CASTLE GREENHOUSES Lean-To Tutbury Series User manual

A (mm) B (mm) C (mm) D (mm)
4’4” x 4’4”
1320
1348
2122
Inc base
4’4” x 6’4” 1968
4’4” x 8’5” 2588
4’4” x 10’5” 3208
4’4” x 12’6” 3828
1772
Inc base
A B
C D
R A N G E
CONTACT INFORMATION
WEBSITE: www.castlegreenhouses.co.uk
EMAIL: [email protected]
TELEPHONE: [phone]

2
Thank you for purchasing your new Castle greenhouse. We recommend you familiarise yourself with the instructions and read all safety infor-
mation before you commence assembly. This instruction manual is also available online at www.castlegreenhouses.co.uk
in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385408.
These instructions are divided into sections; B-base, partlists,1-side (please see SIDE DOOR OPTION if you have chosen an optional ’side door’ and be
aware that its inclusion will result in part amendments), 2-left gable, 3-right gable, 4-joining the three sides, 5-roof, 6-vent, 7a / 7b -door/s, 8-glazing
(8a toughened glass, 8b horticultural glass), 9-vent attachment, 10-door attachment, 11 anchoring down, SIDE DOOR OPTION, back cover-packing list. If
you need to contact us for assistance please refer to the relevant section/s.
Safety Warning
 Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
 Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.
 Do not assemble the greenhouse in high winds.
 For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.
 Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
 When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.
 A concrete or slabbed base will provide the most solid foundation for your greenhouse.
 IMPORTANT: Do not fix your building down until the building is fully assembled, including glazing.
 Avoid placing your greenhouse under trees or in other vulnerable locations.
 To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
 Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not
anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
 You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.
 If you have arranged for someone to install your greenhouse for you, please check that all components are included. Most parts are numbered
and can be identified by a stamped number (without the ’SY’, ‘HE’, ‘CL’) or removable label. Alterna-
tively, the components can be identified by lengths detailed in the packing list (see diagram below).
Please also note that NOT all parts for a specific area will be packed together, i.e. door related com-
ponents are packed together and some are used in main frame construction.
 Anchoring down your greenhouse should be the final stage of construction (including glazing).
 Once installed your greenhouse requires little maintenance, but to maintain the smooth running of
your door(s) WD40 or similar can be applied to the door wheels and lower door guides.
Guarantee
 Your new Castle greenhouse is guaranteed for 10 years against faulty manufacture of the frame-
work. This does not include glazing, moving parts, accidental damage or wind damage.
610mm
121
KEY
SYMBOL KEY DESCRIPTION
EXTERNAL VIEW
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
DO NOT FIX DOWN!
TWIST TO LOCK
TIGHTEN
DO NOT WET!
CUT TO LENGTH
INTERNAL VIEW

3
OPTION 1: base on slabs
OPTION 2: base on concrete
626
A (mm) B (mm) C (mm) D (mm)
4’3” x 4’4”
1285
1295
2122
Inc
base
4’3” x 6’4” 1910
4’3” x 8’5” 2530
4’3” x 10’5” 3150
4’3” x 12’6” 3770
1772
Inc
base

4
Page
Ref Part No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12 Page
Ref Part No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12
SY001 3720 1
SY005 3100 1
SY017 2480 1
SY025 1860 1
SY055 1240 1
SY250 3720 1
SY251 3100 1
SY252 2480 1
SY253 1860 1
SY254 1240 1
SY270
1745 1
SY269
1670 1 2 3 4 5
2
SY279
636 1
SY096
614 4
SY265
1670 1
SY266
1670 1
SY267
1279 1
SY268
1279 1
SY272
1813 1
SY273
1813 1
SY274
1957 1
SY275
1957 1
SY277
636 2
SY229 3720 1
SY228 3100 1
SY227 2480 1
SY226 1860 1
SY225 1240 1
SY276
1279 1 2 3 4 5
SY085
SY093
628
636
1
1 1 2 2
7000 2
ROLLS
THICK FOAM
3
ROLLS
THICK
FOAM
SY278
1252 1
SY271
N/A 2
SY612
615 1
SY616
SY615
1
1
SY626
1 19
SY121
612 1 1 1 2 2
SY123
612 1 1 1 2 2
SY124
610 2 2 2 4 4
SY
STAY
1 1 1 2 2
SY
PIN
2 2 2 4 4
SY-
BOLM4X10
SYNUTM4
M4
6 6 6 12 12
SY-
BOLM6
X22 22mm
2 2 2 4 4
4LT - TUTBURY

5
SY-
CLIP
86 102 118 136 144
SYZ-
CLIP
32 40 48 54 62
29.2m
2
X 15m
rolls
35.4m
3
X 15m
rolls
41.6m
3
X 15m
rolls
47.7m
4
X 15m
rolls
53.9m
4
X 15m
rolls
SY-
FOAM
Page
Ref Part No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12 Page
Ref Part No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12
SYBOL
M6X11 M6
BOLT
10mm
56 64 70 78 84
SYBOL
M6X15 M6
BOLT
15mm
12
SYNUT
M6 M6
NUT
79 86 92 100 106
SYBOL
M6X11
CROP
M6
CROP
11 10 10 10 10
10mm
HE400
N/A 1
HE560
N/A 1
HE374
1320 1
HE402
1320 1
HE404
N/A 2
SY627
612 1
SY614
574 1
HE300
N/A 1
02 -1825
SCREW
2
HE707
(HE371+
SKID)
618 1
HE708
(HE701+
WHEELS)
618 1
HE373
618 1
SY630
1730 2
HE384
112 1
SY629
795 4
HE571
3800 1
HE583
19 12
4LT - TUTBURY

6
Part No mm Quantity
55 1240 1
254 1240 1
269 1670 1
270 1745 1
M6 4
M6 3
4’
Part No mm Quantity
5 3100 1
251 3100 1
269 1670 4
270 1745 2
M6 14
M6 10
Part No mm Quantity
17 2480 1
252 2480 1
269 1670 3
270 1745 2
M6 11
M6 8
Part No mm Quantity
25 1860 1
253 1860 1
269 1670 2
270 1745 2
M6 8
M6 6
Part No mm Quantity
1 3720 1
250 3720 1
269 1670 5
270 1745 2
M6 17
M6 12
6’
8’
10’
12’
254
55
253
25
252
17
251
5
250
1
270
270
270
269
269
270
269
269
269
270
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

7
269
270
269
PLEASE NOTE THAT 10mm BOLTS ARE
USED THROUGHOUT THE MAJORITY OF
CONSTRUCTION UNLESS STATED
OTHERWISE! E.g. 15mm etc...
10mm 15mm

8
10mm 20
15mm 8
27M6
267
265
272 274
96
96
279
Part No mm Quantity
96 614 2
265 1670 1
267 1279 1
272 1813 1
274 1957 1
279 636 1
612 615 1
615 n/a 1
616 n/a 1
626 35 1
Part No mm Quantity
96 614 2
266 1670 1
268 1279 1
273 1813 1
275 1957 1
279 636 1
612 615 1
615 n/a 1
616 n/a 1
626 35 1
268
275 273
96
96
271
266
279
271
DOOR ON LEFT
EXTERNAL VIEW DOOR ON RIGHT
EXTERNAL VIEW
INTERNAL VIEW
DOOR ON LEFT INTERNAL VIEW
DOOR ON RIGHT
612 612
404
272 /
273
279
15mm
272 /
273
265
266
616
615 616 615
404
1 2
404
15mm
PARTS IN EPSILON
DOOR BOX PARTS IN EPSILON
DOOR BOX
PARTS IN EPSILON
DOOR BOX

9
271
267
268
265
266
267
268
274
275
274
275
404
623 623
272 /
273
615 /
616 615 / 616
279
626
15mm
15mm

10
M6 19
M6 19
1
268
266
275 273
96
96
278
Part No mm Quantity
96 614 2
266 1670 1
268 1279 1
273 1813 1
275 1957 1
277 636 2
278 1252 1
Part No mm Quantity
96 614 2
265 1670 1
267 1279 1
272 1813 1
274 1957 1
278 1252 1
277 636 2
267
272 274
96
96
265
278
272
278
273
278
271
REAR GABLE
DOOR ON LEFT
EXTERNAL VIEW
REAR GABLE
DOOR ON RIGHT
EXTERNAL VIEW
INTERNAL VIEW INTERNAL VIEW
271
277
277
277
277

11
267
268
271
278
278
265
266
274
275
267
268
265
266
274
275
96
277

12

13
18mm
7mm
If you have a metal base and you live in a windy location then you should drill and
fix the frame to the base using 10mm nuts and bolts. Drill centrally between two
vertical glazing bars for neatness (it is not essential to drill every section). Make
sure the bolt head does NOT interfere with the line of the glass. Cills should be
drilled 18mm from the inside vertical face to avoid the front glass face. Do NOT
anchor the structure to the ground until the end!
Packed
with
base!
M6 CROP
615 /
616
15mm

14
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
225 1240 1
226 1860 1
227 2480 1
228 3100 1
229 3720 1
Part
No Mm Quantity
4x4 4x6 4x8 4x10 4x12
572 7000 2 rolls
THICK FOAM 3 rolls THICK FOAM
267
268

15
7mm
No 10 x 2”
EQUAL
PLEASE NOTE THAT THE BASE
SECTIONS DO NOT GO RIGHT UP
TO THE WALL. THERE IS AN IN-
TENTIONAL GAP WHICH ALLOWS
FOR WALL VARIATIONS AND FOR
AN ELECTRICTY SUPPLY TO BE
INSERTED THROUGH!
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
18 20 22 24 26

16
276
+ +
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
276 1279 1 2 3 4 5
M6 1 2 3 4 5
M6 1 2 3 4 5
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
M6 3 6 8 12 14
M6 1 2 3 4 5
276
+

17
X 2
M4 X 4
85 / 93
85, 93?
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
85 628 1
93 636 1 1 2 2
M6 2 2 2 4 4
M6
crop 1
2 2 2 4 4
M4 4 4 4 8 8
M4 4 4 4 8 8

18
DRILL 5mm WEEP HOLES EVERY 2’

19
601
Part
No mm Quantity
4x4 4x6 4x8 4x10 4x12
601 460 1 2 3 4 5
M6 2 4 6 8 10
NOT SUPPLIED

20
124
610 x 610
M6 10mm X 4
X 4
M4 X 2
M4 X 2
X 4
X 1
THIN
FOAM
1220mm
Part No mm Quantity
121 612 1
123 612 1
124 610 2
121
121
124