014

USER & PARTS MANUAL
CS940
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INDEX
I. USER MANUAL / ENGLISH............................................................................................ 4
1SAFETY FEATURES .............................................................................................................................................. 5
1.A POSITION OF THE LABELS ON THE MACHINE. ................................................................................................................5
1.B USER RULES ....................................................................................................................................................................7
1.C WHAT SHOULDN’T BE DONE..........................................................................................................................................7
1.D SAFE USE OF THE MACHINE ...........................................................................................................................................7
2DESCRIPTION ..................................................................................................................................................... 9
2.A DESCRIPTION OF THE CS940 PARTS ...............................................................................................................................9
2.B ACCESSORIES BOX ........................................................................................................................................................10
2.C OPTIONS.......................................................................................................................................................................10
2.D TECHNICAL DATAS........................................................................................................................................................11
2.E CUTTING CAPACITY ......................................................................................................................................................12
2.F NEEDED SPACE .............................................................................................................................................................13
2.G WARRANTY...................................................................................................................................................................14
3HANDLING AND UNPACKING ........................................................................................................................... 15
4INSTALLATION OF THE MACHINE ..................................................................................................................... 16
4.A PUTTING THE MACHINE IN PLACE...............................................................................................................................16
4.B INSTALLATION OF THE ARMS .......................................................................................................................................17
4.B.a Right arm installation ................................................................................................................................................................. 17
4.B.b Left arm installation....................................................................................................................................................................20
4.C ELECTRIC CONNECTION ................................................................................................................................................22
4.D PLUGING THE MACHINE TO THE AIR SOURCE..............................................................................................................22
4.E DUST COLLECTOR CONNECTION ..................................................................................................................................23
5USING THE MACHINE ....................................................................................................................................... 24
5.A STARTING THE MACHINE .............................................................................................................................................24
5.B SAWING........................................................................................................................................................................25
5.B.a Setting the horizontal clamps .....................................................................................................................................................25
5.B.b Setting the vertical clamps (optional)......................................................................................................................................... 25
5.B.c First cut....................................................................................................................................................................................... 26
5.B.d Inside measurement................................................................................................................................................................... 27
5.B.e External measure........................................................................................................................................................................27
5.B.f Cut of the first piece ...................................................................................................................................................................28
5.B.g End of a stick............................................................................................................................................................................... 29
6MAINTENANCE ................................................................................................................................................ 31
6.A OPENING THE COVER ...................................................................................................................................................31
6.B REPLACEMENT OF THE BLADES....................................................................................................................................31
6.C REPLACEMENT OF THE WASTE SUPPORT.....................................................................................................................33
6.D EMPTY THE WASTE BOX...............................................................................................................................................34
6.E PERIODICAL MAINTENANCE.........................................................................................................................................34
6.F DIAGNOSIS ...................................................................................................................................................................35
6.F.a Machine doesn’t start................................................................................................................................................................35
6.F.b The cuts are not nice .................................................................................................................................................................. 35
6.G MONTHLY SAFETY CONTROLS ......................................................................................................................................36
II. MANUEL D’UTILISATION / FRANCAIS......................................................................... 38
1CONSIGNES DE SECURITE ................................................................................................................................. 39

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1.A EMPLACEMENT DES ETIQUETTES DE SECURITE SUR LA MACHINE. .............................................................................39
1.B CONDITIONS D’UTILISATION ........................................................................................................................................41
1.C CE QU’IL NE FAUT PAS FAIRE........................................................................................................................................41
1.D PRATIQUES DE TRAVAIL EN TOUTE SECURITE..............................................................................................................41
2PRESENTATION ................................................................................................................................................ 43
2.A DESCRIPTION DES PRINCIPAUX ELEMENTS DE LA CS940 .............................................................................................43
2.B CONTENU DE LA BOITE D’ACCESSOIRES :.....................................................................................................................44
2.C ELEMENTS OPTIONNELS...............................................................................................................................................44
2.D CARACTERISTIQUES TECHNIQUES ................................................................................................................................45
2.E CAPACITE DE COUPE ....................................................................................................................................................46
2.F PLAN D’ENCOMBREMENT............................................................................................................................................47
2.G RISQUES RESIDUELS .....................................................................................................................................................48
2.H GARANTIE.....................................................................................................................................................................48
3DEBALLAGE ET MANUTENTION ........................................................................................................................ 49
4INSTALLATION DE LA MACHINE........................................................................................................................ 50
4.A MISE EN PLACE DE LA MACHINE .................................................................................................................................50
4.B MONTAGE DES BRAS....................................................................................................................................................51
4.B.a Montage du bras droit................................................................................................................................................................51
4.B.b Montage du bras gauche ............................................................................................................................................................ 54
4.C BRANCHEMENT ELECTRIQUE .......................................................................................................................................56
4.D BRANCHEMENT PNEUMATIQUE ..................................................................................................................................56
4.E ASPIRATION..................................................................................................................................................................57
5UTILISATION .................................................................................................................................................... 58
5.A MISE EN ROUTE............................................................................................................................................................58
5.B SCIAGE..........................................................................................................................................................................59
5.B.a Réglage des presseurs horizontaux ............................................................................................................................................ 59
5.B.b Réglage des presseurs verticaux (optionnels) ............................................................................................................................59
5.B.c Première coupe à gauche ...........................................................................................................................................................60
5.B.d Mesure fond de feuillure ( cote interieure ) ............................................................................................................................... 61
5.B.e Mesure de la cote externe du cadre :.........................................................................................................................................61
5.B.f Coupe du premier morceau........................................................................................................................................................ 62
5.B.g Fin de moulure............................................................................................................................................................................63
6MAINTENANCE &ENTRETIEN........................................................................................................................... 65
6.A PROCEDURE POUR ACCÉDER A L’INTÉRIEUR DE LA MACHINE.....................................................................................65
6.B REMPLACEMENT DES LAMES ......................................................................................................................................65
6.C REMPLACEMENT DE L’ AXE SUPPORT DE CHUTE .........................................................................................................67
6.D VIDAGE DU BAC A CHUTES...........................................................................................................................................68
6.E MAINTENANCE PÈRIODIQUE........................................................................................................................................68
6.F DIAGNOSTIQUE ............................................................................................................................................................69
6.F.a La machine ne démarre pas........................................................................................................................................................69
6.F.b Les coupes sont de mauvaise qualité ......................................................................................................................................... 69
6.G CONTRÔLE MENSUEL DES ORGANES DE SÉCURITÉ .....................................................................................................70
6.H NOMENCLATURE / SPARE PART LIST............................................................................................................................71
III. ECLATES / EXPLODED VIEW ....................................................................................... 81
IV. SCHEMAS ELECTRIQUE / ELECTRICAL SCHEMATICS ................................................... 99
V. CERTIFICATE / CERTIFICAT DE CONFORMITE ............................................................ 103

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I. USER MANUAL / ENGLISH
Your safety is our priority.
This icon in the manual mentions some tricks
that can help you saving time or improve your
production.
This icon in the manual will identify a list of
required tools to perform a procedure.
This symbol in the manual is to mention safety
instructions.

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1SAFETY FEATURES
1.A POSITION OF THE LABELS ON THE MACHINE.
Figure 1-1
2/ Information about pressure
supply.
Figure 1-2
9
11
1/ Identitying plate showing
the technical datas of your
machine.

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7/ This icon on the machine advises you to switch
off electric power before performing maintenance
on the machine.
5/ This symbol shows that it is advised to wear a
dust protecton mask.
4/ This symbol on the machine reminds the
operator to read this manual before operating
this joiner.
6/ This symbol on the machine reminds the
operator to wear acoustic protections and
protection glasses before operating this
machine.
9/. This symbol on the machine asks you to
wear gloves before you touch the blades.
3/ Information about the
locking key and the spin
slocker of the blade.
Figure 1-3
10/ This image advises
you to use only one
blade at a time to avoid
damaging the blades.
Operating both blades
simultaneously is
forbidden.
Figure 1-4
Figure 1-5
11/ These icons are
showing the rotation way
of the blades.
Figure 1-6
12/ This marks are
showing the limit that you
shouldn’t cross with your
hands.
BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE , UNPLUG AND LOCK THE ELECTRIC AND
PNEUMATIC SUPPLIES. DO NOT USE THE MACHINE IF ONE COVER IS MISSING. READ CAREFULLY THE
SAFETIES INSTRUCTIONS OF THAT BOOK BEFORE OPERATING THE MACHINE.

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1.B USER RULES
The CS940 is a cutting machine able to perform 45° cuts on wood, plastic and MDF .
These materials cannot be cut on this machine :
-Mouldings that don’t have a 90° angle back on at least 5mm.
-Metal profiles.
-Small plastic profiles (filets, etc...).
The 2 blades of this machines are powered by 2 motors. The mouldings are locked in place by 2 horizontal and 2 vertical
(optionnal) clamps. The use of 2 buttons will keep the operators hands in safe position.
The electric safety devices are located in front and in the side panels. Connections are on the right side of the machine
This machine was designed to meet health and safety rules, it is strictly forbidden to modify its electric and pneumatic components. It is
also forbidden to remove protecting covers and to modify its safety devices. The CS940 should be operated only by one person at a
time.
To prevent electric shocks and overload, some protections should be installed by the user on the electric supplying line to the machine
EN60204-1 :2006, Article 7
1.C WHAT SHOULDN’T BE DONE
- At no time the operator should engage his hands in the clamp area, nor in the cutting area behind the brushes. (blades are
rotating even when returned to the top).
- Do not use steel blades (HS type)
- Priorto anymaintenance operation, switch offelectric and pneumatic supplyby using and locking their switches.
- Switch off the machine by using the electric contactor on the right side of the machine.
- Only one person at a time should use the machine.
- All adjustments should be performed with the cover closed. At no moment the operator should put his hands inside the covers.
- If none of the clamps can hold the mouldings, the cut of that moulding is forbidden.
- Do never use the machine with a missing panel.
- These particular mouldings cannot be cut on the CS940
1.D SAFE USE OF THE MACHINE
It is essential that the operators are:
a) Trained about the use, the adjustment and the way of working of the machine.
b) Informed about the things that affects the noise exposition such as :
1) Blades that are designed to limit noise emission
2) Selection of the optimal speed.
3) Maintenance of the blades and of the machine.
c) informed about the things that affect dust exposition such as:
1) Used type of material.
2) Importance of the dust extractor.
3) correct setting of the covers/deflectors.
4) dust collector should be turned on before you start cutting.

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d) Informed about the necessity to wear suffisant individual protection such as :
1) Ear protections.
2) Mask protection against dust to avoid breathing dangerous material.
3) Protecting gloves when touching blades (it is also recommended to use a blade carrying tool to transport the
blades).
It is a necessity for the operator to :
a) Stop the machine and lock the power sources before you perform any maintenance and when the machine is left
without supervision.
b) Report any failure of the machine such as missing cover, damaged parts.
c) Perform cleaning and maintenance to avoid accumulation of the dust and waste inside the machine that could cause
a fire.
d) Not remove any waste or piece of moulding while the machine is in function.
e) Not use the machine if some protection covers are not installed and all in perfect condition.
f) Follow operating, maintenance and repair instructions of cutting blades’manufacturer.
g) Respect the maximum cutting speed of the blades.
h) Use blades that are correctly sharpened.
It is important :
a) That the machine is installed on a flat, cleaned floor.
b) To have a sufficient light in the working area.
c) To have the needed mouldings and finished product stored close to the working area of the operator.
d) Not to do OFF/ON/OFF… in short time, this could damage the machine.

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2DESCRIPTION
2.A DESCRIPTION OF THE CS940 PARTS
Control panel (10) :
1
Cover
2
Left vertical clamp handle
3
Right vertical clamp handle
4
Left vertical clamp
5
Right vertical clamp
6
Moulding guide
7
Left arm
8
Right arm
9
Electrical cabinet door
10
Control panel
11
Safety switch
12
Main circuit breaker (can be locked with a locker)
13
Air pressure regulator
14
Levelling feet (x4)
15
Air switch (can be locked with a locker)
16
Power light
17
Blade stop button
18
Blade start button
19
Left blade acknowledgment button
20
Right blade acknowledgment button
21
Pedal
22
Wastage compartment door
1
9
2
9
3
9
4
9
5
9
6
9
7
9
8
9
10
9
12
9
9
9
11
9
14
9
20
9
16
9
17
9
18
9
19
9
21
9
13
9
15
9
22
9

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2.B ACCESSORIES BOX
The machine is delivered with the following items :
2.C OPTIONS
Allen key N.10 ref : Z1369
Triangular key ref : Z9522
Black cap ref: Z15329
ZZ15329Z1369
Allen key N.4 ref: Z1884
Allen key N.5 ref: Z1885
Allen key N.6 ref: Z1889
Female quick connector
ref : Z749
Connector ref : Z556
US male connector
ref : Z701
The CS940 is not
equiped in standard with
vertical clamps.It is
possible to buy vertical
clamps as an option
under the reference
Z28030.
Using these vertical
clamps will provide
better holding of the
moulding.
A 1.1 meter (about 43
inches) right arm
extension is also
available under the
reference Z27970.
Figure 2-1
Figure 2-2
A replacement waste
cardboard box can be
ordered under the
reference Z27210.
Figure 2-3