CCS PSB Series Manual

Analog Power Supply for LED Lights
Caution
Before use the power cord, make sure it satises the specication of the region where you are going to use.
100 to 120V range: SVT or SJT type, AWG18, length: 3m max., dielectric strength: 125V min.
200 to 240V range: H05VV-F type, AWG18, length: 3m max., dielectric strength: 250V min.
INSTRUCTED
Make sure that the length of the extension cable is less than 5m. If the extension cable is longer than 5m, the voltage
applied to both ends of the LED light will drop due to the DC resistance of the cable. The rated voltage will not be
attained for 100% radiant ability, and the radiant quantity will drop as a result.
INSTRUCTED
When mount the unit in a system rack or case, the portion of the screws penetrating the case must be less than 5mm
long. If this portion is longer, internal components may be short-circuited.
INSTRUCTED
Do not use lighting that is not manufactured by CCS.
Doing so may cause product failure. Use of non-CCS
lighting voids the warranty on the product.
PROHIBITED
Plug the power cord directly into the wall socket.
Please use the product within electricity voltage/
current specications. Otherwise it may cause re
and/or electric shock.
INSTRUCTED
Do not use user-made cables.
Doing so may cause product failure.
PROHIBITED
Be sure to ground the product before using it. Not
doing so may cause the product to malfunction due
to static change.
INSTRUCTED
Do not place product under direct sunlight or in a high
humidity environment. Doing so may result in re due
to internal temperature rise.
PROHIBITED
Make sure that connected lighting is within the
power rating of the product. Not doing so may cause
product failure.
INSTRUCTED
Do not bundle product cables with high-voltage lines
or power lines. Doing so may cause the product to
malfunction. Keep the product cables as far away
from such lines as possible.
PROHIBITED
Always place product on a stable and at location.
Not doing so may result in the product falling or
toppling, which may cause bodily injury and the
product to malfunction.
INSTRUCTED
Do not drop or subject the product to impact.
Doing so may cause the product to malfunction.
PROHIBITED
Make sure to hold and pull from the plugs when
disconnecting the cables. Not pulling from the plugs may
damage the cable and result in re or electric shock.
INSTRUCTED
Do not bend or jam cables when wiring product.
Doing so may cause product failure.
PROHIBITED
Before moving product, disconnect cables.
Damaging the cables may result in re or electric
shock.
INSTRUCTED
To avoid product surface discoloration or
deterioration, do not wipe product with volatiles such
as paint thinner or benzene.
PROHIBITED
Use a dry cloth to remove dust or other foreign
matter from the plug electrodes. Failure to do so
may result in re.
INSTRUCTED
Warning
Do not disassemble or modify the product.
Doing so may result in re or electric shock.
DISASSEMBLY
PROHIBITED
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
Make sure that the product is free of moisture or any
liquid. Exposure to water may result in re, electric
shock, or product failure.
DO NOT SUBJECT
TO MOISTURE
Turn off the power switch when connecting or
disconnecting the product and peripherals.
Otherwise it may cause re and/or electric shock.
INSTRUCTED
Do not touch the power cords during lightning.
This may result in electric shock.
PROHIBITED
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn off the power switch. A re or
electric shock may result if the product is kept used.
UNPLUG
These symbols mean the prohibited action. These symbols mean the necessary action must obey.
UNPLUG
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
INSTRUCTED
The following symbols in the instruction guide indicate and classify the precautions.
Warning
Indicates that incorrect usage may
result in serious injury or death.
Caution
Indicates that incorrect usage may
result in injury or property damage.
The following symbols are used in this instruction guide to indicate and classify the relative
importance of warnings and cautions.
Incorrect usage of the product may result in re, electric shock, or other serious damages.
Please ensure to follow the conditions below.
Important Information for Equipment Safety2 - Read Before Use -
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
PSB
Series
Features1
The product is a analog power supply for controlling CCS LED lights. It controls LED lights principally
used for machine vision and industrial inspections. Do not use the product for other applications.
Description of Model Names
3 4
The power
supply can
be used
worldwide.
WW
No
Worldwide model Lock
Lock
No
L
2Output voltage
24
12
24V
12V
1Output power
30
5
10
5W
10W
30W
*1) The power supply can be used for a lighting power consumption of 5, 10, or 30 W.
*2) The power supply can be used for a lighting input voltage of 12 or 24 V.
*3) This function locks the intensity control knob.
*4) Models with this functionality can be used worldwide.
1 32
PSB - V B -
4
Omitted for a 5W model
and worldwide model.
Ø16
123
1
Intensity
L1
5
010
1
2
3
46
7
8
9
Intensity control knob
Lock
3
4
2
1To secure the product, remove the rubber feet and insert M3 installation screws* into the
installation screw holes on the bottom and tighten them.
*Insert depth of 5 mm max., Tightening torque: 0.3 N•M max.
Connect the LED Lights to the output connector.
Ground the FG terminal.
Use a wire of approximately 0.5 to 1.25 mm2 (AWG20 to AWG16) for the FG terminal.
Connect power cord to wall socket.
*For the worldwide model, connect power cord to the AC inlet and wall socket.
Wire Connection
3
Do not bundle product cables with high-voltage lines or power lines. Doing so
may cause the product to malfunction. Keep the product cables as far away
from such lines as possible.
Caution
Before connection, make sure that the power is turned OFF.
Making connections with the power ON may result in a re or electric shock.
Warning
2
1Power On
Flip the power switch up to turn ON the power supply.
Light Control
Turn the intensity control knob clockwise to make the light
brighter, and turn it counterclockwise to make the light
dimmer.
Note: Because the light intensity is controlled using a
variable voltage, the unlit area made widen
depending on the Light Unit. Also, Light Units with
a low forward voltage (e.g., the HLV2/HLV Series)
will still be lit at the minimum light intensity.
Use a at-blade screwdriver
to change the light intensity.
To lock the intensity knob,
turn and secure the M3
push screw on the body of
the knob with a hexagonal
wrench.
Hexagon wrenchFlat-blade screwdriver
Side Cross-sectional View
Operating Instructions
4
Models with Locking Intensity Control Knob
Output Connector Conguration
Pin No. 12V output 24V output
1Output+ (+12V) Output+ (+24V)
2Output
- NC
3Output
-
Connector SMP-02V-BC SMP-03V-BC
123
123
123
123
30W model: Two output connectors
Front Rear
・振動が少 な い 、水 平 で 安 定 し ている。
・埃 が 少 な い 、換 気 の よ い 。
・水、油、液、薬品、蒸気などが本製品にかからない。
・腐食性ガスや可燃性ガスがない。
・水道、湯沸かし器、加湿器、クーラー、ヒーター、
ストーブなどが近くにない。
・温度が急に変化しない。
・必ず接 地できる。
※並べて設置する際は上方50mm以 上 、左 右
20mm以 上 の 間 隔 を あ け て 設 置 してく ださ い 。
底面固定
Coarse
Fine
L1 L2
Power
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
ゴム足をはずして固定します。
※下図に示す方向以外では固定しないでください。
固定方法
本製品と接続するケーブル類は高圧線や動力線と束ねると誤動作の原因となり
ます。できるだ け 離して 配 線してください 。
配 線 に あたっての 注 意
設置場所
4設置のしかた
Coarse
Fine
L1 L2
Power
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
50mm
20mm
縦置き
Coarse
Fine
L1 L2
Power
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
20mm
50mm
横置き
拡大図
固 定ネジ 穴
固定ネジ (M3)
(挿入深さ 5mm 以下 )
(締 付けトル ク 0.3N
・
m以下 )
ゴム足固定穴
これを引 き 抜くと
ゴム足が 取れます
ゴム足
側面固定
Coarse
Fine
L1 L2
Power
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
1
2
3
4
5
67891011
12
13
14
15
16
横置き
この 面を 上にして 固 定
本体:背面
固 定ネジ 穴
縦置き
固定板
(板厚 1.6t 以上 )
On/Off
100-240V~
1
2
L1
Light
L2
L1
(FAN)
EXT
GND
固定ネジ (M3)
(挿入深さ 5mm 以下 )
(締 付けトル ク 0.3N
・
m以下 )
以下の条件のところに設置してください。
設 置 場 所 に よっては 製 品 が 故 障 する 恐 れ があります。
(P22図面掲載)
注意
注意
Hi
5
010
5
010
1
2
3
46
7
8
91
3
46
9
7
8
L2
ControlRange Remote
Lo Manual
Intensit y
Power
L1
PJ-1505-2CA
2
Hi
5
010
5
010
1
2
3
46
7
8
91
3
46
9
7
8
L2
ControlRange Remote
Lo Manual
Intensit y
Power
L1
PJ-1505-2CA
2
5
5
3
46
73
46
Hi
0100 10
1
28
919
7
8
L2
Control
Range Remote
Lo Manual
Intensity
Power
L1
PJ-1505-2CA
2
1
3
42
1
Installation screw hole
Installation screw (M3)
FG cable
Power cordLED light connector
Rubber foot
Power switch Output connector Rubber plug
Intensity control knob FG terminal
Caution
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a at and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden
temperature changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers,
humidiers, air conditioners, heaters, or stoves.

Environmental Regulation
7
Warranty Information
EXCEPT FOR THE EXPRESS WARRANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES,
EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARR ANTIES WITH RESPECT TO THE PRODUCTS.
WARRANTY PERIOD: TWO YEARS, STARTING FROM CCS Inc. SHIPPING DATE.
CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION WITHIN THE
SPECIFIED WARRANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR CCS
SALES REPRESENTATIVE.
WARRANTY TERMS
1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE ON
OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING
THE INDICATED WARRANTY PERIOD OF TWO YEARS.
2 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:
1)
IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS ORIGINAL DESIGN.
2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.
3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION,
RIOTS, COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY
OTHER ACT OF PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES, WATER
LEAKAGE, CONDENSATION, OR THE USE OF CHEMICALS.
4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY POWER SUPPLY OR TO ANY EQUIPMENT WHICH CCS Inc.
DOES NOT MANUFACTURE OR DOES NOT SPECIFY FOR USE.
3 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF
OPPORTUNITIES, LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR PRODUCT.
THIS WARRANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED PERIOD,
AND DOES NOT INDICATE OR IMPLY ANY FURTHER GUARANTEE BEYOND THE WARRANTY TERMS.
CONTACT CCS FOR INQUIRIES OR INFORMATION ON REPAIRS TO THE PRODUCT AFTER THE EXPIRATION OF THE WARRANTY.
Copyright© 2011 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of March 2011. KZ00352-T001-003
Do not use the product in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Product name Analog Power Supply for LED lights
Model PSB-512V
PSB-512VL
PSB-524V
PSB-524VL
PSB -1012VB
PSB-1012VBL
PSB -1024VB
PSB-1024VBL
PSB-3012VB
PSB-3012VBL
PSB-3024VB
PSB-3024VBL
PSB -1012V-
WW
PSB -1024V-
WW
Lighting method Constant lighting
Drive method Constant-voltage system
Light control method Variable voltage control
Number of channels 1 channel
Applicable
illuminators (rating)
12V 5W 24V 5W 12V 10W 24V 10W 12V 30W 24V 30W 12V 10W 24V 10W
Light control Front panel intensity control knob
Over current
protection Operates at 125% of the rated current. Reset automatically.
Operates at 105% of the rated
current. Reset automatically.
Input voltage (rating) 100 to 120V AC 100 to 240V AC
Input voltage (range) 85 to 132V AC 85 to 264V AC
Power
consumption (typ.)
15VA 27VA 78VA 27VA
Frequency 50/60Hz
Inrush current
(typ.)
15A (at 100V AC)
Note: From a cold start
15A (at 100V AC),20A (at 200V AC)
Note: From a cold start
Ground leakage
current 3.5mA max. 3.5mA max. (264V AC,
60Hz, with no load)
Output voltage
(rating)
8.3(±1)V DC to
12 .0 5(± 0.15) V
DC
15(±1)V DC to
24.05(±0.25)V
DC
8.3(±1)V DC to
12 .0 5(± 0.15) V
DC
12(±1)V DC to
24.05(±0.25)V
DC
8.3(±1)V DC to
12 .0 5(± 0.15) V
DC
12(±1)V DC to
24.05(±0.25)V
DC
8.3(±1)V DC to
12 .0 5(± 0.15) V
DC
12(±1)V DC to
24.05(±0.25)V
DC
Output current (rating) 0.41A 0.21A 0.83A 0.41A 2.5A 1.25A 0.83A 0.41A
Dielectric strength
(input-output)
1000V AC for one minute 10mA cutoff current
500V DC, 20MΩ min.
1500V AC for one minute 10mA
cutoff current 500V DC, 20MΩ min.
Dielectric strength
(input-FG)
1000V AC for one minute 10mA cutoff current
500V DC, 20MΩ min.
1500V AC for one minute 10mA
cutoff current 500V DC, 20MΩ min.
Operating temperature
and humidity
Temperature: 0 to 40°C, Humidity: 20 to 85%RH (No condensation)
Storage temperature
and humidity
Temperature: -20 to 60°C, Humidity: 20 to 85%RH (No condensation)
Cooling method Natural air cooling
Altitude 2000m max.
Protective ground Class 0 Class
Pollution level Pollution level
Overvoltage category Category
CE marking
Safety standard conform to
EN 61010-1
EMC standard conform to
EN 61326
PSE Specied Electrical Appliance and Material (DC power supply units)
Conformity with METI Ordinance Article 1
Environmental Regulation RoHS compliant
Dimensions (mm)
(W x D x H) 65 x 114 x 42 76 x 118 x 45 86 x 149 x 55 76 x 131 x 50
Material, coating,
surface processing
Steel plate t1.0, paint color N3, Matt nish
Weight (typ.) 420g 470g 700g 470g
Accessories Instruction guide x1 Instruction guide x1,
Power cord x1
Dimensional Diagrams (mm)
6
Main Specications
5
118 (8.5)(16)
10.5 93 14.5
A
11 11
54
76
455
Intensity control knob
Power switch
Intensity control knob
Power switch
870 8
86
555
(16)149 (8.5)
14.5 120 14.5
A
(16)131 (8.5)
15.5 100 15.5
A
INTENSITY
1
2
3
4
10
9
8
7
5 6
76
505
11 54 11
POWER
Intensity control knob
Power switch
LIGHT
22.5 80 11.5
114 (8.5)(16)
A
65
12.5 40 12.5
425
Power switch
Intensity control knob
GND
50/60H z 27VA
100-24 0V
4-M3 depth 5
(installation screw holes)
Output connector
(SMP-03V-BC)
100V AC
Power cord (2.3m)
Output connector
(SMP-03V-BC)
Output connector
(SMP-03V-BC)
Output connector
(SMP-03V-BC)
FG terminal
FG terminal
FG terminal
FG terminal
4-M3 depth 5
(installation screw holes)
4-M3 depth 5
(installation screw holes)
4-M3 depth 5
(installation screw holes)
A View
A View
A View
A View
AC inlet
100V AC
Power cord (2.3m)
100V AC
Power cord (2.3m)
Rubber plug
(Option: 3.5-dia. ON/OFF signal input jack)
Rubber plug
(Option: 3.5-dia. ON/OFF signal input jack)
Rubber plug
(Option: 3.5-dia. ON/OFF signal input jack)
PSB-512V / PSB-512VL / PSB-524V / PSB-524VL
PSB-1012VB / PSB-1012VBL / PSB-1024VB / PSB-1024VBL
PSB-3012VB / PSB-3012VBL / PSB-3024VB / PSB-3024VBL
PSB-1012V-WW / PSB-1024V-WW
China RoHS Directive
环保
使用期限 产品
有毒有害物质或元素
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
( C r( VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
LED 照明
专用电源
：表示该有毒有害物质在该部件所有均质材料中的含量均在 SJ/T11363-2006 标准规定的限量要求以下。
：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 SJ/T11363-2006 标准规定的限量要求。
( 注 ) 铅和镉中的“×”，因欧洲 RoHS 没限定，故用“○”表示。
Usage deadline for environmental protection
The number used in this logo is based on “Management Methods for Controlling Pollution by Electronic Information
Products” and related regulations from People’s Republic of China. It shows the product usage duration in years
for environmental protection. After nishing a product usage, the product needs to be re-used or discarded
appropriately following local law and regulations, complying with safety and usage caution.
Usage Deadline
for Environmental
Protection
Product name
Toxic or Hazardous Substances and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
chromium (Cr(VI)) PBB PBDE
Power supply
for LED Lights
: Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part, according
to SJ/T11363-2006 is within the limit requirement.
: Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according
to SJ/T11363-2006, is over the limit requirement.
*Lead and cadmium are excluded in EU RoHS.
Name and amount of toxic and hazardous substances or elements
China RoHS Directive is formally known as "Management Methods for Controlling Pollution by Electronic
Information Products", which was implemented on March 1, 2007 in China. Same as EU RoHS Directive,
this regulation restricts the usage of six substances such as lead, mercury, cadmium, hexavalent chromium,
polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE). This regulation requires electronic
information products which are manufactured or imported, and sold in China, to clearly disclose contents of the 6
restricted substances listed below.
产品中有毒有害物质或元素的名称及含量
环保使用期限
此标志的数字是根据中华人民共和国电子信息产品污染控制管理办法以及有关标准等，表示该产品的环保使用期限的年数。
遵守产品的安全和使用上的注意，在产品使用后采取适当的方法根据各地法律，规定，回收再利用或进行废弃处理。
*Standards for "RoHS Directive-Compliant Products"
Lead Mercury Cadmium Hexavalent chromium PBB PBDE
1000ppm max. 1000ppm max. 100ppm max. 1000ppm max. 1000ppm max. 1000ppm max.
(Items that are exempted in the RoHS Directive are excluded from these standards.)
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical and electronic
equipment." As a directive, it restricts the use of specic hazardous substances for new electrical and electronic
equipment marketed in the EU on or after July 1, 2006, and restricts the use of six substances, which are (1) lead,
(2) mercury, (3) cadmium, (4) hexavalent chromium, (5) polybrominated biphenyl (PBB), and (6) polybrominated
diphenyl ether (PBDE).
EU RoHS Directive
Ask any product queries to the following address or to your nearest CCS representative.
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan
E-mail : [e-mail] : [phone] Fax : [phone]
Headquarters
Use our website to nd your nearest CCS representative. http://www.ccs-grp.com/mvad/
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Instruction Guide and Dimensional Diagrams in PDF or CAD can be downloaded from the CCS website. http://www.ccs-grp.com/