Celec ES-65 User manual

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1
ES-65
Field Installation Manual
INDEX
Important Instructions……………………………………………………………… 2
Produt Speifiatios…………………………………………………..…………. 3
Unpacking & Moutig …………………………………………………………… 4
Coetio Tpe  ……………………………………………………………..…… 5
Connection Diagram....................................................................... 6
Coetio Tpe  ……………………………....... ……………………………… 7
Coetio Tpe  ……………………………………………………….…………. 8
Eletrial Data Sheet ………………………………………..…………………….. 9
Reoeded Part List………………………………………………..…..…….. 10

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ES-65
IMPORTANT INSTRUCTIONS
ATTENTION: After completing the installation and testing, it is essential that this booklet is
drawn to the attention of the person responsible for its future operation and maintenance and
is available for ready reference all the time.
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION &
OPERATION WILL VOID WARRANTY OF ES-65 AND COULD CAUSE SERIOUS PERSONAL INJURY, FIRE
HAZARD & ELECTRIC SHOCK MAY LEAD TO DEATH.
CAUTION:
To prevent electric shock, disconnect electric power to system at main fuse or circuit breaker box
until installation or rework is complete.
PRECAUTION:
Do not use on circuits exceeding specified voltage.
Do not short main terminals to test.
Electrical Installation and all components of the installation must be UL listed / UL approved and as
per NEC code.
WARNING
PRODUCT SPECIFICATIONS
Celec manufacture components & parts that can be used in a wide variety of industrial &
commercial applications. The selection and application of Celec products remains the responsibility of
the equipment designer or end user. Celec accepts no responsibility for how its products may be
incorporated into final design. Under no circumstances should any Celec product be incorporated into
any product or design as the exclusive or sole safety control, all controls should be designed to
dynamically fault defect and fail safety under all circumstances. Any warning provided by Celec must
be passed through to the end user. Celec offers a warranty only as to the quality of its product to
confirm to the catalog specifications. No other warranty is offered. Celec assumes no liability for any
personal injury, property damage, losses or claims arising out of the misapplication and Non
performance of its products.

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ES-65
PRODUCT SPECIFICATIONS
Model: ……………………………………………………………………………… ES-65
Rated Voltage……………………………………………………………………… 277/480V AC
Phases………………………………………………………………………………… Three phase Wye/Delta
Rated Frequency………………………………………………………………… 60Hz
Maximum Current…………..………………………………………………… 79 Amp per phase
Rated kVar ..……………………………………………………………………… 65
Maximum Ambient Temperature ……….……………………………… 400C
Enclosure……………………………………………………………………………… Type 1
Connection
Terminal
Connection
Type
Size
Wire Type &
Temperature
Torque N-m
(Lb-in)
T1
Power Circuit
1 AWG
CU, 60/75°C
2.5(22.12)
T2
CT Circuit*
10 AWG, Str./Sol.*
CU, 60/75°C
0.5(7)
Earthing
Terminals
Bonding Circuit
8 AWG, Str./Sol.
CU, 60/75°C
8.5(75)
* Specified as per UL. Nominal Current in CT Circuit is less then 100 mA. May use 18-22 AWG Str./Sol.

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ES-65
UNPACKING
1. Un Pack the ES-65 from box using Plastic Strip Cutter & 17 No. Spanner.
2. Collect the Accessories as per the Packing Slip.
3. Remove any cardboard or thermocol packing inside the ES-65 given for support during
transportation.
4. Install the Load Break Switch handle on the door.
5. Do not use ES-65 in case of any Breakage or loose connections or Oil Spill inside.
MOUNTING
CAUTION: - Indoor Use Only, Type-1 Enclosure.
1. Choose the dry and Clean Wall to Install the ES-65 taking care conduit connections from top side
Enclosure Size is 600 x 760 x 210 mm and weight 52kg (115 pounds).
2. Premark the Mounting holes on wall or structure.
3. Make a Drill for the wall plugs.
4. Fix the Enclosure on wall with fasteners.

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ES-65
Field Installation Manual
Connection Type # 1
Use this instruction
If 125 Amp circuit breaker is available in customer Main Breaker Panel.
ES-65 is designed for use with Main Breaker Panel Three Phase 277/480V AC WYE/Delta
Connection, up to 1000 Ampere.
ES-65 unit should be mounted with four appropriate sized fasteners before connect to
Main Breaker Panel.
1.1 Power Connections
1.11 Switch off the external handle of load break switch (LBS), using panel key open the door of ES-65
exposing connections.
1.12 Locate Earth Terminal in ES-65 on the top, connect the earth wire to ES-65 Earth Terminal. Connect
the other side of earth wire to main breaker panel ground rod. Ensure all mechanical connections
are secure and making full contact.
1.13 Locate existing 3 Pole 125 Amp Circuit Breaker in the Main Breaker Panel.
(a) Connect the wire L1 to Phase 1 of 125 Amp circuit breaker.
(b) Connect the wire L2 to Phase 2 of 125 Amp circuit breaker.
(C) Connect the wire L3 to Phase 3 of 125 Amp circuit breaker.
1.14 Qualified Representative must inspect size of cable minimum 1 AWG.
1.15 Connect power cables to Load Break Switch of ES-65.
1.2 Current Sensor Connections
1.21 Open one side of Split CT (Current Sensor). Clip the CT on the wire L3 before main Circuit
Breaker Panel as shown in (figure 1) page 6.
1.22 Locate Terminal Block T2 (S1-S2) in ES-65.
1.23 Qualified Representative line side of Main Panel should connect the wires 18-22 AWG from external
CT to T2 (S1-S2), preferably twisted together.
1.24 Firmly secure current sensor to line side (L3) of main circuit breaker.

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ES-65
Field Installation Manual
Connection Type#2
Use these instructions
If 125 Amp circuit breaker is unavailable, existing blanks are available.
ES-65 unit is designed for use with Customer Main Breaker Panel Three Phase
277/480V AC WYE/Delta Connection, up to 1000 Ampere.
ES-65 units should be mounted with four appropriate sized fasteners before connect to Main Breaker
Panel.
1. Switch off the external handle of load break switch (LBS), using panel key open the door of ES-65
exposing connections.
2. Remove existing 3 Pole breaker blanks and install new 3 Pole 125 Amp circuit Breakers.
3. For rest of connection follow the Connection type#1 on page 5.

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ES-65
Field Installation Manual
Connection Type#3
Use this instruction
If 125 Amp circuit breaker is unavailable and require a new disconnect switch or
other approved device.
ES-65 unit is designed for use with Customer Main Breaker Panel Three Phase
277/480V AC WYE/Delta Connection, up to 1000 Ampere.
Representative must purchase 125 Amp Blade-Fused Disconnect Switch or
125 Amp Circuit Breaker for connection of ES-65 to Customer Main Breaker Panel.
1. Install new 125 Amp Blade-Fused disconnect or External Circuit Breaker switch to wall or existing
backboard. Qualified Representative should note if codes allow for direct connection to bus bars in
main breaker panel or requires installation of an additional sub panel.
2. Wire in rigid conduit between customer main breaker panel & external disconnect switch. Connect
to ES- usig /oduit.
3. Locate earth ground connection in ES-65 and connect to grounding bar or to earth ground rod in
main breaker panel.
4. For rest of connection follow the Connection type#1 on page 5.

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ES-65
Field Installation Manual
Electrical Data Sheet
Model
ES-65
Phase Configuration
Three Phase 277/480V AC WYE/Delta
Maximum Line Voltage
480V AC
Maximum Power
65 kVar
Steps
7
Monitoring
PF, kVA, kVar, Volt, Current, KW, %THD-V
Internal Temperature & Capacitor Status
Accuracy
0.7 kVar each Phase , 2.1 Kvar three Phase
Frequency
60Hz
Protection
Capacitor Inbuilt Protection P2, capacitor short circuit 10,000A
Capacitor over current protection.
Equipment Protection
Internal design has adequate clearance and creepage distance
against line transients, MOVs not required.
Circuit breaker Required
125 Amp 3 pole
Low Losses
1.5 Watt each step
Human Protection
All High voltage shielded from contact.
Operating temperature range
40oC Ambient
Dimensions(L X H X D)
” X ” X .” (   0 x 210 mm) Metal Enclosure Type 1
Operating Life
Switching tested up to 25,000 times, 6,000 as per UL
Dielectric Strength
Tested up to 3.5 kV, 1.96 kV for 1 min. as per UL
Wire Gauge & Rating
1 AWG Str for Power, 18-22 AWG Str for CT, 8 AWG Str for Bonding
Unit Weight
58 kg ( 128 Pounds)

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ES-65
Field Installation Manual
Recommended Parts List
Item
Make
Part No.
Qnty.
Main Wire 1 AWG Str. 600v
Any *
UL1015
As required
CT Wire 18-22 AWG Str. 600v
Any *
UL1015
As required
Bonding Wire 8 AWG Str. 600v
Any *
UL 1015
As required
CT (Current Sensor)
Megnelab
SCT-2000-1000
1
Wall Plug (pin type) Size 10 x 75 mm
Any
---
4
/” Coduit Coetor
Any *
---
4
/” Tue/Coduit
Any *
---
As required
/” Coduit Coetor
Any *
---
4
/” Tue/Coduit
Any *
---
As required
*All the Parts used in installation must be UL recognized or UL listed.
NOTE
Istallatio of aterial ad workaship at the ustoers Mai Breaker Pael shall e
the responsibility of the qualified Electrician in accordance with NEC. Any and all
connections exterior to the ES-65 unit shall be the responsibility of the qualified Electrician.