CCS PD2 Series User manual

PD2-3012-4/ PD2-3024-4
CCS Inc.
Power requirements
Output
Mass
Connector type
Model
AC100-240V 78VA
12V/27W
PD2-3012-4 PD2-3024-4
1200g
AC100-240V 78VA
24V/27W
1200g
External control connector
D-Sub25pin
4-M3 depth 5
85X140 (Mounting)
Copyright(c) 2006 CCS Inc. All rights reserved. Reproduction or photocopy without permission is prohibited.
2P (1:+ , 2:_) x4 3P (1:+ , 2:NC , 3:_) x4
Third Angle Projection Units: mm
L1 L2 L3 L4
L1 L2 L3 L4
Ext ModeError
On
Off
High
Low
Coarse
Fine
805.5
110
20 130 20 12.5 85 12.5
15 140 15
9 170 (8)
PD2-3012-4
External Control 100-240V-
50/60Hz 78VA
1
9
5
2
3
4
6
10117 8
12
13
14
15
16 1
9
5
2
3
4
6
10117 8
12
13
14
15
16 1
9
5
2
3
4
6
10117 8
12
13
14
15
16 1
9
5
2
3
4
6
10117 8
12
13
14
15
16
Power

PD2-1012/PD2-1024 PD2-3012/PD2-3024 PD2-5012/PD2-5024 PD2-3012-2/PD2-3024-2 PD2-3012-4/PD2-3024-4 PD2-3012-8/PD2-3024-8
PD2-3012 / PD2-3024 / PD2-5012 / PD2-5024 / PD2-3012-2 /
PD2-3024-2 / PD2-3012-4 / PD2-3024-4 / PD2-3012-8 / PD2-3024-8
Models with CE Marking:
The PD2 Series of digital power supplies are designed specifically for use with CCS LED lights. Compared with analog power
supplies, the PD2 Series provides a more linear and repeatable intensity control because of the force-detent adjustment course/fine
adjustment knobs and benefits of pulse duty control. The PD2 Series is suitable for all CCS lights without dedicated power supplies.
The Series is designed to meet the requirements of the widest variety of applications with the 12 and 24V options, power ratings
range, and the number of independent output channels. The PD2 Series is compatible with RoHS Directive*, ensuring compatibility
with worldwide requirements.
Selecting a PD2 Series power supply
(1) Select a12-V or 24-V output models according to the voltage of a LED lights used.
(2) Select from the 10-watt or 30-watt models according to the total of power consumption of LED lights to be used.
(3) Select from 2-channel, 4-channel, or 8-channel models to according to the number of independent outputs needed
(multiple lights can be connected to a single output channel with a 2 or 4 way split cables.
(4) Select one of the optional external control cables. (Refer to information on page 63)
PD2 Series
Offers repeatable, linear light intensity control with
256 discrete levels using course and fine adjustments
Digital Power Supplies
Model
Input voltage
Input current
Frequency
Inrush current
Number of channels
DC output voltage
Output power
Intensity control
External control input
External control connector
ON/OFF control
ON/OFF response
Startup time
Output overcurrent protection
Operating environment
Storage environment
Weight
1)
2)
2)
1
)
O
p
eratin
g
volta
g
e: 85 to 132VAC or 85 to 264VAC, 2
)
At a volta
g
e of 100VAC
PD2 Series Specifications
: 60kHz (approx.) pulse duty control
: 256-level of intensity control using dual 16 position Coarse and Fine rotary knob on the control panel
: Intensity control using 8-bit parallel signal
Control method
Manual
External control
: At + 5.0V with 4.7k Pull-up resistor.
: 3.5-mm microphone jack
: D-Sub 15-pin ON signal (Asynchronous with write sequence)
Input circuit
Manual
External control
HS-CMOS, Low level: 1.35V or less, High level: 3.15V or more
OFF - ON: 10μs typ., ON - OFF: 10μs typ.
0.5sec typ.
Activated by 107% minimum of the rated output current and reset by turning the power supply ON with front panel power switch.
Temperature 0 to 40 C, humidity 20 to 85%RH (with no condensation)
Temperature -20 to 60 C, humidity 20 to 85%RH (with no condensation)
: At + 5.0V with 1.5k Pull-up resistor.
D-Sub 25-pin (male)D-Sub 15-pin (male)
Input circuit
Manual/
External control
: D-Sub 25-pin OFF signal
(Asynchronous with write sequence)
50/60Hz
15A typ.
100~240V AC
0.78A typ.0.25A typ. 0.78A typ.1.3A typ.
100~120V AC
0.7kg or less 1.1kg or less 1.1kg or less1.3kg or less 1.2kg or less 1.5kg or less
PD2-1012
1
12V
9.5W max.
PD2-1024
1
24V
9.0W max.
PD2-3012
1
12V
28W max.
PD2-3024
1
24V
28W max.
PD2-5012
1
12V
46W max.
PD2-5024
1
24V
46W max.
PD2-3012-2
2
12V
28W max.
PD2-3024-2
2
24V
28W max.
PD2-3012-4
4
12V
27W max.
PD2-3024-4
4
24V
27W max.
PD2-3012-8
8
12V
25W max.
PD2-3024-8
8
24V
25W max.
RoHS Directive Compatible

PD2 Quad/Octal Channel Series Instruction Guide
Power Supply Units for LED Lights
PD2-3012-4(A)/3024-4(A)/3012-8(A)/3024-8(A)
1. Safety Precautions *Read this instruction guide before using the product.
Thank you for purchasing a CCS product. To properly use the product, please read this
instruction guide before use and keep it for your future reference. Be sure to pay special
attention to the information marked with “ Warning” and “ Caution.” The information is
provided to prevent injury from electric shock and other accidents.
Warning Indicates incorrect usage may result in serious injury or death.
Caution Indicates incorrect usage may result in injury or equipment damage.
Warning
(1) Always use one of the following power cords.
100 to 120V range: SVT type,AWG18, length: 3m max., dielectric strength:
125V min. (Note: This power cord is required for compliance with UL)
200 to 240V range: H05W-F type,AWG18, length: 3m max., dielectric strength:
250V min. (Note: This power cord is required for compliance with EU)
(2) Plug in or unplug the power cord after turning OFF the supplied power.
Otherwise, fire or electric shock may occur. Plug the power cord directly into
the wall socket. Please use the product within electricity voltage/current
specifications. Otherwise it may cause fire and/or electric shock.
Please unplug the power cord when connecting or disconnecting the product
and peripherals. Do not damage or place heavy objects on power cord.
There are risks of damaging the cord, which may result fire or electric shock.
(3) If the product is damaged, turn it OFF, unplug the power cord from the wall
socket, and contact CCS. Continued usage of the product may result in fire or
electric shock.
(4) Follow the operating procedures stipulated for the product in this manual. Failure to do so
may result in diminished protection capabilities.
(5) The product operates at a power supply voltage of 100 to 240V AC.
The supplied power cord, however, is for use with 100V. If the product is to be used at
200V or above, use a 200V power cord.
(6) For mounting products in system racks or cases, do not insert M3 type screws more than
6mm. Doing so may cause short-circuit to internal components.
(7) Do not disconnect power cord or disassemble product while operating.
Doing so may result in electric shock.
(8) Do not touch the terminals, plugs, or switches with wet hands.
Doing so may result in electric shock.
(9) Ground the power supply. Use a 3-pin AC cord with ground terminal for the
power supply.

(10) If smoke appears, the product becomes abnormally hot, unusual smells or
sounds are generated, or any other abnormality occurs, stop using the product
immediately and turn OFF the power.
Caution
(1) Illuminators become very hot during use. For this reason, do not use them in a closed
space. If it is necessary to use them in a closed space, provide sufficient cooling in the form
of fans or other cooling devices.
(2) Install products in following locations:
- On a flat and stable locations with minimal vibration
- Well-ventilated places with minimal dust.
- Places free from any water, oil, liquid, chemical, or steam.
- Places free from corrosive or combustible gas.
- Places away from water faucets, boilers, humidifiers, air conditioners,
heaters, or stoves.
- Places that are not subject to sudden temperature changes.
- Places where products can be grounded.
(3) Observe the following items for the Power Supply:
- Always provide dedicated electric power source with stable voltage.
Sharing the electric power source with power devices, such as inverters,
motors, and so on, may cause product to malfunction.
- Disconnect the power plug when the product is not to be used for an
extended period of time.
- Do not place the power cord near a heat-generating device, and do not
allow the power cord to be scratched.
- Do not touch the power cords or connect peripheral devices during
lightning. This may result in electric shock.
2. Overview
This power supply is for exclusive usage with LED lighting made by CCS.
1. The PD2-3012-4(A)/3024-4(A) can control 4 lights, and the PD2-3012-8(A)/3024-8(A) can control 8
lights respectively. Light intensity can be controlled in internal mode using the coarse and fine
intensity control knobs on the front panel of the product or in external mode using a PLC,
microcomputer, or other device.
2. The external ON/OFF control is available in product.
3. The PD2-3012-4(A)/8(A) can supply up to 12V at 2.25A (27W) or 2.08A(25W) and the
PD2-3024-4(A)/8(A) can supply up to 24V at 1.13A (27W) or 1.05A(25W) for CCS LED lighting.
Do not exceed the maximum wattage for the total number of circuits.
3. OperatingProcedure
Turning the power ON/OFF
side of the power switch is OFF.
The power is ON when side is pressed.
(The power lamp will be illuminated)
Power OFF Power ON

External control cable LED lights
Rear
power cord
Turning ON lighting
1. Check the power supply switch to make sure it is turned OFF.
2. Connect the LED lighting to the power supply.
3. Plug the AC power cord of the power supply into a wall socket.
4. Connect an external control cable
if it is the case to use external control.
5. Turn the power ON.
(The power lamp will be illuminated)
6. Use the intensity control knobs to set lighting intensity.
Power OFF
Fron
t
The illustration shows an
8-channel model, but th
e
4-channel model operate
s
the same way.
Intensity control knobs
Power ON

Coarse
Fine
Adjusting lighting intensity
Turning OFF lighting
1. Set the coarse 1 and fine 0.
Or
2. Turn the power OFF.
(The power lamp will be turned OFF)
External control
Externalcontrol
1. ADsub terminal is provided on the rear panel of the product for external control.
The product can be controlled externally using parallel bit control.
2. Pin bit arrangement for external control terminals
(B10 and B17 to B20: Not supported by the PD2-30 -4(A))
Bit B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10
Structure Light intensity bit (0 to FF) Channel selection bits
(0 to 7)
Bit B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21
Structure EXT WR CH.1
ON CH.2 ON CH.3 ON CH.4 ON CH.5 ON CH.6 ON CH.7 ON
CH.8
ON OCP (Output)
A driver IC or an open collector outputs a signal to each terminal and the external control
signals are input to the product at CMOS level.
3. Optional external control cable is manufactured by CCS.
Close-up view external control connector
Re-
served
1. Turn the intensity control knobs on the front panel of the product to set
the lighting intensity. Each font panel knob controls light intensity in
16 steps. With 16 fine steps for every coarse step (16 steps), the
result is up to 256 steps of extremely fine light intensity control.
Power OFF
Or
Fine
Coarse

External control cable Power supply (rear view)
4. The product support the following types of external control.
- External and manual light intensity control selection
- Channel selection
- Light intensity settings
- Lighting ON/OFF control
- Overcurrent protection signal monitoring
External control
1. Connect the external control cable to the power supply.
(Also connect the lighting and any other devices.)
2. Input the desired control signal from the external control cable.
Channel /
bit No. 1CH 2CH 3CH 4CH 5CH 6CH 7CH 8CH
B8 0 1 0 1 0 1 0 1
B9 0 0 1 1 0 0 1 1
B10 0 0 0 0 1 1 1 1
Note: This table shows the conditions when logic "0" is active and
logic "1" is inactive. The signal level of the external control
input terminal is negative logic, in which case logic "0" and
logic "1" are reversed.
Please be [ case of logic "0" ] sure to set PD2-3012-4(A)/3024-4(A) toActive.
1) External and manual light intensity control selection
Set bit B11 of the Dsub external control connector to
Low to set the product to external control mode.
Light intensity from the front panel is disabled in this
mode. Set bit B11 to HIGH to enable light intensity
from the front panel and disable externally controlled
light intensity.
2) Channel settings
Set the channel of the lighting that the product will
control. Use bit B8 to B10 on the Dsub external
control connector to specify the channel.
3) Light intensity settings
Set the 8 bits from B0 to B7 as well as B12 to control
light intensity. Specify up to 256 steps using bits B0 to
B7 and send the write signal to write bit B12 to write the
light intensity data to the product. Keep the write
signal Low for at least 300µs to write the data, and
switch the signal back to HIGH after the minimum write
time has elapsed to stop writing data.

Note: Light intensity settings are enabled only as long as the power supply remains ON
and will be lost when the power supply is turned OFF.
steps B7 [MSB] B6 B5 B4 B3 B2 B1 B0 [LSB] Light
intensity(%) Coarse Fine
0 0 0 0 0 0 0 0 0 0.0 1 0
1 0 0 0 0 0 0 0 1 0.4 1 1
2 0 0 0 0 0 0 1 0 0.8 1 2
19 0 0 0 1 0 0 1 0 7.6 2 2
253 1 1 1 1 1 1 0 1 99.2 16 D
254 1 1 1 1 1 1 1 0 99.6 16 E
255 1 1 1 1 1 1 1 1 100.0 16 F
Ext Mode selection switch on the front panel set at HIGH
Set the ON/OFF terminal signal to HIGH to turn ON the light, set the bit to Low to turn OFF.
Ext Mode selection switch set at Low
Set the ON/OFF terminal signal to Low to turn ON the light, set the bit to HIGH to turn OFF.
Note: Please set the Ext Mode selection switch to High at manual light intensity control.
The lighting doesn't light when it is Low.
High active
Low active
Low
High
Low
High
B13 to B20
ON (lit)OFF (not lit) OFF (not lit)
1
050
µ
s10
µ
s
B13 to B20 1
050
µ
s10
µ
s
Lighting
ON (lit)OFF (not lit) OFF (not lit)
Lighting
4) Lighting ON/OFF control
After you have selected the light intensity level, Use
bit B13 to 20 for channels 1 to 8) for ON/OFF control.

Write sequence
B11(EXT) INT EXT
B8 to B19 (CH)
B0 to B7
(Light intensity bit)
Write B12
(WR)
1. External control mode (B11: EXT) outputs in negative logic (Low: 1).
2. The channel selection bits (B8 to B10) output in negative logic.
3. Light intensity data (B0 to B7) output in negative logic (Low: 1)
4. The write bit is output (data is written when the write signal is fall edge).
Keep the write signal HIGH after the data is written.
5. Data entry cycles must be 500µs or longer.
Overcurrent protection
4.Connectors
1.Output connectors
SM connectors (JST)
Pin number 12V output 24V output
1 OUT + (12V) OUT + (24V)
2 OUT - NC
3 OUT -
Connector SMP-02V-B SMP-03V-BC
>100µs >100µs
>300
µ
s
NPN open collector OFF
Light intensity data CH.
>300
µ
s
Channel selection n
NPN open collector ON
Light intensity data CH. n + 1
Channel selection n + 1
>100µs
>100µs
>100µs
Overcurrent protection output
The overcurrent protection output is a monitoring signal
that becomes active when overcurrent is detected. It is
an output from OCP. Output circuit is an open
collector, with negative logic (active Low).
The product output stops if lighting current consumption
(total of all channels) exceeds 107% of the rated current
consumption. Also, the red error indicator on the front
panel of the power supply will light and output cannot be
resumed until the power supply is restarted.

2.External control connectors: 25-pin D-sub male with M2.6-mm screws
Each signal is pulled up to the 5V in the internal circuits with resistance.
Use a shielded cable of 3m or less for the control line.
Pin
number Signal Pin number Signal
1 Light intensity B0
(LSB) 14 External control B11 (INT/EXT)
2 Light intensity B1 15 Light intensity data write B12 (WR)
3 Light intensity B2 16 Lighting control B13 (ON 1)
4 Light intensity B3 17 Lighting control B14 (ON 2)
5 Light intensity B4 18 Lighting control B15 (ON 3)
6 Light intensity B5 19 Lighting control B16 (ON 4)
7 Light intensity B6 20 Lighting control B17 (ON 5)
8 Light intensity B7
(MSB) 21 Lighting control B18 (ON 6)
9 Select circuit B8 22 Lighting control B19 (ON 7)
10 Select circuit B9 23 Lighting control B20 (ON 8)
11 Select circuit B10 24 Reserved
12 Overcurrent
protection OCP 25 Signal GND
13 Signal GND
Note: Please fix the B10 of PD2-3012-4(A)/3024-4(A) in opening or a High level.
Optional cable: external control cable(cable length: 3m, with one side of the cable cut)
Note: Please read instruction guide using optional cable.