ClearSpan Storage Master 104598 User manual

Storage Master
Shed Row
Poly Buildings
Instructions Manual
Building #104598
©2005 ClearSpan™
All rights reserved. Reproduction prohibited without permission.
Rev: 24 February 2005

2 2
PARTS IDENTIFICATION
166P096D
1.66” PIPE PLAIN
QUANTITY: 14
166P094
1.66” PIPE PLAIN
QUANTITY: 4
131S075
1.315” PIPE SWAGED
QUANTITY: 12
131P0735
1.315” PIPE PLAIN
QUANTITY: 2
166P046
1.66” PIPE PLAIN
QUANTITY: 16
102675
3’ X 1.900” GROUND POST
QUANTITY: 14
102194
1.660” 4-WAY COUPLER
QUANTITY: 17
102193
1.660” 3-WAY COUPLER
QUANTITY: 6
10015407
1.66” ADJ. SIDE OUTLET TEE
QUANTITY: 4
QH1061
1” x 4000-LB. RATCHET
QUANTITY: 16
FA4482
#14 x 1” TEK SCREW
QUANTITY: 100
100441
3/8” NUT SETTER
QUANTITY: 1
FALB02b
5/16”-18 NUT
QUANTITY: 14
FAG336
5/16” x 2-1/2” CAP SCREW
QUANTITY: 14
QH1073
1.900” POST DRIVER
QUANTITY: 1
CC4595
TIE DOWN 8” SNUGGER/BALL
QUANTITY: 12
LJ7510
DUCT TAPE
QUANTITY: 1
CC5357
BLACK STRAP 1”
QUANTITY: 18 ft.
CC6213
FABRIC CLIP
QUANTITY: 65
166S099
1.66” PIPE SWAGED
QUANTITY: 18
131P0255
1.315” PIPE PLAIN
QUANTITY: 2
166P012
1.66” PIPE PLAIN
QUANTITY: 18
166P096D
1.66” PIPE LAIN
QUANTITY: 14
166P094
1.66” PIPE PLAIN
QUANTITY: 4
131S075
1.315” PIPE SWAGED
QUANTITY: 12
P
131P0735
1.315” PIPE PLAIN
QUANTITY: 2
131P0255
1.315” PIPE PLAIN
QUANTITY: 2
102675
3’ X 1.900” GROUND POST
QUANTITY: 14
166S099
1.66” PIPE SWAGED
QUANTITY: 18
166P046
1.66” PIPE PLAIN
QUANTITY: 16
166P012
1.66” PIPE PLAIN
QUANTITY: 18
1021 4
1.660” 4-WAY COUPLER
QUANTITY: 17
102193
1.660” 3-WAY COUPLER
QUANTITY: 6
QH1061
1” x 4000-LB. RATCHET
QUANTITY: 16
9
FA4482
#14 x 1” TEK EW
QUANTITY: 100
10015407
1.66” ADJ. SIDE OUTLET TEE
QUANTITY: 4
SCR
100441
3/8” NUT SETTER
QUANTITY: 1
FAG336
5/16” x 2-1/2” CAP SCREW
QUANTITY: 14
FALB02b
5/16”-18 NUT
QUANTITY: 14
QH1073
1.900” POST DRIVER
QUANTITY: 1
CC4595
TIE DOWN 8” SNUGGER/BALL
QUANTITY: 12
LJ7510
DUCT TAPE
QUANTITY: 1
CC5357
BLACK STRAP 1”
QUANTITY: 18 ft.
CC6213
FABRIC CLIP
QUANTITY: 65

3
Step One- Use supplied ground post driver and maul to drive posts into ground.
Hole 1 is to secure rafter leg with supplied hex bolt and nut. Be sure to leave
holes 2 and 3 high enough off ground level in order to place a 2”x 6” ribbon board
along building base, if your construction plans include this addition. Check
ground posts so that holes are pointed outward. Hole 4 is unused. See Figure A.

4
Step Two- End Wall Rafter
Parts needed-
3 x 102193 3-way coupler W/ eyebolts
2 x Leg Pipe – 94”
2 x Rafter Pipe – 99”
2 x Rafter Pipe-12”
Eyebolt
Detail-

5
Step Three- Sidewall and rafter assembly
Parts needed-
2 x 102194 4-way coupler W/ eyebolts
2 x Rafter Pipe – 99”
2 x Rafter Pipe- 12”
2 x Hip Rafter Pipe –46”
1 x Side Tee Fitting- See Figure B.
1 x Front Header Pipe –94” Swaged End
1 x Leg Pipe –94”
-Side Tee
Figure B-

6
Step Four- Mid Rafter Assembly.
3 x 102194 4-way coupler W/ eyebolts
2 x Rafter Pipe – 99”
2 x Rafter Pipe- 12”
4 x Hip Rafter Pipe –46”
2 x Leg Pipe –94”

7
Step Five- Finish rafter and end wall assembly by repeating steps 4-2 in
descending order until cold frame assembly is complete.

8
Step Six.
Ratchet Assembly
Front Setup.
Back Setup.
Ratchets are place on outside
of building just about ground
postassemblies.FigureC
shows locations for all ratchets

9
Ratchet Location- Figure C.
Ratchet
Locations

10
Step Seven- Purlin Pipe Assembly.
The pipe used for purlin is 1.315” in diameter.
Side panel pipe (per side)-
2 x 75” swaged
1 x 73.5” plain
Pipe Fastening.
After fastening pipe with a Tek screw, be sure to
Cover it with supplied duct tape so the screw won’t rip any fabric.
Side panel pipe locations

11
Cover Conduit Pipe.
Pipe needed (per side) 1.315”
5 x 75” swaged
1 x 25.5” plain
These pipe make up the 16’ front and back cover conduit pipe.
Cover conduit locations.

12
FABRIC INSTRUCTIONS
Step One- Unpack and unfold completely.
CC6213
FABRIC CLIP
CC4595
TIE DOWN 8” SNUGGER/BALL
Step Two- End panel walls will be held on by fabric clips and 8” snugger ball tie
downs (detail view below). Secure these panels to the frame before installing
the main cover.
Inside View of End panel
Fabric Clips

13
Close up view of snugger ball locations
After fabric clips have been installed to the proper positions, put a Tek screw
through them in order to keep the clip from sliding off of the pipe. Detail view
below

14
TIP: When installing ALL pipes through the side panel slots and conduit slots, be
sure to connect pipes by above Tek Screw technique and cover the ends of the
pipe with duct tape, so any sharp edges will not be able to tear the fabric when
sliding the pipe into position.
INSTALLING THE COVER
Step One- Unpack cover and unfold it completely with the inside surface facing
up.
Tip: The ends with black straps in the hems correspond to the front and back
of the shelter.
Step Two: Slide the assembled cover conduit pipe into the hem of the canopy.
Detail view below

15
Step Three: To pull the cover over the frame, attach ropes to both ends of the
cover conduit. Wrap the rope around the conduit a few times as shown below to
prevent it from slipping off accidentally.
Step Four: Throw the ropes up and over the frame and then pull the cover over
the frame. You need one person at each rope for this step.
Step Five: Center the cover front to back and side-to-side.
Step Six: In the front and rear hems, locate the black straps.
Step Seven: If either of your straps were shipped with a D-ring attached, you
must cut the D-ring off with scissors, as it is not used on this model.
Step Eight: Fasten ratchets to the outside of the legs with a Tek screw in the
bottom hole of the ratchet
as shown below. There should be a few inches between the end of the cover and
the ratchet.
BACK PANEL FASTENING
In order to hold the back panel in place while pulling over the rest of the canvas, it
will now be secured to the building by using the 1” black strap in the included kit.

16
Step One: Cut off the excess strap leaving 12" in length.
Step Two: Feed the strap through the center slot in the ratchet and tighten
slightly.
Step Three: The hem containing the cover conduit needs to be slit or notched at
each leg where you will install a strap. If your cover was not notched at the
factory, continue with this step. Cut a 2" long slit in the hem just above the cover
conduit. Repeat this step on the other side of the hem so you can pass a 1" wide
strap over the conduit through the slits. Feed the both strap ends together
through the slot in the ratchet spool and tighten slightly. Refer to the photos
below.

17
SIDE STRAP FASTENING
Step Four: Along the back of the shelter, slip straps through the slits so the strap
goes around the cover conduit.
Step Five: Along the opposite side of the shelter, fasten ratchets to the outside
of the legs where there are slits in the cover. Use a Tek screw in the bottom hole
of the ratchet as shown below.
There should be a few inches between the cover conduit and the ratchet.
Detail views below-