CENTURION SYSTEMS VERT-X User manual

page 1 www.CentSys.com
VERT-X
mechanical installation manual
LATEST! 2015.03.13 11H51
Centurion Systems (Pty) Ltd www.CentSys.com

page 2 www.CentSys.com
After-sales
multi-language
Technical Support
from 07h00 to 18h00
UTC+2
Monday to Friday
Manufacture to
international
quality standard
ISO 9001:2008
100%
testing of
products
In-house
R&D
development
team
Centurion Systems (Pty) Ltd reserves the right to make changes to the products described in this
manual without notice and without obligation to notify any persons of any such revisions or changes.
Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to
this manual. No part of this document may be copied, stored in a retrieval system or transmitted in any
form or by any means electronic, mechanical, optical or photographic, without the express prior written
consent of Centurion Systems (Pty) Ltd.
1986 1990 1995 1999 Today
COMPANY PROFILE
Company Prole
Sales and technical support
to Africa, Europe, Asia,
the Americas, Australia
and the Pacic

page 3www.CentSys.com
Contents
CONTENTS
SAFETY
FIRST IMPORTANT SAFETY INSTRUCTIONS
1.
1. General Description
2. Icons Used in this Manual
3. Specications
3.1. Physical Dimensions
3.2. Technical Specications
3.3. V-Series Controller
3.4. Lightning Protection
3.5. Maximum Allowable Gate Mass
3.6. Maximum Allowable Gate Coverage for dierent Wind Speeds
4. Product Identication
5. Required Tools and Equipment
6. Preparation of Site
6.1 General Considerations for the Installation
6.2. Determine Gate Opening Angle
6.3. Key Terms Used in this Section
6.4. Inward Opening Installation - 90° or Less
6.5. Inward Opening Installation - 100°
6.6. Hinge Depth on Gate
6.7. Wall Bracket Mounting Methods
6.8. Gate Bracket Mounting
7. Cabling Requirements
8. Critical Installation Checklist
9. Operator Installation - Inward Opening Gates
9.1. Key Terms Used in this Section
9.2. Installation Tables - Inward Opening
9.3. Physical Installation - Inward Opening
page 6
page 9
page 10
page 11
page 12
page 12
page 13
page 14
page 14
page 14
page 15
page 17
page 18
page 18
page 19
page 20
page 20
page 21
page 22
page 23
page 25
page 26
page 27
page 28
page 28
page 28
page 30

page 4 www.CentSys.com
CONTENTS
10. Operator Installation - Outward Opening Gates
10.1. Key Terms Used in this Section
10.2. Installation Tables - Outward Opening
10.3. Physical Installation - Outward Opening
page 40
page 40
page 40
page 42

page 5www.CentSys.com
STEP
1
These quick steps are for the experienced installer who needs a checklist to get a
standard installation up and running in the minimum amount of time.
Detailed installation features and functions are referred to later on in this manual.
Gather Required Tools and Equipment
STEP
2
STEP
3
Heed Necessary Site Considerations
Determine Installation Type
• Inward Opening Installation
• Outward Opening Installation
STEP
4Check Cabling Requirements
STEP
6Mount the Gate and Wall Bracket(s)
STEP
5Determine the Gate Swing Angle
FAST TRACK Mechanical Setup
MECHANICAL SETUP FAST TRACL
STEP
7Install Operator
STEP
8Mount Controller Enclosure

page 6 www.CentSys.com
ATTENTION
To ensure the safety of people and possessions, it is important that you
read all the following instructions.
Incorrect installation or incorrect use of the product could cause
serious harm to people and pets.
The installer, being either professional or DIY, is the last person
on the site who can ensure that the operator is safely installed, and that
the whole system can be operated safely.
IMPORTANT
SAFETY INSTRUCTIONS
Warnings for the Installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install
the product.
• All installation, repair, and service work to this product must be done by a suitably
qualied person
• Do not activate your gate opener unless you can see it and can determine that its area of
travel is clear of people, pets, or other obstructions
• NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects
away from the gate and its area of travel
• NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS, and do not
allow children or pets near the gate area
• Secure all easily-accessed gate opener controls in order to prevent unauthorised use of
the gate
• Do not in any way modify the components of the automated system
• Do not install the equipment in an explosive atmosphere: the presence of ammable gas
or fumes is a serious danger to safety
• Before attempting any work on the system, switch o electrical power and disconnect the
batteries
• The mains power supply of the automated system must be tted with an all-pole switch
with contact opening distance of 3mm or greater. Use of a 5A hydraulic breaker with all-
pole circuit break is recommended
• Make sure that an earth leakage circuit breaker with a threshold of 30mA is tted
upstream of the system
• Never short-circuit the battery and do not try to recharge the batteries with power supply
units other than that supplied with the product, or manufactured by
Centurion Systems (Pty) Ltd
• Make sure that the earthing system is correctly constructed, and that all metal parts of
the system are suitably earthed
SAFETY FIRST IMPORTANT SAFETY INSTRUCTIONS SAFETY FIRST

page 7www.CentSys.com
• Safety devices must be tted to the installation to guard against mechanical movement
risks such as crushing, dragging and shearing
• It is recommended that at least one warning indicator light be tted to every system
• Always make sure that the warning signs are tted so that they are visible from inside
and outside of the gate
• The installer must explain and demonstrate the manual operation of the gate in the case
of an emergency, and must hand the User/Warnings guide over to the user
• The installer must explain these safety instructions to all persons authorised to use this
gate, and be sure that they understand the hazards associated with automated gates
• Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as
such materials are potential sources of danger
• Dispose of all waste products such as packing materials, worn-out batteries, etc,
according to local regulations
• Always check the obstruction detection system and safety devices for correct operation
• Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by
improper use of the product, or for use other than that for which the automated system
was intended
• This product was designed and built strictly for the use indicated in this documentation.
Any other use, not expressly indicated here, could compromise the service life/operation
of the product and/or be a source of danger
• Everything not expressly specied in these instructions is not permitted
SAFETY FIRST
• Never run the operator directly from the battery! Doing so will cause
damage to the operator. Only run the operator from the V-Series
Controller
• A moving gate can cause serious injury or death!
Keep clear! The gate may move at any time!
Do not allow children to play in the area of travel of the gate or
operate the gate
SAFETY FIRSTIMPORTANT SAFETY INSTRUCTIONS

page 8 www.CentSys.com
This section has been left blank intentionally.
SECTION 1 GENERAL DESCRIPTION

page 9www.CentSys.com
The VERT-X operator has been designed to safely and cost-eectively automate a
domestic swing gate.
Combining an innovative open-nut drive system, advanced diagnostic capabilities and
functionality, rugged die-cast aluminium construction and exceptional aesthetics for
a wholly unobtrusive installation, VERT-X is positioned rmly at the apex of swing
gate automation. In addition, the engineering team behind its design has invested
considerable eort ensuring that the operator is as easy to install as it is powerful,
and as reliable as it is good-looking.
The fail-safe and fully redundant position and collision detection system has been
designed and tested to set the standard in safety of operation and to provide an
unparalleled level of reliability and durability in operation.
The gate travel limits are managed by a sealed double-redundant opto-electronic system
that has been designed not only to ensure ultra-reliable operation, but also to ensure
precise position and trajectory control. This enables very accurate and reliable collision
detection to ensure safe operation even under trying conditions.
The control card has been designed to be easy and intuitive to use with helpful
instructions on the status of the operation during and after the installation. It also has a
built-in diagnostic procedure that can verify every aspect of the control card onsite.
Some of the advanced features oered by the V-Series Controller are:
• Fully automated single-button Limit Setup for single and double swing gates
• Full graphics LCD display provides an intuitive user interface with built-in diagnostics to
speed up and simplify the installation process
• Separate safety inputs for infrared beams on both the closing and opening directions of
the gate
• Advanced closed-loop speed control to maintain safe and reliable operation of gates even
under windy conditions
• Fully congurable gate Run Proles
• Selectable and adjustable Autoclose with pushbutton override
• Pedestrian (Partial) opening with automatic closure
• Free-exit input
• Positive Open and Close Modes for gate locks and electric fence contacts
• Support for Inward and Outward opening gates
• Multiple Modes of Operation
• Solenoid lock drive output up to 2A
• Holiday Lockout
• A status LED output to indicate the gate status remotely
• Pillar Light control
• Leaf delay is selectable for either gate leaf
• Onboard code-hopping receiver with selective adding and deleting of remotes
SECTION 1 GENERAL DESCRIPTION
1. General Description
SECTION 1GENERAL DESCRIPTION

page 10 www.CentSys.com
2. Icons Used in this Manual
This icon indicates tips and other information that could be useful during the
installation.
This icon denotes variations and other aspects that should be considered during
installation.
This icon indicates warning, caution or attention! Please take special
note of critical aspects that MUST be adhered to in order to prevent
injury.
SECTION 2 ICONS USED IN THIS MANUAL

page 11www.CentSys.com
3.1. Physical Dimensions
3. Specications
470mm retracted
918mm overall length
Ø133mm
320mm stroke
FIGURE 1. VERT-X OVERALL DIMENSIONS
SECTION 3SPECIFICATIONS

page 12 www.CentSys.com
3.2. Technical Specications - VERT-X Operator
Light-Industrial
Input voltage190V - 240V AC ± 10%, 50/60Hz
Motor voltage 12V DC
Motor power supply Battery-driven (standard capacity - 7Ah)2
Battery charger CP84SM - 1.8A @ 13.8V
Current consumption (Mains) 170mA
Current consumption (motor at rated load) 3A
Current consumption (motor at max load) 13A
Operator push force - maximum 220kgf
Operator stroke - maximum 320mm
Operator speed (at rated load) 28mm/sec
Typical gate opening time (90º)3<11 sec
Manual override Key release4
Maximum number of operations per day 250
Design life 150,000 cycles
Duty cycle (Mains present)5 6 60%
Operations in Standby over 24 hours
(with fully charged 7Ah battery)7300
Collision sensing Electronic
Operating temperature range -15°C to +50ºC
Mass of operator packed (excluding battery)
Single kit810kg
Double kit918kg
TABLE 1
SECTION 3 SPECIFICATIONS
1. Can operate o a solar supply, consult your reseller for assistance
2. Can increase battery capacity for longer standby times
3. Assumes that full stroke of operator is used
4. Each operator comes with a unique set of keys
5. Based on 25°C ambient temperature and unit not in direct sunlight
6. Based on an operator push force of less than 50% of rated
7. Based on double kit excluding Infrared Safety Beams
8. Single kit contains one operator and Wall Box
9. Double kit contains two operators and one Wall Box

page 13www.CentSys.com
SPECIFICATIONS
3.3. V-Series Controller
Maximum motor current per channel 15A (fused)
Maximum input voltage 18V DC
Standby current draw 48mA
Maximum solenoid current draw 2A DC
Maximum auxillary output current 3A (Resettable Electronic Fuse)
Collision detection Current sense and redundant optical
Position and trajectory Redundant optical
Temperature range -20°C to +60°C
TABLE 2
Maximum Allowable gate Mass
Length (m) Up to
1.5m
Up to
2m
Up to
2.5m
Up to
3m
Mass (kg) 600kg 335kg 215kg 150kg
TABLE 3
3.5. Maximum Allowable Gate Mass and coverage
An electronic lock can be tted to improve the security of the system
3.4. Lightning Protection
The V-Series electronic controller utilises the same proven surge protection philosophy
that is used in all our products. While this does not guarantee that the unit will not
be damaged in the event of a lightning strike or power surge, it greatly reduces the
likelihood of such damage occurring. The earth return for the surge protection is provided
via the mains power supply earth. In order to ensure that the surge protection is
eective, it is essential that the unit is properly earthed.
SECTION 3

page 14 www.CentSys.com
Maximum Allowable Coverage in Wind Speeds
Length (m) Up to
1.5m
Up to
2m
Up to
2.5m
Up to
3m
Height (m) Up to
1.8m
Up to
1.8m
Up to
1.8m
Up to
1.8m
Coverage Maximum Wind Speeds (km/h)
25% 91 68 55 45
50% 64 48 39 32
75% 52 39 31 26
100% 45 34 27 23
TABLE 4
3.6. Maximum Allowable Coverage in Wind Speeds
SECTION 3 SPECIFICATIONS

page 15www.CentSys.com
1. Gate operator keys
1
2. Wall Bracket mounting plate
3. Wall Bracket
4. VERT-X gate operator
(complete assembly)
5. Wall Bracket pin
1. Keys are specic to each operator - key number must be recorded
6. 14mm snap rings
7. Mechanical Installation Manual
8. Gate Bracket welded assembly
9. Gate Bracket pin (optional extra)
10. Gate warning decal
4. Product Identication
FIGURE 2. PRODUCT IDENTIFICATION
6
6
5
10
1
2
3
4
9
7
8
SECTION 4PRODUCT IDENTIFICATION

page 16 www.CentSys.com
FIGURE 3. V-SERIES WALL BOX INCLUDING CHARGER AND CONTROLLER
3
4
7
1
5
6
2
1. 12V 7.2Ah Battery1
2. V-Series Controller with Built-in
Receiver
3. V-Series User Guide
4. V-Series Electrical Setup
Commissioning Guide
5. CP84SM Battery Charger
6. Isolator
7. Code-hopping Remote Controls
1. Batteries can be of a larger capacity for longer power failure autonomy and are not included in the kit. Consult your
local authorised dealer for assistance
SECTION 4 PRODUCT IDENTIFICATION

page 17www.CentSys.com
5. Required Tools & Equipment
Spanners
17mm/15mm
preferably socket set
Ø12mm masonry drill bit for
wall mount bracket
Ø6.5mm steel drill bit
for Gate Bracket
Connector
block
Hole saw
20mm
Angle grinder
Pin punch
6mm
Hacksaw
Spirit level
Marking
pen/chalk
Extension cord
Soldering
iron
Safety equipment
(goggles, gloves etc.)
Welding machine
(including consumables)
and safety equipment
Measuring
tape
Electric drilling
machine
Screwdrivers
3.5mm Flat
T30 torx
drive and Bit VERT-X
ABS
Template
Hammer
Pliers
VERT-X
Mounting Template Kit
(Optional)
FIGURE 4
SECTION 5REQUIRED TOOLS & EQUIPMENT
Crimping tool
and Pin lugs

page 18 www.CentSys.com
6.1. General Considerations for the Installation:
Always recommend the tment of additional safety equipment such as safety edges
and Safety Beams (i5 or Photon), for additional protection against entrapment or other
mechanical risks
Check that no pipes or electrical cables are in the way of the intended installation
Check that enough space is available for the gate operator with the gate in the required
open position (see Figure 6)
If the swing gate leaf is longer than 2.5 metres, ensure that an electric lock can be tted1
For security reasons, never t an operator on the outside of the gate, where the public
has access to it (refer to the instructions for an Outward-opening swing gate)
Never run an operator directly o the 12V battery
Install the gate operator only if:
• It will not pose a hazard to the public
• There is sucient clearance to a roadway and/or public thoroughfares
• The installation will meet all municipal and/or local authority requirements once
completed
• The gate mass, leaf width, allowable wind loading and application is within the operator
specications (refer to the specication tables)
• The gate is in good working order, meaning:
• That it swings freely;
• Does not move on its own if left in any position;
• Each gate leaf is strong and rigid;
• Once installed, there is sucient clearance between moving parts when opening and
closing to reduce the risk of personal injury and entrapment
• Pushbuttons or Keyswitches, when required, must be positioned so that the gate is in line
of sight of the operator
1. Electric locks are recommend for most swing gate installations where greater security and/or resistance to strong winds is
required
6. Preparation of Site
SECTION 6 PREPARATION OF SITE

page 19www.CentSys.com
SECTION 6PREPARATION OF SITE
FIGURE 5
1 metre
1 metre
Gate in closed
position
Gate hinge
point
Gate in open position
Mark the ground
Distance Z
Mark the ground
Wall
6.2. Determine Gate Opening Angle
Use this procedure to accurately determine the gate opening angle:
6.2.1. Step 1
Close the gate and measure a
distance of one metre from the
centreline of the gate hinge.
Make a mark on the ground.
6.2.2. Step 2
Open the gate and measure a
distance of one metre along the gate
from the centreline of the gate hinge.
Make another mark on the ground.
Measure the distance on the ground
between the two marks (Z).
Using this Z-Value, determine the
gate opening angle from the table
below.
Z-Value from To Use gate swing angle of
1000mm 1133mm 60° - 69°
1147mm 1272mm 70° - 79°
1286mm 1402mm 80° - 89°
1414mm 1475mm 90° - 95°
1486mm 1532mm 96º - 100º
Z-Values greater than 1532mm1
TABLE 5
1. The VERT-X operator is designed for a maximum gate opening angle of 100°.
6.2.3. Step 3
Gate opening angle based on Z-Value

page 20 www.CentSys.com
FIGURE 6. SIDE WALL LIMITATION FOR A 90° INWARD OPENING GATE
Wall minimum
must be greater
than 190mm
Pillar to gate hinge point
(60mm maximum)
Wall
Gate in closed position
Gate Hinge Point
Gate in open position
Gate opening 90º
or less
6.4. Inward Opening Installation - 90º or less
Figure 6 shows the minimum wall clearance and maximum pillar to gate hinge point
distance for an inward opening gate leaf opening to an angle of 90º or less.
The pillar to gate hinge point maximum ensures that the operator does not foul against
the pillar when installed. The minimum wall clearance ensures that there is enough space
to install the operator according to the installation tables.
Side wall
6.3. Key Terms Used in this Section
6.3.1. Pillar maximum
The maximum allowable distance measured from the centre of the gate hinge to the edge
of the pillar.
6.3.2. Wall minimum
This value denotes the minimum amount of space needed to install the operator and is
measured from the side wall to the gate when the gate is in the open position.
SECTION 6 PREPARATION OF SITE