CBS CBS154-002 Series User manual

CBS - Carsten Daus GmbH
Friedberger Str. 35
D - 63452 Hanau (Germany)
CAGE CODE: DL161
LIQUID SOAP DISPENSER
PART NUMBER
CBS154-002 SERIES
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
Issue: A
Date: May 02/2010 25-40-05 May 02/2010

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 2 of 31
RECORD OF REVISIONS
REV. ISSUE INSERTED REASON FOR REVISION
NO. DATE
DATE BY
A MAY 02/2010 MAY 02/2010 CBS First Issue
ROR
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 3 of 31
RECORD OF TEMPORARY REVISIONS
TEMP
REV PAGE NUMBER ISSUE
DATE BY DATE
REMOVED BY
ROTR
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 4 of 31
SERVICE BULLETIN LIST
SERVICE BULLETIN NUMBER MODIFICATION INSERTION
DATE BY
SBL
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 5 of 31
TABLE OF CONTENTS
INTRODUCTION INTRO 1
1. GENERAL INTRO 1
2. MANUFACTURE INTRO 1
3. MAINTENANCE POLICY INTRO 1
4. REVISION SERVICE INTRO 1
5. SHOP VERIFICATION INTRO 1
6. WARNING, CAUTION, NOTES INTRO 2
7. MEASUREMENT UNITS INTRO 2
8. LIST OF ABBREVIATIONS INTRO 2
DESCRIPTION AND OPERATION 1
1. GENERAL 1
2. DESCRIPTION 1
3. OPERATION 1
4. TECHNICAL DATA 1
TESTING AND FAULT ISOLATION 1001
1. GENERAL 1001
2. LIST OF POSSIBLE DEFECTS 1001
CLEANING 4001
1. GENERAL 4001
2. PROCEDURE 4001
CHECK 5001
1. GENERAL 5001
REPAIR 6001
1. GENERAL 6001
TOC
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 6 of 31
INTRODUCTION INTRO 10001
1. GENERAL INTRO 10001
2. MATERIAL ARRANGEMENT INTRO 10001
NUMERICAL INDEX NI 10001
NI 10006
DETAILED PARTS LIST DPL 10001
INSTALLATION 13001
A. GENERAL 13001
B. PROCEDURE 13001
SERVICING 14001
1. REFILLING 14001
STORAGE 15001
1. GENERAL 15001
TOC
PAGE 2

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 7 of 31
LIST OF TABLES
TITLE TABLE PAGE
FAULT ISOLATION CHART TABLE 1001 1001
LOT
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 8 of 31
LIST OF ILLUSTRATION
TITLE FIGURE PAGE
LIQUID SOAP DISPENSER FIGURE 1A 10001A-0
HEAD ASSY FIGURE 2A 10002A-0
BOTTLE FIGURE 3A 10003A-0
LOI
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 9 of 31
INTRODUCTION
1. GENERAL
This Component Maintenance Manual (CMM) contains maintenance
information and Illustrated Parts List (IPL) for the Soap Dispensers
installed in aircraft lavatories.
The information is prepared in accordance with Air Transport
requirements.
2. MANUFACTURER
The Soap Dispensers are manufactured by:
CAGE CODE: DL161
CBS - Carsten Daus GmbH Telephone: [phone]
Friedberger Str. 35 Telefax: [phone]
D-63452 Hanau (Germany) E-mail: [email protected]m
Internet: http://www.dauscbs.com
3. MAINTENANCE POLICY
The Component Maintenance Manual provides procedures that will enable
an approved repairer, who is unfamiliar with the component, to restore
the Soap Dispenser to a serviceable condition. These procedures are
prepared for the shop mechanic who performs work.
4. REVISION SERVICE
This manual will be updated as required by revisions. Changes to
hardware given in service bulletins will be included in this manual
with revisions. Configuration changes will be shown in the text by the
service bulletin number, i.e. pre SB- and post SB-. Procedures of
illustrations not identified by pre SB- or post SB- refers to all
configurations.
5. SHOP VERIFICATION
The procedures within this manual have been shop verified by the
manufacturer. The sections Testing, Disassembly and Assembly and
Storage were verified by actually performing the functions described in
these sections.
INTRO
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 10 of 31
6. WARNING, CAUTIONS, NOTES
These adjuncts to the text are expressed by the following headings:
WARNING: WARNINGS CALL ATTENTION TO THE USE OF MATERIALS, ROCESSES,
PROCEDURES, METHODS OR LIMITS WHICH MUST BE ADHERED
PRECISELY TO AVOID DEATH OR INJURY TO PERSONS.
CAUTION: CAUTIONS CALL ATTENTION TO METHODS AND PROCEDURES WHICH
MUST BE FOLLOWED TO AVOID DAMAGE TO EQUIPMENT.
NOTE: NOTES CALL ATTENTION TO METHODS WHICH MAKE THE JOB EASIER.
7. MEASUREMENT UNITS
All the units in this manual are metric with English equivalents shown
in brackets. Units of temperature are in degree Celsius, Fahrenheit
shown in brackets.
8. LIST OF ABBREVIATIONS
ASSY ASSEMBLY
C CELSIUS
cm CENTIMETER
CMM COMPONENT MAINTENANCE MANUAL
DES DESCRIPTION AND OPERATION
Det DETAILS
EFF EFFECTIVE
F FAHRENHEIT
FIG FIGURE
FWD FORWARD
in INCH
IPL ILLUSTRATED PARTS LIST
kg KILOGRAMM
lb POUND
LH LEFT HAND
max. MAXIMUM
mm MILIMETER
NHA NEXT HIGHER ASSY
NO. NUMBER
REF REFERENCE
RH RIGHT HAND
SB SERVICE BULLETIN
INTRO
PAGE 2

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 11 of 31
DESCRIPTION AND OPERATION
1. GENERAL
This section has description and operation information for the Liquid
Soap Dispenser.
WARNING: IN ORDER TO GUARANTEE MAXIMUM PERFORMANCE OF THE LIQUID
SOAP DISPENSER, USE ONLY LIQUID CREME SOAP OR SHAMPOO. DO
NOT USE INDUSTRIAL SOAPS OR SOAP WITH ABRASIVE OR
SOLVENTS. LIQUID SOAP MUST HAVE NACL-SHARE < 1 % AND BE
FREE OF ALCOHOL AND AROMATIC COMPOUNDS. WE RECOMMEND TO
USE ONLY THE ORIGINAL APPROVED SOAP MANUFACTURED BY CBS -
CARSTEN DAUS GMBH.
2. DESCRIPTION
A. The Liquid Soap Dispenser, herein referred to as the unit, is
installed in aircraft lavatories. The unit is mounted on the
lavatory cabinet surface; the soap container is mounted in the
cabinet. At standard installation, the soap container is mounted
vertically below the dispenser.
B. The visible parts are chromium plated.
C. All parts with the same part number are completely interchangeable
with respect to fit, form and function.
D. The Liquid Soap Dispensers consist mainly of 2 parts:
-Head Assy (faucet/pump) which is mounted on the counter top
-Bottle (1000 ml)
3. OPERATION
The soap will be pumped through the outlet by pushing the pump top.
Single-hand operation of the unit is possible.
4. TECHNICAL DATA
A. Filling capacity
The unit is available with a filling capacity of:
-approx. 1,00 l (33.81 oz.) for approx. 1000 - 1300 washings
B. Weight
Weight Soap Dispenser complete:
CBS154-002 0,450 kg (0.992 lb)
PAGE 1

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 12 of 31
TESTING AND FAULT ISOLATION
1. GENERAL
A. This section contains testing and fault isolation for the Liquid
Soap Dispenser.
B. The procedures given below must be completed if a failure is found
with Liquid Soap Dispenser during use, or to make sure that the unit
is serviceable before it is put into or put back into service.
C. Carry out all procedures in a clean area to avoid scratches or other
damages of any part.
D. Numbers in parenthesis following item names in the procedures refer
to the figures and item numbers in page-block 10001, ILLUSTRATED
PARTS LIST.
E. Make a visual inspection of the Liquid Soap Dispenser as detailed in
page-block 5001, CHECK.
2. LIST OF POSSIBLE DEFECTS
NOTE: Ensure that soap container is filled. If the unit does not
discharge any soap and defects listed below are not
determinable, check that the unit contains the recommended soap
(Refer to chapter SERVICING).
FAULT PROBABLE CAUSE CORRECTION ACTION
NO, OR INSUFFICIENT
SOAP DISCHARGE
A. CONNECTION BETWEEN
HEAD ASSY AND TUBE
IS LOOSE
B. CONNECTION BETWEEN
HEAD ASSY AND TUBE
IS DEFECTIVE
C. TUBE TOO SHORT
D. TUBE TOO LONG
- CONNECT TUBE WITH
THE HEAD ASSY
- REPLACE TUBE
- REPLACE TUBE
- CUT TUBE TO OR
INSTALL TUBE
WITH CORRECT LENGTH
AND NOTCH AT THE
LOWER END
FAULT ISOLATION CHART
TABLE 1001 PAGE 1001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 13 of 31
CLEANING
1. GENERAL
A. List of Materials, Tools and Fixtures
WARNING: THE INSTRUCTIONS FOR USING THE MATERIALS HAVE TO BE
OBSERVED (REFER TO THE CORRESPONDING MATERIAL SUPPLIER’S
INSTRUCTIONS).
NOTE: Equivalent substitutes can be used for listed items.
MATERIAL SPECIFICATION SOURCE
CLEAN WATER
ALCOHOL
LOCAL PURCHASE
LOCAL PURCHASE
CLEANING MATERIALS
TABLE 4001
2. PROCEDURE
CAUTION: TO PREVENT DAMAGE OR DISTORTION OF THE UNIT DO NOT USE
ABRASIVE CLEANERS.
NOTE: Cleaning must be carried out after 18 months.
A. Clean the Head Assy by pumping clean water through the unit.
B. Clean the Soap Bottle by filling it with clean water and shaking the
Soap Bottle several times. Repeat this procedure twice.
PAGE 4001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 14 of 31
CHECK
1. GENERAL
A. Procedure
(1) Check all parts of the unit visually. Parts which are
defective, broken or deformed have to be replaced.
PAGE 5001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 15 of 31
REPAIR
1. GENERAL
No special repair procedure is applicable. Defective parts must be re-
placed.
PAGE 6001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 16 of 31
ILLUSTRATED PARTS LIST
IPL-TP
PAGE 10001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 17 of 31
INTRODUCTION
1. GENERAL
This IPL contains the complete listing of all replaceable parts of the
Liquid Soap Dispenser.
2. MATERIAL ARRANGEMENT
A. This IPL comprises the following sections:
(1) Introduction
The introduction contains all explanatory information for the
individual sections as is necessary for use of this IPL. The
introduction further contains a list of abbreviations used in
detailed parts list as well as a list of manufacturer’s codes
together with manufacturer’s names and addresses.
(2) Numerical Index
(a) This section contains a listing of part numbers of all
items listed in the detailed parts list in
alpha/numerical sequence with cross-reference to
respective Fig./Item Nos. as well as units per assy.
The order of precedence in beginning the part number
arrangement at the left-hand (first) position is as
follows:
-letters A through Z (except ‚O‘ to be considered zero),
- numerals 0 through 9.
(b) For subsequent rows, the order is:
-a dash (-),
-letters A through Z (except ‚O‘to be considered zero),
-numerals 0 through 9.
(3) Detailed Parts List
(a) Column FIG. ITEM
The first number in the first line of a page indicates
the number of the figure illustrating the part. The
second number indicates the item number by which the part
is identifiable on the illustration. A dash (-) placed
before the item number indicates the part is not
illustrated.
INTRO
PAGE 10001

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 18 of 31
(b) Column PART NUMBER
The part number column contains the original
manufacturer‘s part number. When standard parts are used,
the standard part number is listed in this column.
1CBS - Carsten Daus GmbH’s Part Number Arrangement
Example:
CBS154-002
CBS154 ---------- Model number
002 ------- Piston length 101,6 mm (4.0 in.)
(c) Column AIRLINE STOCK NUMBER
This column is left blank for airline internal use.
(d) Column IND
The indenture system shows the relationship of parts and
assemblies to next higher assemblies or installations as
follows:
IND
1Assembly or installation assembly RF number.
2Detail parts of assembly or sub-assembly.
3Detail parts of sub-assembly or sub-sub-assembly.
4etc.
(e) Column NOMENCLATURE
1 Attaching parts
Attaching parts are captioned ATTACHING PARTS and are
listed immediately following the parts attached.
The *** symbol follows the last item of the attaching
parts group. Column EFF CODE
2Cage (Vendor) Code
Parts manufactured by companies other than
CBS-Carsten Daus GmbH are identified by an appropriate
cage (vendor) code following the nomenclature. Vendor
codes are in accordance with current issues of Federal
Supply Codes for Manufacturers Cataloguing Handbooks
H4-1, H4-2 and H4-3, and are preceded by the letter
„V“. Standard parts such as An, MS etc. are not
identified by a vendor code.
INTRO
PAGE 10002

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 19 of 31
(f) Column EFF CODE
The Effectivity Code column establishes a part
relationship with units or assemblies which are
essentially the same but have minor deviations. These
units or assemblies are assigned reference letters such
as A, B, C etc. Parts which are not common to all
configurations but are associated with one or more of the
coded lead items, carry the letter or letters assigned to
the lead item with which it is associated. Where a part
is common to all lead items, the effectivity column is
left blank.
(g) Column UNITS PER ASSY
This column contains the quantity of a specific catalog
sequence numbered part required in the build sequence of
only one (where more then one exists) next higher sub-
sub-assembly, sub-assembly, assembly or installation
level as applicable. For bulk items, the letters “AR“are
inserted in the quantity column to indicate “as
required“. Where items are listed for reference purpose,
“RF“is inserted.
(4) Explanation of Terms and Symbols
(a) Part numbers with more than 15 characters require the
introduction of a dummy part number with a cross-
reference to the over length part number. This will be
shown in the detailed parts list as follows:
"OPN xxxxxxxxxxxxxxxx (Vx)
(b) Part numbers amended with a capital letter (shown in the
nomenclature column) means that this equipment is
improved without any change to the operational effect.
(c) The term "REPLD BY" means that the part in the part
number column is replaced by and is interchange-able
with the part number shown in the notation.
(d) The term "REPL" means that the part in the part number
column replaces and is interchangeable with the
part number shown in the notation.
(e) The term "ALT" means that the part is an alternative
for another part with equal value, weight, dimension,
etc. Can be noted with certain specifications or
completely interchangeable.
INTRO
PAGE 10003

COMPONENT MAINTENANCE MANUAL
SOAP DISPENSERS
SEIFENSPENDER
CBS154 SERIES
No.: CBS154
Issue: A
Date: May 02/2010
25-40-05 May 02/2010
Page: 20 of 31
(f) The term "IND" means that the part is completely equal
to other variants listed without any differing
specifications. It may be used in any instance where
the alternate part is referenced.
(g) The term "NP" means that the part is not procurable.
Order next higher assembly.
(5) List of Abbreviations
The following abbreviations are used in this IPL:
Abbreviation
ALT ALTERNATE PART NUMBER
AR AS REQUIRED
ASSY ASSEMBLY
BKDN BREAKDOWN
DET DETAIL
EFF EFFECTIVE/EFFECTIVITY
FIG FIGURE
IN INCH
IND INDENTURE
IPL ILLUSTRATED PARTS LIST
L LITER
MM MILLIMETER
NHA NEXT HIGHER ASSEMBLY
NO NUMBER
NOS NUMBERS
NP NOT PROCURABLE
OPN OVERLENGTH PART NUMBER
OPT OPTIONAL PART NUMBER
PNR PART NUMBER
REPLD REPLACED
REPLS REPLACES
REQ REQUIRED
RF REFERENCE
SUPSD SUPERSEDED
SUPSDS SUPERSEDES
TTL TOTAL
V VENDOR
(6) List of Vendors
Not applicable
INTRO
PAGE 10004