CCS PFB3-20SW-SJT Series User manual

User Manual
Thank you for purchasing a CCS product. In order
to properly use this product, please read this User
Manual before using and keep it for future reference.
PFB3-20SW-SJT(A)
Series
Introduction
Important Equipment Safety
Information
Name and Function of Each Part
Installation
Connecting Cables
Preparation Capture Images
Manual Operation
Remote Operation
Reference
Troubleshooting
Main Specications
Page 1
Page 3
Page 5
Page 7
Page 9
Page 14
Page 15
Page 16
Page 19
Page 21
Page 22
HYPER
LED Light Source

Introduction Important
Equipment Safety Information
Name and Function of Each Part
Installation Connecting
Cables
Preparation
Capture Images
Manual Operation
Main
Specications
Troubleshooting
ReferenceRemote
Operation
1
Introduction
Introduction
•This HYPER LED Light Source Unit is mainly used as a light source for image processing
and industrial inspection. It is used with a Light Guide attached. This enables a high
output and the selection of a lighting pattern that is suitable for the application.
•This HYPER LED Light Source Unit is compatible with 16 di󰀨erent models of Light Guides.
(Refer to the HYPER LED Light Source Lineup on page 2.)
• The light intensity is controlled using a variable current control method.
• The light intensity can be manually controlled by adjusting the intensity control knob, or
can be externally controlled using a PLC or image processing device.
• The light intensity can be controlled or turned light ON/OFF through external control.
Features
External control cable AC adaptor
AC adaptor or power cable
External control cable
(Used when external control is required)
Light guide
(You can use your current Light Guide.)
Optional items, sold separately
Image Figure

Introduction
Important Equipment Safety Information
Name and Function of Each Part Installation
Connecting Cables
Preparation Capture Images
Manual Operation
Main Specications
Troubleshooting
Reference
Remote Operation
2
Introduction
Do not use the product in the following conditions.
• Conditions or an environment not described in this User Manual.
• For nuclear power control, railways, aircraft, any other vehicles, combustion equipment, medical
applications, amusement devices, or safety devices.
• Situations in which there is a large and foreseeable risk to life and/or property, particularly applications
demanding a high level of safety.
Models
PFB3-20SW-SJT-MO(A) PFB3-20SW-SJT-SH1(A) PFB3-20SW-SJT-DJ4(A) PFB3-20SW-SJT-IT(A)
PFB3-20SW-SJT-NP(A)
PFB3-20SW-SJT-SH2(A) PFB3-20SW-SJT-TE(A)
PFB3-20SW-SJT-MI(A)
PFB3-20SW-SJT-DJ1(A) PFB3-20SW-SJT-CS1(A)
PFB3-20SW-SJT-HY(A) PFB3-20SW-SJT-DJ2(A) PFB3-20SW-SJT-TF(A)
PFB3-20SW-SJT-SU(A)
PFB3-20SW-SJT-DJ3(A) PFB3-20SW-SJT-VL(A)
HYPER LED Light Source (PFB3-20SW-SJT(A) Series) Lineup
Sixteen models with di󰀨erently shaped light guide adaptors are available in the product
lineup. The user can select a model which is suitable for the light guide being used.
(Refer to page 9 for a table of applicable models for various Light Guide dimensions.)
LED Light Source Unit (Main Unit) User Manual
User Manual
Thank you for purchasing a CCS product. In or der
to properly use this product, pleas e read this User
Manual before using and keep it for future reference.
PFB3-20SW-SJT(A)
Series
Introduction
Important Equipment Safety
Information
Name and Function of Each Par t
Installation
Connecting Cables
Preparation Capture Images
Manual Operation
Remote Operation
Reference
Troubleshooting
Main Specications
Page 1
Page 3
Page 5
Page 7
Page 9
Page 14
Page 15
Page 16
Page 19
Page 21
Page 22
HYPER
LED Light Source
Checking the Product and Its Accessories
Before installing the product, please check that all the items shown below are included in
your product package. If any of these items are missing, please contact CCS Inc.

Introduction Name and
Function of Each Part
Installation Connecting
Cables
Preparation
Capture Images
Manual Operation
Main
Specications
Troubleshooting
ReferenceRemote
Operation
3
Important Equipment Safety Information
Important Equipment Safety Information
This product has been designed with full consideration of safety. However,
incorrectncorrect usage of the product may result in fire, electric shock, or
other serious damage. Please ensure to follow the conditions below.
Warning
Indicates that incorrect usage may result in serious injury or death.
Caution
Indicates that incorrect usage may result in injury or property damage.
Symbol descriptions
Warning
MANDATORY
ACTIONS
LED light radiation may cause corneal or retinal abnormalities if you look
directly at the light. To prevent harmful light exposure, never look directly at
the LED light.
DISASSEMBLY
PROHIBITED
Do not disassemble or modify the product. Doing so may result in fire or
electric shock.
FIRE HAZARD
Turn the power supply OFF when connecting or disconnecting the product
and peripherals. Failure to do so may results in re or electric shock.
DO NOT SUBJECT
TO MOISTURE
Make sure that the product is free of moisture or any liquid. Exposure to water
may result in re, electric shock, or product failure.
DO NOT TOUCH
WITH WET HANDS
Do not touch the terminals, plugs, or switches with wet hands. Doing so may
result in electric shock.
SHOCK HAZARD
Do not touch the power supply cords or connect peripheral devices during
lightning. This may result in electric shock.
UNPLUG
If abnormal condition occurs, such as fuming, high product temperature,
smell, noise, or so on, stop using the product immediately, and turn the power
OFF. A re or electric shock may result if the product is kept used.
Please read "Symbol examples" carefully for safe usage of products.
FIRE HAZARD
symbols indicate cautions (also including danger and warning). Specific
examples are shown in diagrams. (The diagram on the left indicates re warning).
DISASSEMBLY
PROHIBITED
symbols indicate prohibition. Specic examples are shown in diagrams.
(The diagram on the left indicates prohibition to disassemble).
UNPLUG
symbols indicate required actions. Specic examples are shown in diagrams.
(The diagram on the left indicates unplugging a power cord).
Symbol examples
-Read Before Use-
-Read Before Use-
Important Equipment Safety Information

Introduction
Name and Function of Each Part Installation
Connecting Cables
Preparation Capture Images
Manual Operation
Main Specications
Troubleshooting
Reference
Remote Operation
4
Important Equipment Safety Information
Caution
FIRE HAZARD
Always use one of the following power cord when using the AC adaptor.
100 to 120V range: SVT or SJT type, AWG18, length: 3m max., dielectric strength: 125V min.
200 to 240V range: H05VV-F type, AWG18, length: 3m max., dielectric strength: 250V min.
FIRE HAZARD
Do not place product under direct sunlight or in a high humidity environment.
Doing so may result in re due to internal temperature rise.
PROHIBITED
Always place product on a stable and at location. Not doing so may result in
the product falling or toppling, which may cause bodily injury.
MANDATORY
ACTIONS
Please use designated power sources with stable voltage. Sharing a power
source with inverters, motors, etc. may cause malfunction.
MANDATORY
ACTIONS
Make sure that the light guide to be connected matches the product's
specications and dimensions. Using a light guide that does not match the
product's specications and dimensions may result in product failure.
MANDATORY
ACTIONS
Do not bundle product cables with high-voltage lines or power lines. Doing so
may cause the product to malfunction. Keep the product cables as far away
from such lines as possible.
MANDATORY
ACTIONS
Do not bend or jam cables when wiring product. Doing so may result in
product failure.
MANDATORY
ACTIONS
Before moving product, disconnect cables. Damaging the cables may result
in re or electric shock.
PROHIBITED
Do not disconnect cables or disassemble product while operating. Doing so
may result in product failure.
MANDATORY
ACTIONS
Make sure to hold and pull from the plugs when disconnecting the cables.
Not pulling from the plugs may damage the cable and result in re or electric
shock.
MANDATORY
ACTIONS
Use a dry cloth to remove dust or other foreign matter from the plug electrodes
of power supply cables. Failure to do so may result in re.
PROHIBITED
Do not drop or subject the product to impact. Doing so may result in product
failure.
PROHIBITED
To avoid product surface discoloration or deterioration, do not wipe product
with volatiles such as paint thinner or benzene.
Important Equipment Safety Information

Introduction Important
Equipment Safety Information
Installation Connecting
Cables
Preparation
Capture Images
Manual Operation
Main
Specications
Troubleshooting
ReferenceRemote
Operation
5
Name and Function of Each Part
Name and Function of Each Part
Light Source Unit
Power switch
Power indicator lamp
Fan air inlets
Remote/Manual selection switch
Light guide insertion port
The LED light source is
located behind the light
guide insertion port.
Screw for securing the
light guide
Error indicator lamp
Light guide attachment
adaptor
16 types of adaptors are
available.
Terminal block
Fan air inlets
DC jack
Fan exhaust outlets
External control connector
Light intensity control knob
Front
Rear
Name and Function of Each Part

Introduction
Important Equipment Safety Information Installation
Connecting Cables
Preparation Capture Images
Manual Operation
Main Specications
Troubleshooting
Reference
Remote Operation
6
Name and Function of Each Part
12345
6789
Connectors
External Control Connector
Terminal block
Pin name Signal
+ 24V DC
- GND
DC jack
Center plus
Power Input Connector
#4-40UNC inch thread
9-pin D-sub
Name and Function of Each Part
Pin number Signal Function
1 NC Not connected
2 RXD Receive command
3 TXD Send command
4 NC Not connected
5 GND Connect to external ground
6 NC Not connected
7RTS Connect to pin 8
8 CTS Connect to pin 7
9 NC Not connected
An optional CCS external control cable EXCB2-9-9-3-ST (a 3m long cable with a connector)
is sold separately.
The user may prepare a shielded control cable as long as the length does not exceed 3m.

Introduction Important
Equipment Safety Information
Name and Function of Each Part
Connecting Cables
Preparation
Capture Images
Manual Operation
Main
Specications
Troubleshooting
ReferenceRemote
Operation
7
Installation
Installation
Do not block the fan air inlets or fan exhaust outlets. Insufficient
ventilation may cause heat to accumulate inside the product and
result in a re.
Warning
Do not place any objects within
50mm from the fan air inlet.
MANDATORY
ACTIONS
Do not place any objects within
50mm from the fan exhaust outlet.
MANDATORY
ACTIONS
Installation Environment
Please use products in locations with following conditions. Incorrect
installation location may cause product failure.
Caution
• On a at and stable location with minimal vibration.
• Well ventilated places with minimal dust.
• Places free from corrosive or combustible gas.
• Places away from water faucets, boilers, humidiers, air conditioners, heaters, or stoves .
• Places that are not subject to sudden temperature changes.
Leave a space
of at least 50mm
from the fan
exhaust outlet
Leave a space
of at least 50mm
from the fan air
inlet
Do not block the
fan.
Do not place
the product on
its side.
Installation

Introduction
Important Equipment Safety Information
Name and Function of Each Part
Connecting Cables
Preparation Capture Images
Manual Operation
Main Specications
Troubleshooting
Reference
Remote Operation
8
Installation
Holding xtures Installation screw holes
HNTTSN5-3 M3
HNTTSN5-4 M4
HNTTSN5-5 M5
*
Recommended holding fixture types
(mfd. by Misumi)
Installation screw (M4)
Installation screw hole
(Insert depth of 6mm max.)
(Tightening torque: 0.3N•M max.)
Making the Unit Secure
Securing the Side
Securing the Bottom
Insert holding xture into the slit on the side of the unit.
Tighten the installation screws to secure the unit.
Note: The holding xture, installation screws, and stationary plate must be provided by the user.
Remove the rubber feet from the bottom of the unit.
Use a hex wrench to remove the rubber feet attachment bolts.
Tighten the installation screws to secure the unit.
Note: The installation screws must be provided by the user.
1
1
2
2
1
2
Installation screws
Stationary plate
* Holding xture
1
2
Rubber foot
Rubber feet attachment bolt (CAP, M3)
Installation

Introduction Important
Equipment Safety Information
Name and Function of Each Part
Installation Preparation
Capture Images
Manual Operation
Main
Specications
Troubleshooting
ReferenceRemote
Operation
9
Connecting Cables
Connecting Cables
Before connection, make sure that the power is turned OFF. Making
connections with the power ON may result in a re or electric shock.
Warning
Light guide dimensions Applicable models
PFB3-20SW-
SJT(A)
Insertion tip diameter (mm)
Insertion tip length (mm)
1 2
15.875 31.65 -IT
Light guide dimensions Applicable models
PFB3-20SW-
SJT(A)
Insertion tip diameter (mm)
Insertion tip length (mm)
123456
13 20 25 15 30 30 -SU
15.9 18.2 22 .1 6.4 18.3 32.7 -SH1
Light guide dimensions Applicable models
PFB3-20SW-
SJT(A)
Insertion tip diameter (mm)
Insertion tip length (mm)
1234
15 25 to 32 37 30 to 48 -MO
15 25 to 35 31 23.5 to 80 -NP
15 20 to 31 21 30 to 40 -MI
15 25 to 40 20 30 to 70 -HY
15 18 22.2 17.8 -VL
15 25 to 30 30 25 to 30 -TF
15.87 18 12.7 18.5 -TE
18.24 22 25 32.5 -SH2
7.92 10.72 12.7 14.2 -DJ1
14.27 15.6 12.7 19.6 -DJ2
11.13 15.86 12.7 25.45 -DJ3
4.72 6.35 12.7 14.2 -DJ4
814 12 12 to 23 -CS1
Check the model of the PFB3-20SW-SJT(A) that you purchased and then select an
applicable Light Guide from the following table.
Insert the Light Guide
Checking the Light Guide
Type 1
Type 2
Type 3
Connecting Cables