CCS PD2 Series User manual

PD2-5012/ PD2-5024
CCS Inc.
Power requirements
Output
Mass
Connector type
Model
AC100-240V 122VA
12V/46W
PD2-5012 PD2-5024
1300g
AC100-240V 122VA
24V/46W
1300g
External control connector
D-Sub15pin
4-M3 depth 5
(Mounting)
4-M3 depth 5
40X200 (Mounting)
Copyright(c) 2006 CCS Inc. All rights reserved. Reproduction or photocopy without permission is prohibited.
2P (1:+ , 2:_) x2 3P (1:+ , 2:NC , 3:_) x2
Third Angle Projection Units: mm
(7) 230 9
(FAN)
62
1105.5
11.5 40 10.5
Power
Coarse
Fine
L1
Error
PD2-5024
Light
External
Control
L2
L1
L1
20 190 20
15 200 15
15 200 15
10.7909.3
1
9
5
2
3
4
6
10117 8
12
13
14
15
16
1
9
5
2
3
4
6
10117 8
12
13
14
15
16
100-240V
50/60HZ 122VA
on/off

PD2-1012/PD2-1024 PD2-3012/PD2-3024 PD2-5012/PD2-5024 PD2-3012-2/PD2-3024-2 PD2-3012-4/PD2-3024-4 PD2-3012-8/PD2-3024-8
PD2-3012 / PD2-3024 / PD2-5012 / PD2-5024 / PD2-3012-2 /
PD2-3024-2 / PD2-3012-4 / PD2-3024-4 / PD2-3012-8 / PD2-3024-8
Models with CE Marking:
The PD2 Series of digital power supplies are designed specifically for use with CCS LED lights. Compared with analog power
supplies, the PD2 Series provides a more linear and repeatable intensity control because of the force-detent adjustment course/fine
adjustment knobs and benefits of pulse duty control. The PD2 Series is suitable for all CCS lights without dedicated power supplies.
The Series is designed to meet the requirements of the widest variety of applications with the 12 and 24V options, power ratings
range, and the number of independent output channels. The PD2 Series is compatible with RoHS Directive*, ensuring compatibility
with worldwide requirements.
Selecting a PD2 Series power supply
(1) Select a12-V or 24-V output models according to the voltage of a LED lights used.
(2) Select from the 10-watt or 30-watt models according to the total of power consumption of LED lights to be used.
(3) Select from 2-channel, 4-channel, or 8-channel models to according to the number of independent outputs needed
(multiple lights can be connected to a single output channel with a 2 or 4 way split cables.
(4) Select one of the optional external control cables. (Refer to information on page 63)
PD2 Series
Offers repeatable, linear light intensity control with
256 discrete levels using course and fine adjustments
Digital Power Supplies
Model
Input voltage
Input current
Frequency
Inrush current
Number of channels
DC output voltage
Output power
Intensity control
External control input
External control connector
ON/OFF control
ON/OFF response
Startup time
Output overcurrent protection
Operating environment
Storage environment
Weight
1)
2)
2)
1
)
O
p
eratin
g
volta
g
e: 85 to 132VAC or 85 to 264VAC, 2
)
At a volta
g
e of 100VAC
PD2 Series Specifications
: 60kHz (approx.) pulse duty control
: 256-level of intensity control using dual 16 position Coarse and Fine rotary knob on the control panel
: Intensity control using 8-bit parallel signal
Control method
Manual
External control
: At + 5.0V with 4.7k Pull-up resistor.
: 3.5-mm microphone jack
: D-Sub 15-pin ON signal (Asynchronous with write sequence)
Input circuit
Manual
External control
HS-CMOS, Low level: 1.35V or less, High level: 3.15V or more
OFF - ON: 10μs typ., ON - OFF: 10μs typ.
0.5sec typ.
Activated by 107% minimum of the rated output current and reset by turning the power supply ON with front panel power switch.
Temperature 0 to 40 C, humidity 20 to 85%RH (with no condensation)
Temperature -20 to 60 C, humidity 20 to 85%RH (with no condensation)
: At + 5.0V with 1.5k Pull-up resistor.
D-Sub 25-pin (male)D-Sub 15-pin (male)
Input circuit
Manual/
External control
: D-Sub 25-pin OFF signal
(Asynchronous with write sequence)
50/60Hz
15A typ.
100~240V AC
0.78A typ.0.25A typ. 0.78A typ.1.3A typ.
100~120V AC
0.7kg or less 1.1kg or less 1.1kg or less1.3kg or less 1.2kg or less 1.5kg or less
PD2-1012
1
12V
9.5W max.
PD2-1024
1
24V
9.0W max.
PD2-3012
1
12V
28W max.
PD2-3024
1
24V
28W max.
PD2-5012
1
12V
46W max.
PD2-5024
1
24V
46W max.
PD2-3012-2
2
12V
28W max.
PD2-3024-2
2
24V
28W max.
PD2-3012-4
4
12V
27W max.
PD2-3024-4
4
24V
27W max.
PD2-3012-8
8
12V
25W max.
PD2-3024-8
8
24V
25W max.
RoHS Directive Compatible

PD2 Single Channel Series Instruction Guide
Power Supply Units for LED lights
PD2-1012(A)/1024(A)/3012(A)/3024(A)/5012(A)/5024(A)
1. Safety Precautions *Read this instruction guide before using the product.
Thank you for purchasing a CCS product. To properly use the product, please read this
instruction guide before use and keep it for your future reference. Be sure to pay special
attention to the information marked with “ Warning” and “ Caution.” The information is
provided to prevent injury from electric shock and other accidents.
Warning Indicates incorrect usage may result in serious injury or death.
Caution Indicates incorrect usage may result in injury or equipment damage.
Warning
(1) Always use one of the following power cords for the PD2-3012(A),
PD2-3024(A), and PD2-5012(A), PD2-5024(A).
100 to 120V range: SVT type,AWG18, length: 3m max. , dielectric strength:
125V min. (Note: This power cord is required for compliance with UL)
200 to 240V range: H05W-F type,AWG18, length: 3m max. , dielectric
strength: 250V min. (Note: This power cord is required for compliance with EU)
(2) Plug in or unplug the power cord after turning OFF the power supply.
Otherwise it may result in fire or electric shock. Plug the power cord directly
into the wall socket.
Please use the product within electricity voltage/current specifications.
Otherwise it may cause fire and/or electric shock.
Please unplug the power cord when connecting or disconnecting the product
and peripherals.
Do not damage or place heavy objects on power cord. There are risks of
damaging the cord, which may result fire or electric shock.
(3) If the product is damaged, turn it OFF, unplug the power cord from the wall
socket, and contact CCS. Continued usage of the product may result in fire or
electric shock.
(4) Follow the operating procedures stipulated for the product in this instruction guide. Failure
to do so may result in diminished protection capabilities.
(5) The product operates at a power supply voltage of 100 to 240V AC. The supplied power
cord, however, is for use with 100V. If the product is to be used at 200V or above, use a
200V power cord for the 30 and 50W models.
(6) For mounting products in system racks or cases, do not insert M3 type screws more than
6mm. Doing so may cause short-circuit to internal components.
(7) Do not disconnect power cord or disassemble product while operating.
Doing so may result in electric shock.
(8) Do not touch the terminals, plugs, or switches with wet hands.
Doing so may result in electric shock.

(9) Ground the power supply.
Ground the FG terminal of 10W models with 0.5 to 1.25mm2wires (AWG20 to
AWG16) wire if there is a possibility that an operator might touch the power
supply unit and a metallic frame with a different electrical potential at the same
time. If the frame is not grounded and has electric potential, it is better to
connect the FG terminal of the product to the FG terminal of the frame. (Use a
3-prong AC power cord with a ground terminal to ground 30 and 50W models.)
(10) If smoke appears, the product becomes abnormally hot, unusual smells or
sounds are generated, or any other abnormality occurs, stop using the product
immediately and turn OFF the power.
Caution
(1) Illuminators become very hot during use. For this reason, do not use them in a closed
space. If it is necessary to use them in a closed space, provide sufficient cooling in the form
of fans or other cooling devices.
(2) Install products in following locations:
- On a flat and stable locations with minimal vibration
- Well-ventilated places with minimal dust.
- Places free from any water, oil, liquid, chemical, or steam.
- Places free from corrosive or combustible gas.
- Places away from water faucets, boilers, humidifiers, air conditioners,
heaters, or stoves.
- Places that are not subject to sudden temperature changes.
- Places where products can be grounded.
(3) Observe the following items for the Power Supply:
- Always provide dedicated electric power source with stable voltage.
Sharing the electric power source with power devices, such as
inverters, motors, and so on, may cause product to malfunction.
- Disconnect the power plug when the product is not to be used for an
extended period of time.
- Do not place the power cord near a heat-generating device, and do not
allow the power cord to be scratched.
- Do not touch the power cords or connect peripheral devices during
lightning. This may result in electric shock.
2. Overview
This power supply is for exclusive usage with LED lighting made by CCS.
1. Light intensity can be controlled in internal mode from the intensity control knobs on the front
panel of the product or in external mode using a PLC, microcomputer, or other device.
2. The external ON/OFF control is available in product.
3. Product models can supply the following power specifications.
PD2-1012(A): 12V DC, 0.79A (9.5W)
PD2-1024(A): 24V DC, 0.38A (9W)
PD2-3012(A): 12V DC, 2.3A (28W)
PD2-3024(A): 24V DC, 1.16A (28W)
PD2-5012(A): 12V DC, 3.83A (46W)
(1-channel: 30W max.)
PD2-5024(A): 24V DC, 1.92A (46W)
Do not exceed the maximum wattage for the total number of circuits.

3. OperatingProcedure
Turning the power ON/OFF
side of the power switch is OFF.
The power is ON when side is pressed.
(The power lamp will be illuminated)
Turning ON lighting
1. Check the power supply is turned OFF.
2. Connect the LED lights to the power supply.
3. Plug the power cord of the power supply into
a wall socket.
4. Connect an external control cable if it is the
case to use external control.
5. Turn the power ON.
(The power lamp will be illuminated)
Note:
The illustration shows
the PD2-3012(A)/24(A).
All other models
operate the same way.
Power OFF
Front
LED lights
Power cord
External control cable
Rear
Power ON
Power OFF Power ON

Power OFF
6. Use the intensity control knobs to set light intensity.
Adjusting lighting intensity
1. Turn the intensity control knobs on the front panel of
the product to set the lighting intensity.
Each knob controls light intensity in 16 steps.
With 16 fine steps for every coarse step (16 steps), the result
is up to 256 steps of extremely fine.
Turning OFF lighting
1. Turn the power OFF.
(The power lamp will be turned OFF)
External control
External control
1. A Dsub terminal is provided on the rear panel of the product for external control.
The product can be controlled externally using parallel bit control.
Close-up view external control connector
Intensity control knobs

2. Pin bit arrangement for external control terminals
Bit B0 B1 B2 B3 B4 B5 B6 B7 B9 B9 B10 B13
Structure Light intensity bit (0 to FF) EXT WR ON1 OCP
A driver IC or an open collector outputs a signal to each terminal and the external control
signals are input to the product at CMOS level.
3. Optional external control cable is manufactured by CCS.
4. The product support the following types of external control.
- External and manual light intensity control selection
- Setting light intensity data
- Lighting ON/OFF control
- Overcurrent protection signal monitoring
External control
1. Connect the external control cable to the power supply.
(Also connect the lighting and any other devices.)
2. Input the desired control signal from the external
control cable.
1) External and manual light intensity control selection
Set bit B8 of the Dsub external control connector to Low
to set the product to external control mode. Dimming
from the front panel is disabled in this mode. Set bit B8
to HIGH to enable light intensity from the front panel and
disable externally controlled light intensity.
Set bit B8 of the Dsub external control connector to Low
to set the product to external control mode. Dimming
from the front panel is disabled in this mode. Set bit B8
to HIGH to enable light intensity from the front panel and
disable externally controlled light intensity.
External control
cable
Power
supply
(rear
view)

2) Setting light intensity data
steps B7 [MSB] B6 B5 B4 B3 B2 B1 B0 [LSB] Light
intensity(%) Coarse Fine
1 0 0 0 0 0 0 0 0 0.4 1 1
2 0 0 0 0 0 0 0 1 0.8 1 2
3 0 0 0 0 0 0 1 0 1.2 1 3
19 0 0 0 1 0 0 1 0 7.6 2 3
254 1 1 1 1 1 1 0 1 99.2 16 14
255 1 1 1 1 1 1 1 0 99.6 16 15
256 1 1 1 1 1 1 1 1 100.0 16 16
3) Lighting ON/OFF control
Write sequence
B0toB7
(8 bits)
Write bit B9
(WR)
1. Light intensity data (B0 to B7) is output in negative logic (Low: 1)
2. The write bit is output (data is written when the write signal is fall edge).
Keep the write signal HIGH after the data is written.
Tst Thd
Tpw
Write light intensity data Tst 100µs
Tpw 300µs
Thd 100µs
B10
ON (lit)OFF (not lit) OFF (not lit)
1
0 50
µ
s10
µ
s
Lighting
Set the 8 bits from B0 to B7 as well as B9 to control light
intensity. Specify up to 256 steps using bits B0 to B7
and send the write signal to write bit B9 to write the light
intensity data to the product. Keep the write signal Low
for at least 300µs to write the data, and switch the signal
back to HIGH after the minimum write time has elapsed
to stop writing data.
Note: Light intensity settings are enabled only as long as
the power supply remains ON and will be lost when the
power supply is turned OFF.
A
fter you have selected the light intensity level, use the
ON/OFF signal at bit B10 to control when the lighting
turns ON and OFF.

Manual ON/OFF control
1. In manual mode, the external ON/OFF control is available for
the illuminator.
2. Insert the phone plug into the phone jack to send the
ON/OFF control signal for manual control.
Note: Control is limited strictly to turning lighting ON
and OFF.
Note: This option is not available when light intensity is externally
controlled.
Phone jack (Ø3.5) signal line
Overcurrent protection
Overcurrent protection output
Power supply
(rear view)
NPN open collector ON
Phone jack
for ON/OFF
control in
manual mode
Phone plug
O
N
OFF
The product output stops if lighting current consumption
(total of all channels) exceeds 107% of the rated current
consumption. Also, the red error indicator on the front
panel of the power supply will light and output cannot be
resumed until the power supply is restarted.
The overcurrent protection output is a monitoring signal
that becomes active when overcurrent is detected. It is
output from bit B13. Output circuit is an open collector,
with negative logic (active Low).

4. Connectors
1. Output connectors: SM connectors (JST)
Pin
number 12V output 24V output 12V with fan 24V with fan
1 OUT + (12V) OUT + (24V) NC OUT + (24V)
2 OUT - NC OUT + (12V) NC
3 OUT - OUT - OUT -
4 Fan GND Fan GND
Connector SMP-02V-BC SMP-03V-BC SMP-04V-BC SMP-04V-BC
With fan: Output connector for lighting L1 (FAN)
2. External control connectors: 15-pin D-sub plug with M2.6-mm screws
Use a shielded cable of 3 m or less for the control line.
Pin
number Signal
1 Light intensity B0 (LSB)
2 Light intensity B1
3 Light intensity B2
4 Light intensity B3
5 Light intensity B4
6 Light intensity B5
7 Light intensity B6
8 Light intensity B7 (MSB)
9 External control (INT/EXT) B8
10 Light intensity data write (WR) B9
11 Lighting control (ON1) B10
12 -
13 -
14 Overcurrent protection (OCP) B13
15 Signal GND
Optional cable: external control cable(cable length: 3m, with one side of the cable cut)
Please read instruction guide using optional cable.

3. Phone jack (Ø3.5) for manual ON/OFF control
Lighting can be turned ON and OFF manually when the phone plug is inserted into the phone
jack. The LED lights will turn ON when the signal is connected to ground and will turn OFF
when the signal is disconnected from ground.
Phone plugs
Contact your nearest CCS representative if you need to extend the control signal cable or
operate in an extremely noisy environment. Cables should not be extended more than 3 m.
Potentially harmful noise may be eliminated by installing a 0.01 to 0.1- µ F capacitor between
the signal and ground to ensure proper operation of this product. Phone plugs are not
included with the power supply kit, but optional 3-m cables with plugs are available.
Note: Please read instruction guide using optional cable.
5. PD2 input circuit (negative logic)
6. Recommended control signal drive circuits: open collector
photo-coupler, photo-MOS relay
Terminal Signal
1 Inside ON/OFF signal
2 Outside GND
When using the PD2 in a noisy environment,
we recommend that you isolate the signal
and ground lines from the control unit with
photo-couplers or photo-MOS relays. Any
element that supplies around 10mA can be
used to drive the circuit.
Light intensity data: B0 to B7
Control signals: EXT, WR, and ON
Output using a driver IC or NPN open collector
The 24V output of the sequencer cannot be
input as it is. (Maximumallowableinputvoltage:5.5V)
PD2 side:
1Vmax.atlowlevel(0.8Vmax.is recommended)
Highlevel:3.5Vmin.(4Vmin.isrecommended)
LS05,
LS06,
etc.
GND
Signal
Switch
relay, etc. GND
Signal
Signal (+) Case
IN
4.7k Ω
1k Ω
74HC14
+5V
GND(-)

7. PD2 overcurrent protection signal output circuit (open collector)
8. DimensionalDiagrams(mm)
PD2-1012(A)/1024(A)
Output transistor: RN1201 (mfd. by Toshiba)
VCEO: 50V
Ic: 100mA
Max. current capacity: 100mA
OC
P
Dsub
14
RN1201

PD2-3012(A)/3024(A)
Supplied 3-prong AC power cord (2m)

PD2-5012(A)/5024(A)
Supplied 3-prong AC power cord (2m)

9. Specifications
Models PD2-1012(A) PD2-1024(A) PD2-3012(A) PD2-3024(A) PD2-5012(A) PD2-5024(A)
Input voltage
(Rating) [*1] 100-120VAC 100-240VAC
Power
consumption 27VAtyp. 78VAtyp. 122VAtyp.
frequency 50/60Hz
Leakage current 3.5mAmax.
(132VAC, 60Hz, under
full-load condition) 3.5mAmax. (264VAC, 60Hz, under full-load condition)
Overcurrent
protection [*2] Operates at 107% min.
Automatically reset, or manually reset by turning power OFF then ON again.
Between input and
output connectors 1500V AC for one minute 10mA max. cutoff current 500V DC, 20M min.
Between input
connector and
frame ground
1500V AC for one minute 10mA max. cutoff current
500V DC, 20M min.
Operating
temperature and
humidity Temperature: 0 to 40°C
Humidity: 20 to 85%RH (with no condensation)
Storage
temperature and
humidity Temperature: -20 to 60°C
Humidity: 20 to 85%RH (with no condensation)
Vibration Acceleration: 19.6m/sec2
Frequency: 10 to 55Hz in 3-minute intervals
Sweeping cycle: In X, Y, and Z directions for 1 hour each.
Cooling method Natural air cooling Forced air cooling
Altitude 2000m max.
Protective
ground class Class I
Pollution Pollution level: 2
Safety standard CE marking EN61010-1
EMC Mandates EN61326 compatible EN61326
Environmental
regulation RoHS directive
Input connector External control connector: 25-pin D-sub (plug, M2.6 millimeter screws)
Manual on/off control: Phone jack (Ø3.5)
Output connector Lighting output connector:
SMP-02V-BC / SMP-03V-BC / SMP-04V-BC (socket) (JST)
Dimensions W86 X D120 X H54mm W62 X D170 X H110mm W62 X D230 X H110mm
Material, coating,
and surface
treatment SECC t1.0, paint color N3 (leather-tone finish)
Weight 0.7kg 1.1kg 1.3kg
2-m long 3-prong AC power cord
Accessories [*3]
Instruction Guide, Optional Cable List
*1: The operating voltage range is -15% to +10% of the input voltage.
*2: The overcurrent protection circuit is activated when the rated load is exceeded.
(Power supply operation is stopped by internal circuits. Restart the power supply to restore operation.)
*3: External control cable not included

10.CareandHandling
Warning
- Turn OFF the Power Supply and unplug it from the outlet before handling.
Caution
- Do not scratch the unit by handling it with a hard object.
- Do not let water or cleanser enter the unit.
- Do not use cleansers or chemical agents other than those listed below.
For cleaning, dampen a soft cloth with diluted neutral cleanser, wring out the cloth, and
gently wipe off the unit. Use another soft cloth to wipe the unit dry.
RoHSDirective
EU RoHS Directive
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical and electronic
equipment." As a directive, it restricts the use of specific hazardous substances for new electrical and electronic
equipment marketed in the EU on or after July 1, 2006, and restricts the use of six substances, which are (1) lead,
(2) mercury, (3) cadmium, (4) hexavalent chromium, (5) polybrominated biphenyl (PBB), and (6) polybrominated
diphenyl ether (PBDE).
Standards for "RoHS Directive-Compliant Products"
(Items that are exempted in the RoHS Directive are excluded from these standards.)
Lead 1000ppm Min
Mercury 1000ppm Min
Cadmium 100ppm Min
Hexavalent
chromium 1000ppm Min
PBB 1000ppm Min
PBDE 1000ppm Min

China RoHS Directive
China RoHS Directive is formally known as "Management Methods for Controlling Pollution by Electronic
Information Products", which was implemented on March 1, 2007 in China. Same as EU RoHS Directive, this
regulation restricts the usage of six substances such as lead, mercury, cadmium, hexavalent chromium,
polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE). This regulation requires electronic
information products which are manufactured or imported, and sold in China, to clearly disclose contents of the 6
restricted substances listed below.
Name and amount of toxic and hazardous substances or elements, which products contain
Toxic or Hazardous Substances and Elements
Usage
Deadline for
Environmental
Protection
Product name Lead
(Pb) Mercury (Hg) Cadmium (Cd)
Hexavalent
chromium
(Cr(VI)) PBB PBDE
Power supply for
LED Lights
:Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this
part, according to SJ/T11363-2006 is within the limit requirement.
:Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this
part, according to SJ/T11363-2006, is over the limit requirement.
Note: Lead and cadmium are excluded in EU RoHS.
Usage deadline for environmental protection
The number used in this logo is based on “Management Methods for Controlling Pollution by Electronic
Information Products” and related regulations from People’s Republic of China. It shows the product
usage duration in years for environmental protection. After finishing a product usage, the product need
to be re-used or discard appropriately following local law and regulations, complying with safety and
usage caution.

WarrantyInformation
Warranty period:Two years (one year for radiant quantity), starting from CCS Inc. shipping date.
CCS Inc. will repair or replace the product free of charge if it should fail to function or if the radiant quantity of the
product should drop to 50% or less of its initial radiant quantity within the specified warranty period.
If either of these conditions occurs, please takethe product to your CCS sales representative.
WarrantyTerms
1. CCS Inc. will repair or replace the product free of charge if it should fail to function under normal use in
accordance with the Instruction Guide and other written cautions during the indicated warranty period of two
years
2. CCS Inc. will repair or replace the product free of charge if its radiant quantity should drop to 50% or less of its
initial radiant quantity under normal use in accordance with the Instruction Guide and other written cautions
during the indicated warranty period of one year.
3. CCS Inc. will charge a repair fee under the following conditions :
1) If the product has been subjected to misuse, unauthorized repairs, or modification from its original design.
2) If the product has been damaged from impacts due to inappropriate handling
3) If damage to the product results from external causes including accidents, fire, pollution, riots,
communication failures, earthquakes, thunderstorms, wind and flood damage, or any other act of
providence, or from any extraordinary conditions such as electrical surges, water leakage, condensation,
or the use of chemicals
4) If the damage results from connection to any power supply or to any equipment which CCS Inc. does not
manufacture or does not specify for use
Note: The radiant quantity refers to the wattage of physical energy radiated from a LED. It refers to the radiation
luminosity of the LED measured under conditions specified by CCS or the radiation illumination of the LED
under specified irradiation conditions. CCS specifies the radiant quantity for each LED light because the
measurement and irradiation conditions vary from the form, the application and the irradiation wavelength.
This warranty information provides the scope of CCS's product warranty within the specified period, and does not
indicate or imply any further guarantee beyond the warranty terms.
Contact CCS for inquiries or information on repairs to the product after the expiration of the warranty.
Head Office
Shimodachiuri-agaru, Karasuma-dori
Kamigyo-ku, Kyoto 602-8011 Japan
Phone: [phone], Fax: [phone]
http://www.ccs-grp.com
[email protected]
p
Copyright(c) 2008 CCS Inc.All Rights Reserved.
Description in this instruction guide is based on the information as ofApril 2008.
KZ01892-T001-000