CCS HLV Series User manual

PJ-1505-2CD24
CCS Inc.
Input
Power Consumption
Mass
Output Connector
Model
24V DC
10W
PJ-1505-2CD24
360g
Copyright(c) 2005 CCS Inc. All rights reserved. Reproduction or photocopy without permission is prohibited.
3P (1:Sense , 2:+ , 3:_) x2
Third Angle Projection Units: mm
42.5 55
8 20
75
120
37.537.5
38
(8)
A
A
for Fixation
L1 L2
Remote
Manual
Remote Control
Intensity
Hi
Lo
ControlRange
PJ-1505-2CD24
142
11 11
L1 L2
2-M3(inside 3mm max.)
DIN Rail Bracket

PJ-1505-2CA PJ-1505-3CA PJ-1505-2CD24 PJ-1505-3CD24
PJ Series
Utilizing the same 0-5V external control as a
standard halogen light source, allows external
control for the present system. Continuous current
control enables adjustment of the light intensity more
precisely than with halogen light sources. Four
different types of controllers are available for various
operating conditions.
0-5V Analog Control
Relative intensity (%)
Relative intensity (%)
Halogen
AC 100-240V DC 24V
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
Input voltage (V)
102345
Input voltage (V)
102345
Specifications
24V DC
5.5V max.
Manual operation by panel switch (Manual), or remote light intensity (Remote)
Manual light intensity (Manual), panel dial, remote light intensity (Remote), analog voltage 0 to 5V (5.25V max.)
OFF: 2.5 to 5.0V (24V max.), ON: 0.8 to 0V
D-Sub,15-pin (male)
Note: The operable range of input voltage is: 85 to 265V AC for the PJ-1505-2CA and PJ-1505-3CA, and 10 to 26V DC for the PJ-1505-2CD24 and PJ-1505-3CD24.
100-240V AC(50/60Hz)
PJ-1505-2CA The PJ-1505-3CA is also the same size. PJ-1505-2CD24 The PJ-1505-3CD24 is also the same size.
PJ-1505-2CA
27VA typ.
2
620g
PJ-1505-3CA
37VA typ.
3
640g
PJ-1505-2CD24
10W typ.
2
360g
PJ-1505-3CD24
14.5W typ.
3
360g
Light Sources for Micro Fiber-heads
PJ Series
HLV Series dedicated power supply unit
240V AC type
2ch:PJ-1505-2CA 3ch:PJ-1505-3CA
24V DC type
2ch:PJ-1505-2CD24 3ch:PJ-1505-3CD24
Model
Input
Power consumption
Number of channels
DC output
Light intensity switch
Light intensity control
Light OFF control
Remote control connector
Weight
*Internal pulldown
5
010
1
2
3
46
7
8
9
5
010
1
2
3
46
7
8
9
L2
Control
Range
Remote
Hi
Lo Manual
Remote Control
5
16 54 (16)
4-M3(screw hole for securing)
86
Intensity
L1
62
12 108 12 16 54 (16)
16 100 (16)
PJ-1505-2CA
100-240V
Models with CE Marking
PJ-1505-2CA / PJ-1505-3CA / PJ-1505-2CD24 / PJ-1505-3CD24
42.5 55
820
75
120
37.537.5
38
(8)
for Fixation
L1 L2
Remote
Manual
Remote Control
Intensity
Hi
Lo
ControlRange
PJ-1505-2CD24
142
11 11
L1 L2
2-M3(inside 3mm max.)
DIN Rail Bracket
RoHS Directive Compatible
Dimensions (Unit: mm)

PJ Series (DC input type) Instruction Guide
Power Supply for HLV(High Luminosity LED Spot Lighting)
(PJ-1505-2CD24/3CD24)
1Safety Precautions * Read this instruction guide before using the product.
Thank you for purchasing a CCS product. To properly use the product, please read
this instruction guide before use and keep it for your future reference.
Be sure to pay special attention to the information marked with " Warning" and
" Caution." The information is provided to prevent injury from electric shock and
other accidents.
Warning Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in
injury or property damage.
Warning
(1)
Do not open the cover of the unit.
Electric shock may occur, as the voltage of some internal parts is high.
(2)
Connect the power supply plug directly to an outlet.
Fire and an electric shock may occur when connected to an extended
table tap or a multiple outlet extension plug.
Connection and removal should be performed after disconnecting the
CCS power supply and the third party power supply from the outlet.
(3)
Do not use power supplies with any lighting other than CCS HLV
series.
It may cause over-current, over-heating, and possible fire.
(4)
Do not touch input terminal with wet hands.
Electric shock may occur.
(5)
In the following cases, stop using immediately, turn off the power
and pull out the power plug from the outlet.
・Smoke rising from the unit.
・The surface of the unit is too hot.
・There are strange smells or strange sounds.
(6)
Do not look at the light of high intensity directly.
Although LED illuminators are not highly focused, as is the case with
semiconductor lasers, do not look at the light of high lumen directly, and
do not view the flashing light directly for a long period. Eye damage may
occur.

Caution
(1)
Switch off the power before connecting/disconnecting cables.
Otherwise, fire and electric shock may occur.
(2)
The off to on interval must be at least two seconds, or faulty operation may
occur.
(3)
Do not use the unit in an enclosed space, as the light becomes hot.
Cool down with fans, etc. when using in an enclosed space.
(4)
Install the unit under the conditions as specified below:
・Temperature: 0 to 40˚C,Humidity: 20 to 85%RH. (No condensation.)
・In a stable location, isolated from vibration.
・In a well-ventilated location, not exposed to dust.
・Isolated from a location where a sudden temperature change may occur.
・Isolated from faucets, boilers, humidifiers, air conditioners, heaters, or any
equipment containing water.
(Not in a location where temperature and humidity are too high or too low.)
(5)
Follow the articles below.
・Take the power as a dedicated power source from the space with steady
voltage.
・Do not operate the unit with the same power source as an air conditioner,
a copy machine, etc., as this causes improper operation.
・Remove the power plug from the outlet when not using for a long period.
・Do not damage the power cable or place it near the heating appliances.
・Do not touch the product and power plug during an electrical storm.
(6)
A cable of not more than 5m should be used for an extension cable of a
lighting output.
If an extension cable of more than 5m is used, a constant current circuit will not
carry out normal operation due to the voltage descent by direct-current resistance
of the cable; in spite of the light intensity setting being at the 100% light intensity,
rated current will not be reached so the light output will be less than 100%
intensity.
(7)
Use the LED illuminator under suppressed heat-generation.
・Using the illuminator at high temperature shortens its life. In case of
continuous use, setting the light level to 50% intensity could prolong its life
with stable performance.
・Turning on the illumination only when taking an image (intermittent light-up)
makes it possible to use the unit under the stable condition with less heat
generation.

2. General Description
The PJ power supply series is an exclusive power supply for intensity control of CCS high
luminosity LED spot lighting HLV series.
PJ-1505-*CD24 operates utilizing factory supplied 24V DC input. The series consists of 2
and 3-channel types, which control the intensity using external analog voltage, as well as
turning the lighting on and off.
Range Hi/ Lo allows fine adjustment in low intensity range. (only L1 channel)
3. Instructions for Use
(1)Mounting
・ When attaching by DIN rail attachment in the lengthwise orientation, the attachment
should be made so the output connector is facing up, and the 24V DC IN terminal
faces down to aid in heat dissipation. (Please refer to the diagram below.)
・ When fixing it to a system rack or a case, make the insertion depth of the screw into
the power supply case less than 3mm into PJ-1505-*CD24.
DIN Rail Bracket
1.
Hook the top of the bracket
in the DIN rail.
Then, pull down.
1. Pull down.
2. Pull to dismount.
How to dismount
2. Fix it by pushing it
until it clicks.
How to mount：

(2) Connections
Connect the power supply cable into the input terminal. Prior to connection, make
sure that the DC 24V power supply side has no connection or the power switch is in
the OFF position to avoid sparks caused by the short circuit of (+) terminal and (-)
terminal.
Note: This product does not come with the power cable, therefore please arrange
the cable at your end and please keep the cable length less than 10m.
Connect the illuminator cable into the output connector, L1 to L2(L3).
(3) Range Changeover(L1 channel only)
The Range switch in Hi position makes for the general light intensity use.
Setting the Range switch to the Lo position allows fine intensity adjustment for low
intensity of 30mA(typ).
(4) Power On
The illuminator, which is connected to PJ power supply, lights up by turning the DC
24V power supply on. (PJ-1505-*CD24 does not have a power switch).
(5) Intensity Control
PJ power supply controls the intensity level by varying the output current.
If the knob of potentiometer on front panel is turned clockwise, intensity will increase,
and if it is turned counterclockwise, it will lower the intensity, if the intensity control
changeover switch is in the Manual position.
If the changeover switch is in the Remote position, the panel side potentiometer is
disabled and Intensity is controlled with analog voltage (0 to 5V) to the external
connector. The lights are turned off when the input is in the open position.
To control intensity, a small slotted screwdriver is needed.
(6) On - Off Control
The lighting may be switched off by inputting signal 5V of turning-off control.
When not in use, the lighting life can be prolonged by turning the light off.

4. External Control
(1) Connector Connection
Cable Connector Dsub 15S (Female) (Only power supply side)
Female Connector XM2D-1501 [OMRON]
Hood XM2S-1511 [OMRON]
Use a shielded cable of 3 m or less for the control line.
Pin No. Signal
1 L1 OFF Control Input (Turn off by +5V input)
2 GND *2)
3 L2 OFF Control Input (Turn off by +5V input)
4 L2 External Potentiometer Input
5 L3 OFF Control Input (Turn off by +5V input) *1)
6 L3 External Intensity Control Analog Input (0 to 5V) *1)
7 L2 External Intensity Control Analog Input (0 to 5V)
8 GND *2)
9 L1 External Potentiometer Input
10 L1 External Intensity Control Analog Input (0 to 5V)
11 GND *2)
12 L3 External Potentiometer Input *1)
13 The bias power supply for external VR (+2.5V 3mA Max.)
14 + 5.5V Output (20mA Max.)
15 GND *2)
* 1) NC (No-connection) for 2 Channel type of PJ-1505-2CD24
* 2) Internal common GND
Use a shielded cable of 3 m or less for the control line.
Option: External control cable (One side of the cable is open) manufactured by CCS
(2) Internal Circuit
Note) External analog intensity control and external potentiometer may not be used
simultaneously.
Equivalent
+5.5V
4.7k
4.7k
OFF Control Input
Lighting:0V, Lights-out:5V
15k
10k
+5.5V
Intensity Control Input 0to5V
2.4k
Potentiometer Input
Reference Output for Potentiometer
GND
External Potentiometer 2k to 10kΩ
Control
Manual
Remote
Panel
+5.5V
+5.5V Output
PJ Power Supply
14
1, 3, 5
10, 7, 6
13
2, 8, 11, 15
9, 4, 12
Remote Control
+2.5V

(3) Feature of Intensity Control (Reference)
In order to turn the light off completely by input voltage 0V of the external intensity
control, there is a domain does not emit light.
Max input voltage(without emitting light ) (typ)= HLV-14-PJ series (140mV),
HLV-27 series and HLV-24 series (110mV), HLV-24-3W series (50mV)
(4) Luminescence Features
5. LED Indicator
Indicator which monitors the status of the lighting.
Indicator condition
On *) connect HLV-14-PJ or HLV-24 series
Off no connect
connect HLV-27 series
blink(1/2Hz) HLV distinction error
(By the power supply restart, return)
blink(1Hz) overcurrent error
(By the power supply restart, return)
Note: HLV and indicator will be off momentarily after initial power -on to allow the supply to
identify the lighting. (Only after power-on or at the time of the cable connection)
External Input - Luminous Intensity Feature
0
20
40
60
80
100
0 1 2 3 4 5
Input [V]
Luminous Intensity [%]
Intensity[%] Luminescence Delay [µs]
HLV-14-PJ HLV-27/24 HLV-24-3W
ON
OFF ON OFF ON OFF
20 330 80 230 80 135 55
40 170 60 120 50 75 40
60 110 50 80 40 50 25
80 80 40 60 30 40 10
100 70 40 50 25 35 10
Intensity vs Luminescence delay time (typ)
OFF Control
Input
Light
+5V
0V
ON
OFF
Luminescence Delay
Luminescence delay time varies
depending on the light intensity.

6. Specifications
Model Name PJ-1505-2CD24 PJ-1505-3CD24
Input *1) 24V DC
Power Consumption 10W 14.5 W
Channel(s) 2 3
DC Output 5.5V max.
Intensity Control
Mode
Manual operation (Manual) /Remote (Remote) Intensity control by
Control Mode Switch slide switch on the panel
Intensity Control
Manual intensity control (Manual) on basis of potentiometer on the panel.
Remote Intensity Control (Remote) Analog Voltage 0 to 5V(5.25V max.)
*2)
Output Current
Range
Hi/ Lo Range, L1 channel with the Range switch
Hi Range: HLV series maximum current/ Lo Range: 30mA typ.
On/Off Control Turn-off :2.5 to 5.0V(max. 24V), turn-on : 0.8 to 0V (inside pull-down)
Power Supply
Input Terminal block M3 screw, 7.62mm pitch
External Control
Connector Dsub15P
Output Connector SMP-03V-BC[JST] 1: Sense 2: Output+ 3: Output-
Starting Time 1.5 sec typ. (after Power Switch ON)
Over-current
Protection
105%(min) of HLV series maximum output power
(By the power supply restart, return)
between Input and Output: Non-insulation
Insulation between Input-Case:
AC300V, for 1second (1mA)
DC100V, Over 20MΩ
Operating
Conditions
Temperature: 0 to +40˚C
Humidity: 20 to 85%RH (without dew condensation)
Storage
Conditions
Temperature: -20 to +60˚C
Humidity: 20 to 85%RH (without dew condensation)
Exterior Material Iron plate 1mm thick, N3 Leather tone
Cooling Method Natural air-cooling
Dimensions *3) W142 x D75 x H38 mm
Weight 360g max.
Accessories 4 Non Skid Bumpers
Option External control cable (One side of the cable is open)
*1) Input voltage range of operation: 10 to 26V DC
*2) The light intensity will be 100 % at 5.0V Input signal. Please do not exceed 5.25V Input voltage,
otherwise it causes some troubles due to the heat generation by excess current.
*3) Dimensions do not contain projections such as connectors and rubber foot.
7. Dimension Diagram
PJ-1505-2CD24 (PJ-1505-3CD24 is same size as PJ-1505-2CD24)

■Exemption
We are exempt from to have any legal obligations or responsibilities to provide
compensation for difficulties or damage, which occur both directly and indirectly from
using the power unit and the LED light.
Dec 2006
No. MP-061E KZ00355-T001-001
Head Office
Shimodachiuri-agaru, Karasuma-dori
Kamigyo-ku, Kyoto 602-8011 Japan
Phone: [phone], Fax: [phone]
http://www.ccs-grp.com
[email protected]p