Centsys VECTOR2 User manual

VECTOR2 installation manual
LINEAR
SWING GATE
OPERATORS

Company ProfileCompany Profile
CENTURION SYSTEMS (Pty) Ltd reserves the right to make changes to the products described in this manual without notice
and without obligation of CENTURION SYSTEMS (Pty) Ltd to notify any persons of any such revisions or changes.
Additionally, CENTURION SYSTEMS (Pty) Ltd makes no representations or warranties with respect to this manual.
No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic,
mechanical, optical or photographic, without the express prior written consentof CENTURION SYSTEMS (Pty) Ltd
Sales and technical support
to over 50 countries
worldwide
100%
testing to
specifications
In-house
R & D
development
team
Manufacture to
international
quality standard
ISO 9001:2008
1986 1990 1995 1999
Competent
after-sales
technical support
CENTSYS
today

Contents
CENTURION SYSTEMS (Pty) Ltd. reserves the right to make changes to the products described in this manual without notice and without
obligationof CENTURIONSYSTEMS (Pty)Ltd. tonotify anypersons ofany suchrevisions orchanges. Additionally,CENTURION SYSTEMS
(Pty)Ltd.makesnorepresentationsorwarrantieswithrespecttothismanual.
No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical,
opticalorphotographic,withouttheexpresspriorwrittenconsentofCENTURIONSYSTEMS(Pty)Ltd.
page 1
Page 2
page 2
page 3
Mechanical Setup
Commissioning and handover
IMPORTANT SAFETY INSTRUCTIONS
1. Declaration of conformity
2. General description page 6
Lightning protection page 7
3. Icons used in this booklet 7
4. Specifications 8
Physical dimensions PAGE 8
Control card page 10
Power supply page 10
5. Product identification 12
6. Required tools & equipment 14
7. Preparation of site 15
General considerations for the installation
8. Cabling requirements 19
9. Operator installation 21
Determine the gate bracket position
10. Determine gate swing angle 30
11. Allowable wind loading 26
12. Electrical Setup page 33
Secure control box to wall
Connecting all wiring
13. Wiring diagram for closing safety beam 35
15. Wiring diagram for external radio receiver and loop detector
Electrical Setup
page 5
page
page
Power supply, wall box and control card assembly page 10
Allowable gate mass page 10
page
page
page
page 15
Strength of the pillar page 16
Strength of the gate and gate bracket page 17
The Mechano Kit page 18
page
page
page 22
Adjust origin clamp page 24
Inward swing gate Setup page 25
Outward swing gate Setup page 28
page
page
page 33
page 33
Setting the Limits page 34
page
14. Wiring diagram for opening safety beam page 36
page page 37
16. Wiring diagram for other inputs page 38
17. Wiring diagram for Master motor (MTRM) page 39
18. Wiring diagram for Slave motor (MTRS) page 40

19. Charger and Pillar Light connections page 41
page
page
page
page
page
page
page 61
page
page
page
page
20. Setting up additional features 42
21. Menu navigation map 43
22. Controller features 44
23. Factory defaults schedule 56
24. Description of terminal functions 58
25. Diagnostics 61
Diagnostic LEDs
Gate status LEDs 61
LCD display 62
Buzzer feedback 63
26. Installation handover 64

Check cabling requirements
Mechanical setup
Gather required tools and equipment Page 14
Heed necessary site considerations Page 15
Page 19
Mount the wall bracket Page 22
Install motor and link to gate Page 22
Set limit switches and/or fit
mechanical endstops Page 34
These quick steps are for the experienced installer who needs
a checklist to get a standard installation up and running in the
minimum of time.
Detailed installation features and functions are referred to
later in this manual.
Page 1

Electrical setup
Page 2
Commission system
Commissioning
and handover
Carry out professional handover to
client
Mount controller enclosure and
connect all wiring Page 33
Page 64
Page 64

Warnings for the installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS
before beginning to install the product.
All installation, repair, and service work to this product
must be carried out by a suitably qualified person
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety
Do not activate your gate unless you can see it and can
determine that its area of travel is clear of people, pets, or
other obstructions
NO ONE MAY CROSS THE PATH OF A MOVING GATE.
Always keep people and objects away from the gate and its
area of travel
NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS
Secure all easily accessed gate opener controls in order to
prevent unauthorised use of the gate
Do not in any way modify the components of the
automated system
Do not install the equipment in an explosive atmosphere:
the presence of flammable gasses or fumes is a serious
danger to safety
Before attempting any work on the system, cut electrical
power to the operator and disconnect the batteries
The mains power supply of the automated system must be
fitted with an all-pole switch with contact opening distance
of 3mm or greater. Use of a 5A thermal breaker with all-
pole circuit break is recommended
!
!
!
!
!
!
!
!
!
!
IMPORTANT
Safety Instructions
ATTENTION
To ensure the safety of people, it is important that you
read all the following instructions. Incorrect
installation or incorrect use of the product could cause
serious harm to people.
The installer, being either professional or DIY, is the
last person on the site who can ensure that the
operator is safely installed, and that the whole system
can be operated safely.
Page 3

!Make sure that an earth leakage circuit breaker with a
thresholdof30mAis fittedupstream ofthe system
!Never short circuit the battery and do not try to recharge the
batteries with power supply units other than that supplied with
theproduct, orby CENTSYS
!Make sure that the earthing system is correctly constructed,
andthat allmetal partsof thesystem aresuitably earthed
!Safety devices must be fitted to the installation to guard
against mechanical movement risks such as crushing,
draggingand shearing
!It is recommended that at least one warning indicator light be
fittedto everysystem
!Always fit the warning signs visibly to the inside and outside of
thegate
!The installer must explain and demonstrate the manual
operation of the gate in case of an emergency, and must hand
theUser/Warningsguide overto the user
!Explain these safety instructions to all persons authorised to
use this gate, and be sure that they understand the hazards
associatedwith automatedgates
!Do not leave packing materials (plastic, polystyrene, etc.)
within reach of children as such materials are potential
sourcesof danger
!Dispose of all waste products like packaging materials, worn
outbatteries, etc,according tolocal regulations
!Always check the obstruction detection system, and safety
devicesfor correctoperation
!CENTSYS does not accept any liability caused by improper use
of the product, or for use other than that for which the
automatedsystem wasintended
!This product was designed and built strictly for the use
indicated in this documentation. Any other use, not expressly
indicated here, could compromise the service life/operation of
theproduct and/orbe asource ofdanger
!Everything not expressly specified in these instructions is not
permitted
Page 4

1. Declaration of conformity
Page 5

2. General description
Page 6
The VECTOR2 operator has been designed to safely and cost-effectively automate a
wide variety of swing gates, from single light-domestic swing gates to heavy industrial
double swing gates.
The fail-safe and fully redundant position and Collision Detection system has been
designed and tested to set the standard in safety of operation and to provide an
unparalleled level of reliability and durability in operation.
The gate Travel Limits are managed by a sealed double-redundant opto-electronic
system that has been designed not only to ensure ultra-reliable operation, but also to
ensure precise position and trajectory control. This enables very accurate and reliable
collision detection to ensure safe operation even under trying conditions.
The VECTOR2 control card has been designed to be easy and intuitive to use with
helpful instructions on the status of the operation during and after the installation. It also
has a built-in diagnostic procedure that can verify every aspect of the control card on
site.
Some of the advanced features offered by the VECTOR2 controller are:
Fully automated single button Limit Setup for single and double swing gates
Full graphics LCD display provides an intuitive user interface with built-in diagnostics
to speed up and simplify the installation process
Separate safety inputs for sensitive edges or beams on both the closing and opening
directions of the gate
Advanced closed-loop speed control to maintain safe and reliable operation on
inclined gates under windy conditions
Fully configurable gate Run Profiles
Selectable and adjustable Autoclose with pushbutton override.
Pedestrian (Partial) opening with automatic closure.
Free-exit input
Positive Close Mode
Multiple Modes of Operation
Solenoid lock drive output up to 2A
Holiday Lockout
A status LED output to indicate the gate status remotely
Pillar Light control
Leaf delay selectable for either gate leaf
Onboard CENTSYS receiver with selective adding and deleting of remotes
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!

Page 7
Lightning protection
The VECTOR2 electronic controller utilises the same proven surge protection philosophy
that is used in all CENTSYS products. While this does not guarantee that the unit will not
be damaged in the event of a lightning strike or power surge, it greatly reduces the
likelihood of such damage occurring. The earth return for the surge protection is
provided via the mains power supply earth. In order to ensure that the surge protection
is effective, it is essential that the unit is properly earthed.
3. Icons used in this manual
This icon indicates tips and other
information that could be useful
during the installation
This icon indicates warning, caution or attention! Please take special note of
critical aspects that MUST be adhered to in order to prevent injury
This icon denotes variations and
other aspects that should be
considered during installation

4. Specifications
FIGURE 2. OVERALL DIMENSIONS
All dimensions shown in millimeters
FIGURE 1. OVERALL DIMENSIONS
Page 8
All dimensions shown in millimeters
Physical dimensions
1400mm Extended1400mm Extended
1000mm Retracted1000mm Retracted 400mm Stroke400mm Stroke
Model V400
100mm
95mm
Model V500
1600mm Extended1600mm Extended
1100mm Retracted1100mm Retracted 500mm Stroke500mm Stroke
100mm
95mm

Page 9
VECTOR2 400 VECTOR2 500
Input voltage
Motor voltage
Motor power supply
Battery charger
Domestic
Light-industrial
Current consumption (mains)
Current consumption (motor at rated load)
Operator push force - maximum
Operator stroke
Piston extension / retraction speed
Typical gate opening time
Manual override
Maximum number of operations per day
Duty cycle - mains present
Operations in standby with 7Ah battery
Half day
Full day
Collision sensing
Controller solenoid output rating
Operating temperature range
Onboard receiver type
Receiver code storage capacity
Receiver frequency
Mass of unit packed (excluding battery)
Single kit
Double kit
220-240V AC ± 10%, 50Hz
12V DC
Battery driven (standard capacity - 7Ah)
CP84E - 800mA @ 13.8V
CP84SM - 2A @13.8V
60mA / 170mA
15A - max
250kgf
27mm/sec
Key release
100 / 250
25% / 50%
70
58
Electronic
2A DC
-15°C to +50°C
CENTSYS code-hopping
multichannel
64 transmitter buttons
433MHz
400mm 500mm
<14 sec <17 sec
8.5kg
14kg 9kg 15kg
Can operate off a solar supply, consult CENTSYS for assistance
Can increase battery capacity for longer standby times
Based on 25°C ambient temperature and unit not in direct sunlight
Based on an operator push force of less than 50% of rated
Based on double kit excluding infrared safety beams
Assumes a 90° opening gate and optimum mounting position
Assumes full stroke of operator is used
Technical specifications

Control card
Power supply
Maximum motor current per channel 15A (fused)
Maximum input voltage 18V DC
Standby current draw 48mA
Maximum solenoid current draw 2A DC
Maximum aux output current 3A (PTC)
Collision detection Current sense and redundant optical
Position and trajectory Redundant optical
Temperature range -20°C to +60°C
Nominal input voltage
AC current draw (maximum)
Temperature Range
Max. continuous charging
current
7Ah, 12V, CP84E
(Domestic)
220-240V AC ±10% @ 50Hz
60mA
-20°C to +60°C
0.8A @ 13.8V
77Ah, 12V, CP84SM2A (Light
-industrial)
220-240V AC ±10% @ 50Hz
170mA
-20°C to +60°C
2.5A @ 13.8V
Boxed shipping weight
(excluding batteries):
Protection Level
7Ah, 12V, CP84E
(Domestic)
2.7kg
IP55
7Ah, 12V, CP84SM 2A
(Light-industrial)
2.6kg
IP55
Power supply, wall box and control card assembly
Page 10

90° 750kg 750kg 750kg 550kg 410kg 310kg
100° 750kg 750kg 600kg 420kg 310kg 230kg
110° 750kg 500kg 320kg 220kg
120° 310kg 170kg 110kg
Gate swing angle Up to
1.5m Up to
2m Up to 2.5m Upto 3m(#1) Up to 3.5m(#1 Up to 4m(#1)
Maximum allowable gate mass for V500 operator:
(#1 - an electric lock must be fitted to secure gate in closed position)
Page 11
Allowable gate mass
90° 500kg 500kg 500kg 360kg 260kg 200kg
100° 500kg 500kg 388kg 160kg 190kg 150kg
110° 500kg 306kg 198kg 130kg
120° 180kg 100kg 65kg
Gate swing angle Up to
1.5m Up to
2m Up to 2.5m Upto 3m(#1) Up to 3.5m(#1) Up to 4m(#1)
Maximum allowable gate mass for V400 operator:
(#1 - an electric lock must be fitted to secure gate in closed position)

5. Product identification
1.
2. Wall bracket pin
3. gate operator (complete assembly)
4. 12mm snap ring
5. Gate warning decal
6. control card version 2 built in receiver
7. Charger
8. 12V 7.2Ah Battery (user supplied - not part of kit)
9. CENTSYS transmitters
10. VECTOR2 wall adaptor kit packing leaflet
11. M10 Hexnuts
Wall bracket (standard)
VECTOR2
VECTOR2
12. Gate operator keys
13. Gate bracket pin
14. Gate bracket
15. Cap screw M6 x 25 SS
16. Origin body
17. M6 nut SS
18. 14mm snap ring
19. User guide
20. Installation manual
21. Wall box
22. Wall adaptor plate
23. M10 x 20 Countersunk screw
FIGURE 3A. PRODUCT IDENTIFICATION
1
15
3
4
5
18
13
2
12
14
16
17
Keys are specific to each operator-key number must be recorded.
15
7.5
7
8
9
10
20
22
23
6
19
21
11
Page 12

1.
2.
3.
4.
5.
6.
7.
8.
Padlock
Wall bracket (high security)
VECTOR2 securing plate (short)
Guard retainer
Piston guard
M6x16 Countersunk cap screw
Gate bracket spreader plate
M6 Hexnuts
9.
10.
11.
12.
13.
14.
15.
16.
M10 x 35 Bolt
VECTOR2 securing plate (long)
M10 Nut nylock
Guard sleeve
Guard pin
Guard gate bracket
Guard cap
14mm snap ring
Page 13
FIGURE 3. PRODUCT IDENTIFICATION
1
3
11
2
9
10
5
4
6
7
14
16
12
15
1
8
13

6. Required tools and equipment
!Spanner - 17mm, 15mm, preferably socket set
!Crimping tool and pin lugs
!Hammer
!Electric drilling machine
!20mm hole saw
!Screwdrivers - 6mm Philips, 3.5 Flat
!Pliers
!Connector block
!2 x G-clamps
!Masonry Bits - 12mm; 10mm for wall mount brackets; steel bits 6.5mm/10.5mm
!6mm Pin punch
!Angle Grinder
!Measuring tape
!Hacksaw
!5mm Allen key
!Welding machine (including consumables and safety equipment
!Soldering iron
!Spirit level
!Extension cord
!Marking pen/chalk
!Safety equipment (goggles, gloves, etc.)
Page 14

7. Preparation of site
General considerations for the installation
Always recommend the fitment of additional safety equipment such as safety edges
and safety beams, for additional protection against entrapment or other mechanical
risks
Check that no pipes or electrical cables are in the way of the intended installation
Check that enough space is available for the gate operator with the gate in the
required open position. (See Figure 4)
Check the strength of the mounting pillar and fit a wall adaptor kit where needed
If the swing gate leaf is longer than 2.5m, ensure that a lock can be fitted
Never fit the operator on the outside of the gate, where the public has access to it
(Follow the instructions for an outward opening swing gate, if required.)
For greater security consider fitting an optional high security kit
Install the gate operator only if:
It will not pose a hazard to the public
There is sufficient clearance to a roadway and/or public thoroughfares
The installation will meet all municipal and/or local authority requirements once
completed
The gate mass, leaf width, allowable wind loading and application is within the
operator specifications (refer to the specification tables)
The gate is in good working order, meaning:
that it swings freely;
does not move on its own if left in any position;
each gate leaf is strong and rigid
It can be installed to have sufficient clearance between moving parts when opening
and closing to reduce the risk of personal injury and entrapment
Pushbuttons or key switches, when required, can be positioned so that the gate is in
line of sight of the operator
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Gate opening
90° or less
Pillar (Max.) *
Wall
(Min.) # Wall (Min.) *
Gate opening
110°
Pillar
(Max.) #
Operator
V400 150mm 150mm 250mm
V500 335mm
Wall (Min.)# Pillar (Max.)* Operator
V400 150mm 150mm 145mm
V500 210mm
Wall (Min.)# Pillar (Max.)*
Gate opening 90° or less Gate opening 110°
Tables are based on gates shorter than 2.5m
• For gates 2.5m to 3.0m long, reduce the maximum pillar thickness by 20mm
• For gates 3.0m to 3.5m long, reduce the maximum pillar thickness by 40mm
• For gates 3.5m to 4.0m long, reduce the maximum pillar thickness by 60mm
# - The typical minimum wall clearance required to fit the operator
* - The maximum allowable pillar thickness on which to fit the operator
Page 15 FIGURE 4. OVERALL DIMENSIONS

For reliable operation it is important to ensure that the way the operator is
secured to the wall takes into account the strength of the pillar, the size of the
gate, and how frequently the gate would be used:
Page 16
Strength of the pillar
High Security Kit together with a Wall
Adaptor Kit
This mounting is highly recommended for all
light industrial gates, or for heavy gates of any
length.
Alternatively it should be considered for use on
pillars of low or unknown strength.
Pillar
Best installation
This mounting works well for heavy gates
shorter than about 2m in single household
domestic applications.
Alternatively it should be considered for use on
pillars of low or unknown strength.
High Security Kit Pillar
Works well
Standard bracket
This mounting means is typically used on light
to medium weight domestic gates that are
about 1.5m long, and that is mounted on
pillars of average strength.
Pillar
Good
FIGURE 5
FIGURE 6
FIGURE 7