CASTLE 6'HE Wide Denbigh Series User manual

A (mm) B (mm)
6’3” x 4’4” 1348
6’3” x 6’4” 1968
6’3” x 8’4” 2588
6’3” x 10’5” 3208
6’3” x 12’5” 3828
1910
R A N G E
CONTACT INFORMATION
WEBSITE: www.castlegreenhouses.co.uk
EMAIL: [email protected]
TELEPHONE: [phone]

2
Thank you for purchasing your new Castle greenhouse. We recommend you familiarise yourself with the instructions and read all safety infor-
mation before you commence assembly. This instruction manual is also available online at www.castlegreenhouses.co.uk
in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385408.
These instructions are divided into sections; B-base, partlists,1-sides, 2-front gable, 3-rear, 4-joining the four sides together, 5-roof, 6-vent, 7-door,
8-glazing(8a toughened glass, 8b horticultural glass), 9-vent attachment, 10-door attachment, 11 anchoring down, back cover-packing list. If you need
to contact us for assistance please refer to the relevant section/s or the page numbers bottom middle.
Safety Warning
 Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
 Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.
 Do not assemble the greenhouse in high winds.
 For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.
 Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
 When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.
 A concrete or slabbed base will provide the most solid foundation for your greenhouse.
 IMPORTANT: Do not fix your building down until the building is fully assembled, including glazing.
 Avoid placing your greenhouse under trees or in other vulnerable locations.
 To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
 Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not
anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
 You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.
 If you have arranged for someone to install your greenhouse for you, please check that all components are included. Most parts are numbered
and can be identified by a stamped number (without the ’SY’, ‘HE’, ‘CL’) or removable label. Alternatively, the components can be identified by
lengths detailed in the packing list (see diagram below). Please also note that NOT all parts for a specific area will be packed together, i.e. door
related components are packed together and some are used in main frame construction.
 Anchoring down your greenhouse should be the final stage of construction (including glazing).
 Once installed your greenhouse requires little maintenance, but to maintain the smooth running of
your door(s) WD40 or similar can be applied to the door wheels and lower door guides.
Guarantee
 Your new Castle greenhouse is guaranteed for 10 years against faulty manufacture of the frame-
work. This does not include glazing, moving parts, accidental damage or wind damage.
610mm
121
KEY
SYMBOL KEY DESCRIPTION
EXTERNAL VIEW
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
DO NOT FIX DOWN!
TWIST TO LOCK
TIGHTEN
DO NOT WET!
CUT TO LENGTH
INTERNAL VIEW

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A (mm) B (mm)
6’3” x 4’4” 1348
6’3” x 6’4” 1968
6’3” x 8’4” 2588
6’3” x 10’5” 3208
6’3” x 12’5” 3828
1910
OPTION 1: base on slabs
OPTION 2: base on concrete

4
Part
No. Section Size (mm) 6 4 6 6 6 8 6 10 6 12
Page
Ref Part
No. Section Size (mm) 6 4 6 6 6 8 6 10 6 12
Page
Ref
SY121
612 1 1 2 3 4
SY123
612 1 1 2 3 4
SY124
610 2 2 4 6 8
SY
STAY
1 1 2 3 4
SY
PIN
2 2 4 6 8
SY-
BOLM4X10
SYNUTM4
M4
6 6 12 18 24
SY-
BOLM6
X22 22mm
2 2 4 6 8
SY002 3720 1
SY006 3100 1
SY012 2480 1
SY026 1860 1
SY057 1240 1
SY035
1117 2 4 6 8 10
SY061
1215 2
SY085
SY093
628 /
636
1
1 2 3 4
4
CL1046
375 1 2 3 4 7
SY279
636 2
SY162
1579 2
SY020 1945 2
SY022 1945 2
SY067
1579 2
SY033
1103 2
SY034
1103 2
SY076
1504 2
SY077
1504 2
SY096
614 4
SY040
1836 1
SY023
1856 1
SY039
1836 1
SY612
615 1
SY001 3720 2
SY005 3100 2
SY017 2480 2
SY025 1860 2
SY055 1240 2
SY003 3720 2
SY008 3100 2
SY014 2480 2
SY027 1860 2
SY058 1240 2
SY021
1585 2
SY047
1504 2 4 6 8 10
4
SY201
2
SY200
4
SY616
SY615
1
1
6HE - DENBIGH

5
Part
No. Section Size (mm) 6 4 6 6 6 8 6 10 6 12
Page
Ref
SY-
CLIP
132 160 188 212 236
SYZ-
CLIP
66 82 98 112 126
SY-
FOAM
3
roll
4
roll
5
roll
5
roll
6
roll
Part
No. Section Size (mm) 6 4 6 6 6 8 6 10 6 12
Page
Ref
HE707
(HE371+
SKID)
618 1
HE708
(HE701+
WHEELS)
618 1
HE373
618 1
HE717
(HE377+
LOCK)
1880 1
HE379
1880 1
HE384
112 1
HE558
870 4
HE571
3800 1
HE583
19 12
SYBOL
M6X11 M6
BOLT
10mm
76 102 114 124 148
SYBOL
M6X15 M6
BOLT
15mm
12
SYNUT
M6 M6
NUT
99 124 136 146 170
SYBOL
M6X11
CROP
M6
CROP 11 10 10 10 10
HE400
N/A 1
HE560
N/A 1
HE374
1320 1
HE402
1320 1
HE404
N/A 2
SY627
612 1
SY614
574 1
HE300
N/A 1
SY637
300 1
HE401
N/A 1
02 -1825
SCREW
2
10mm
6HE - DENBIGH

6
Part No mm Quantity
58 1245 2
47 1504 2
55 1245 2
21 1585 2
M6 6
M6 6
4’
Part No mm Quantity
8 3100 2
47 1504 8
5 3100 2
21 1585 4
M6 20
M6 20
Part No mm Quantity
14 2480 2
47 1504 6
17 2480 2
21 1585 4
M6 16
M6 16
Part No mm Quantity
27 1860 2
47 1504 4
25 1860 2
21 1585 4
M6 12
M6 12
Part No mm Quantity
3 3720 2
47 1504 10
1 3720 2
21 1585 4
M6 26
M6 24
6’
8’
10’
12’
58
55
27
25
14
17
8
5
3
1
X 2
X 2
X 2
X 2
X 2
+

7
21
47
12’ only
47
PLEASE NOTE THAT 10mm BOLTS ARE
USED THROUGHOUT THE MAJORITY OF
CONSTRUCTION UNLESS STATED
OTHERWISE! E.g. 15mm etc...
10mm 15mm

8
Part No mm Quantity
20 1945 1
22 1945 1
33 1103 1
34 1103 1
76 1504 1
77 1504 1
96 614 4
Part No mm Quantity
162 1579 2
612 615 1
615 n/a 1
279 636 2
616 n/a 1
612
20 22162
76 77
96
96
33 34
96
96
162
279279
76 /
77
162
96
15mm
2
1
2
32
8
10mm
15mm
M6 38
616
615
15mm
20 /
22
PARTS IN GAMMA DOOR BOX

9
20 /
22
33 /
34
404
96
33 34
201
279
612
615 /
616
170 /
171
15mm
162
76 /
77
279
33 /
34
96
76 /
77 162

10
Part No mm Quantity
20 1945 1
22 1945 1
23 1856 1
33 1103 1
34 1103 1
Part No mm Quantity
39 1836 1
40 1836 1
67 1579 2
76 1504 1
77 1504 1
30 30
M6
2
1
23 76 /
77
23
67
20 /
22
39
40
23
33 34
20 22
76 77
67 67

11
20 /
22
33 /
34
33 34
33 /
34
76 /
77
67
39
40
40
39
201

12

13
18mm
7mm
If you have a metal base and you live in a windy location then you should drill and
fix the frame to the base using 10mm nuts and bolts. Drill centrally between two
vertical glazing bars for neatness (it is not essential to drill every section). Make
sure the bolt head does NOT interfere with the line of the glass. Cills should be
drilled 18mm from the inside vertical face to avoid the front glass face. Do NOT
anchor the structure to the ground until the end!
Packed
with
base!
M6 CROP
15mm
615 /
616

14
8’ Part No mm Quantity
12 2480 1
35 1117 6
61 1215 4
93 636 2
1046 375 3
26
6’ Part No mm Quantity
26 1860 1
35 1117 4
61 1215 4
93 636 1
1046 375 2
18
1 2
3 4
1
2
3
4
4’ Part No mm Quantity
57 1240 1
35 1117 2
61 1215 2
85 628 1
1046 375 1
9 / 1
61
61 35
35
61
49

15
12’ Part No mm Quantity
2 3720 1
35 1117 10
61 1215 4
93 636 4
1046 375 7
50 / 52
10’ Part No mm Quantity
6 3100 1
35 1117 8
61 1215 4
93 636 3
1046 375 4
32
X 2
M4 X 4
1046
85 /
93?
1046

16
124
121
121
124
610 x 610
M6 10mm X 2
X 2
X 4
M4 X 2
M4 X 2
X 4
X 1
1220mm
Part No mm Quantity
121 612 1
123 612 1
124 610 2

17
123
610 x 610

18
Top
Part No mm Quantity
707 618 1
708 618 1
373 618 1
377 1880 1
379 1880 1
384 1
558 4
571 1
583 12
SYBOLM6X11 2
SYNUTM6 2
563 x 880
2 OF
379 377
373
373
558 558
708
707
START
FINISH
INSERT
GLASS
E
563
x
880
558 558
E
563
x
880

19
377
373
558
708
707
377
379
583
384
379
571
E
563
x
880
E
563
x
880
583
379
583
708
377

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