CDI 1002TAA User manual

FOR YOUR PERMANENT FILE
19220 SAN JOSE AVENUE • CITY OF INDUSTRY, CA 91748 • USA
[phone]
Find other ne torque products at WWW.CDITORQUE.COM
WRENCH MODEL NUMBER:
WRENCH SERIAL NUMBER:
Form 20-1900-CDI
6/2010 Rev. N/C
US and Foreign Patents Pending - Made in USA with US and Global Components
For Warranty Claims, Contact CDI Torque Products
at [phone].
LIMITED WARRANTY
The CDI Torque and Angle Electronic Torque
Wrench is backed by a one year warranty. This
warranty covers manufacturer defects and
workmanship. The warranty excludes misuse,
abuse and normal wear and tear. Exclusion is not
allowed in some states and may not apply. This
warranty gives you specific legal rights, and you
may have other rights, which vary from state to
state.
IMPORTANT ENVIRONMENTAL NOTES:
1. This equipment may contain hazardous materials which can be
harmful to the environment.
2. Do not dispose of this equipment as municipal waste. Return it
to the distributor or a designated collection center.
Thank you for caring about our environment!
TORqUE ANd ANgLE
ELEcTRONIc
TORqUE WRENcH
OPERATION MANUAL

SAFETY MESSAgES
WARNING - Risk of ying particles
Over-torquing can cause breakage. Force
against flex stops on flex head can cause
head breakage. An out of calibration angle
wrench can cause part or tool breakage.
Broken hand tools, sockets or accessories
can cause injury. Excess force can cause crow
foot or flare nut wrench slippage.
READ THIS MANUAL COMPLETELY BEFORE
USING THE CDI TORQUE & ANGLE WRENCH
• To insure accuracy, work must not move in
angle mode.
• For personal safety and to avoid wrench
damage, follow good professional tool and
fastener installation practices.
• Periodic recalibration is necessary to
maintain tool accuracy.
USERS AND BYSTANDERS SHOULD ALWAYS
WEAR EYE PROTECTION
• Be sure all components, including
adapters, extensions, drivers and sockets
are rated to match or exceed the torque
being applied with tool.
• Observe all equipment, system and
manufacturer’s warnings, cautions and
procedures when using this wrench.
• Always use the correct size socket for the
fastener being torqued.
• Do not use damaged sockets, showing
signs of wear or cracks.
• Always replace damaged fasteners before
applying torque.
WARNING - To avoid damaging Torque &
Angle Wrench
• Never operate wrench when powered OFF.
Always power wrench ON prior to applying
torque.
• Do not press ON/OFF key while torque is
being applied.
• Never use this wrench to loosen fasteners.
MAINTENANcE / SERVIcE
1. IMPORTANT - Service, repair and calibration are
to be performed by CDI Torque Products only.
Calibration by the user is recorded in the wrench
and voids factory certification.
2. The torque wrench’s internal mechanism is
permanently lubricated during assembly. Do not
attempt to lubricate the internal mechanism.
3. To safely clean the torque wrench, wipe with a damp
cloth. NEVER use solvents, thinners, or engine
cleaners of any kind. NEVER immerse the torque
wrench in liquids of any kind.
4. Store torque wrench in protective tube at its lowest
torque setting. Do not force handle below lowest
setting.
• Never use extensions, such as a pipe, on
the handle of the wrench.
• Always make sure the ratchet Forward/
Reverse Switch is fully engaged in the
correct position.
• Always verify that the wrench capacity
matches or exceeds each application before
proceeding.
• Always verify the calibration of the wrench
if you know or suspect its capacity has been
exceeded.
• Never force the head of ex head drives
against stops.
• Always pull - do not push - on the wrench
handle and adjust your stance to prevent a
possible fall while applying torque.
WARNING - Electrical Shock Hazard
• Electrical shock can cause injury.
• Plastic handle is not insulated.
• Do not use on live electrical circuits.
SAFETY MESSAgES
WARNING
CAUTION
CLOTHING
DONOTCR DONTPULL
EARPROT
DUSTMASK
DRWSTEP EXTENDER
NO OVERTORQUE
EYEPROTEC FACESHLD FILTMASK
FIRE FALLING GEARS
HAMRON HAMMER2
WEARGLV
XPLOSION VIBRATE
TIPOVER
SHOCK
PRYING PRWDRIVR
INFO SOLID CIRCLE
TRIANGLE
DANGER
C0 MASK NEEDED
TIP OVER CHILD

INTROdUcTION
The CDI Torque & Angle wrench digitally displays and
monitors fastener torque and angular rotation (turn).
DISPLAY MODES
TORQUE - wrench functions as an adjustable torque
wrench.
ANGLE - wrench functions as an adjustable angle
wrench and simultaneously monitors torque to prevent
fastener or wrench overload.
SETTINGS - Adjustable torque and angle settings for
fastener installation specifications. The preset values
are programmable from 5% to 100% of full-scale
torque and 5 to 360 degrees of rotation. The scrolling
display rolls-over at both ends for convenient and
quick setting.
OVERLOAD - If the wrench is used beyond 100%
torque capacity, the audible tone will pulse rapidly to
warn the user to stop.
ZERO/RESET - Automatic self-check, torque zero and
angle reset at power-on and anytime the ON/OFF key
is pushed. (This is not a calibration check).
FUNCTION DETAILS - To PRESET the wrench, select the
UNIT of measure (Nm, ft-lb, in-lb or degrees) desired.
Use the UP and DOWN keys to set the required torque
or angle.
In the torque display mode, the display shows the
torque PRESET value until 5% or more of full scale
torque is applied. The display then switches to TRACK
mode showing the applied toque in real time. When
applied torque is within -10% of the preset value, the
Yellow LED turns ON. When applied torque is within
+/-4% of the preset value, the Green LED turns ON,
the buzzer sounds for 1/2 second, and the handle
vibrates continuously until torque is released. If torque
is re-applied, the display will immediately switch to
TRACK mode. If torque exceeds +4% of the preset
value, the Red LED turns On, the buzzer pulses, and
the handle vibrates until torque is released. Exceeding
125% of full scale the display will lockup showing
“- - - -” and the buzzer pulses. The wrench must be
reset by pushing the ON/OFF button.
In the angle display mode, the display shows the
angle PRESET value until 5% or more of full scale
torque is applied. Rotation is accumulated in angular
degrees. When torque is released, the accumulated
torque and angle values will flash alternately for 10
seconds. The display will continue to accumulate
if torque is reapplied within 10 seconds. This
allows time for reverse (ratchet) motion. When the
accumulated angle is within -10 degrees of preset
value, the Yellow LED turns ON. When the accumulated
angle is within -5 degrees of preset value, the buzzer
turns ON while the Yellow LED remains ON. When
accumulated angle is within -1 degree of preset value,
the Green LED turns ON, the buzzer sounds for 1/2
second, and the handle vibrates continuously until
torque is released. If accumulated angle exceeds
+2 degrees of the preset value, the Red LED turns
On, the buzzer pulses, and the handle vibrates until
torque is released, If angle preset is reached and
torque is released, angle accumulation is reset to
zero automatically. This allows moving on to the next
fastener immediately.
The yellow LED illuminates within 10% of target torque.
The green LED illuminates within 4% of target torque. Continuous buzzer
sounds when target is reached.
The red LED illuminates 4% beyond target torque, indicating fastener was
overtorqued. Rapid “alarm” buzzer sounds.

OPERATOR INSTRUcTION
1. Turn the wrench ON by momentarily pushing the
ON/OFF key. The display will return to the mode of
operation and preset values previously set up.
2. To change the mode of operation, TORQUE or
ANGLE, scroll the selections by momentarily
pushing the UNITS key. The preset values for each
mode will be displayed.
3. Use the UP and DOWN keys to change the preset
values.
(Note: TORQUE is also measured in ANGLE mode).
4. Grasp the center of the handle and slowly apply
torque to the fastener until the Green LED, audible
buzzer, or handle vibration alerts you to stop.
5. Release torque. Note the PEAK reading flashing on
the display for 10 seconds, unless torque is re-
applied or the ON/OFF key is pushed to clear the
display.
6. In ANGLE mode, place the wrench on a flat surface
during ZEROTARE.
7. The Bar Graph shows measured TORQUE or ANGLE
as a percentage (10-100%) of Preset.
USE OF AdAPTERS,
ExTENSIONS ANd UNIVERSALS
Anytime an adapter, extension or universal is used
with a torque wrench in such a way that the fastener
distance is different that the torque wrench square
drive distance, an adjustment to the set torque is
required to get proper fastener torque.
Fastener torque equals torque wrench square drive
torque. Wrench setting is equal to desired fastener
torque.
Fastener torque equals torque wrench square drive
torque. Wrench settIng is equal to desired fastener
torque.
Fastener torque is greater than torque wrench square
drive torque. Calculated setting will be lower that
desired fastener torque.
Fastener torque is less than torque wrench square drive
torque. Calculated setting will be higher than desired
fastener torque.
When using a
universal or
wobble extension,
do not exceed
more than 15
degrees & offset
from perpendicular
drive. Do not use long extensions with the flex-drive.
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚

SPEcIFIcATIONS
RATCHET HEAD - Square drive, 36 teeth, sealed flex
DISPLAY - 4-digit LCD, torque units, CCW and battery
condition flags
SEALED KEY PAD
POWER - ON/OFF - auto self check - torque zero -
angle reset
UP - increments torque and angle setting
DOWN - decrements torque and angle setting
UNITS - unit mode select (ft-lb, in-Ib, Nm, °)
FUNCTIONS
SET - torque and angle - adjustable - audible and
tactile alert
TRACK - accumulated angular rotation with real
time update
PEAK HOLD - 10 sec. flashing at torque release
ACCURACY (72° F)
ANGLE: +/-1% of reading +/-1° angular velocity >
10°/sec < 180°/sec
TORQUE:
CW CCW
+/-2% +/-3% of reading, 20% to 100% of full scale
+/-4% +/-6% of reading, 10% to 19% of full scale
+/-8% +/-10% of reading, 5% to 9% of full scale
PRESET RANGE
ANGLE: 5 to 360° CW or CCW (Display Resolution 10)
TORQUE: (Display Resolution as shown below)
overload
Model ft-lb Nm in-lb (ft-lb)
1002TAA 5.0-100.0 6.8-135.6 60-1200 125
2503TAA 12.5-250.0 16.9-338.9 150-3000 312
OPERATING TEMPERATURE: 55° to 95° F (13° to 35° C)
STORAGE TEMPERATURE: -1° to 122° F (-20° to 50° C)
MEASUREMENT DRIFT
ANGLE: -0.12 Angular Degrees per Degree C
TORQUE: +0.01% of reading per Degree C
HUMIDITY - up to 90% non-condensing
SPEcIFIcATIONS
DIMENSIONS
PART NUMBER DRIVE LENGTH WEIGHT
1002TAA 3/8” 17 in. 2.2 lbs.
2503TAA 1/2” 27 in. 3.5 lbs.
BATTERY - Two (2) “CR123” Lithium cells, over 80
hours continuous operation.
AUTO SHUT-OFF - Auto power OFF will occur after 2
minutes of non-usage to conserve battery power.
PLEASE NOTE
1. EQUIPMENT REQUIRED - Precision test bars and
certified calibration weights or another torque
source, accurate to 0.5% of reading.
2. NOTES
- If the display shows “Err0” at power on, the
wrench is damaged and must be returned to CDI
Torque Products for repair.
- If the display shows “ErrA” in the angle mode,
fastener rotation speed has exceeded the capacity
of the wrench.
- The wrench must be held still during angle mode
reset. Motion is indicated by alternating outside
center segments of the display “- -”
- Remove battery when stored for extended periods.
3. BATTERY REPLACEMENT - Replace with two (2)
“CR123” Lithium cells only (available anywhere).
To replace battery, remove cover on underside of
handle (opposite display).
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
Torque Settings/Reading = Force x Distance
Torque Wrench Square Drive Distance = A
Set Torque = Fastener Torque
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set Torque = x A
Fastener Torque
Torque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set Torque = Fastener Torque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
To rque Settings/Reading = Force x Distance
To rque Wrench Square Drive Distance = A
Set To rque = Fastener To rque
Set To rque = x A
Fastener To rque
To rque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set To rque = x A
Fastener To rque
To rque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set To rque = Fastener To rque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚
100% 30% 5%
REPLACE BATTERY
BATTERY
CONDITION
AUDIBLE
ALERT
TORQUE AND/OR
ANGLE DISPLAY
DECREMENT
KEY
ON/OFF
KEY
BAR
GRAPH
TORQUE
UNITS
INCREMENT
KEY
UNIT
KEY
TORQUE
Square
Drive
Force
To rque Settings/Reading = Force x Distance
To rque Wrench Square Drive Distance = A
Set To rque = Fastener To rque
Set To rque = x A
Fastener To rque
To rque Wrench Square Drive Distance = A
Fastener
Distance = B
A + B
90˚
90˚
Fastener
Distance = B
Set To rque = x A
Fastener To rque
To rque Wrench Square Drive Distance = A
For Angles Less Than 15 Degrees
Set To rque = Fastener To rque (approximately)
DO NOT EXCEED 15 DEGREES
A + B
15˚
15˚

cERTIFIcATION
cONVERSION TAbLE
This torque wrench as calibrated at the factory, is
certified to meet the current ASME specification.
Additionally, all wrenches are calibrated on a torque
standard traceable to the National Institute of
Standards and Technology (N.I.S.T.).
To Convert Multiply
From To By
in. oz. in. lb. 0.06250
in. lb. in. oz. 16
in. lb. ft. lb. 0.08333
in. lb. cmkg 1.15212
in. lb. mkg 0.01152
in. lb. Nm 0.11298
in. lb. dNm 1.12984
ft. lb. in. lb. 12
ft. lb. mkg 0.13825
ft. lb. Nm 1.35581
dNm in. lb. 0.88507
dNm Nm 0.1
Nm dNm 10
Nm cmkg 10.1971
Nm mkg 0.10197
Nm in. lb. 8.85074
Nm ft. lb. 0.73756
cmkg in. lb. 0.86796
cmkg Nm 0.09806
mkg in. lb. 86.7961
mkg ft. lb. 7.23301
mkg Nm 9.80665
USE OF ExTENSIONS
ANd AdAPTERS
When using an extension or adapter (increasing the
effective length of the torque wrench) the output
torque value will change. To calculate the new torque
output of the wrench use the following formula:
TA = Torque exerted @ end of adapter
L = Distance between square drive and hand position
TW = Wrench scale reading
A = Length of adapter or extension
A number of variables can affect torque accuracy.
These include the length of an adapter or extension,
length of the wrench and variations in hand position
on the wrench will affect the accuracy of the above
calculation.
TW = TA x L
L + A
NOTES
TA TW
AL