Cervis WARRIOR CB W Series User manual

2019 Cervis, Inc.
CB-xW Transmitters
Manual U114.1.1
™

Warrior CB-xW Console Box Transmitters
This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express
prior written consent of Cervis, Inc.
Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification.
FCC Statements
15.19 –Two Part Warning
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may cause undesired operation.
15.21 –Unauthorized Modification
NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could
void the user’s authority to operate the equipment.
15.105(b) –Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Industry Canada Statement
This device complies with Canadian RSS-210.
The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits
for the general population; consult Safety Code 6, obtainable from Health Canada’s website https://www.canada.ca/en/health-
canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-radiofrequency-exposure-guidelines-
environmental-workplace-health-health-canada.html.
Le présent appareil est conforme à la norme CNR-210 d'Industrie Canada.
L'installateur de cet équipement radio doit s'assurer que l'antenne est située ou orientée de façon à ne pas émettre un champ RF dépassant les limites de
Santé Canada pour la population générale; consulter le Code de sécurité 6, disponible sur le site Web de Santé Canada https://www.canada.ca/en/health-
canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-radiofrequency-exposure-guidelines-
environmental-workplace-health-health-canada.html.
Industry Canada Statement
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux
conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même
si le brouillage est susceptible d'en compromettre le fonctionnement.
Industry Canada Unlicensed Devices EIRP Statements for Removable Antennas
Part 1: Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so
chosen that the equivalent isotropically radiated power (EIRP) is not more than that necessary for successful communication.
Partie 1 : Conformément à la réglementation d’Industrie Canada, cet émetteur radio ne peut fonctionner qu'avec une antenne dont le type et le gain maximal
(ou inférieur) sont approuvés pour l'émetteur par Industrie Canada. Pour réduire les interférences radioélectriques potentielles avec d'autres utilisateurs, le
type d'antenne et son gain doivent être choisis de telle sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne soit pas supérieure à celle
nécessaire pour une communication réussie.
Part 2: This radio transmitter (LOBSRF-310) has been approved by Industry Canada to operate with the antenna type listed below with the
maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a
gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Partie 2 : Cet émetteur radio (LOBSRF-310) a été approuvé par Industrie Canada pour fonctionner avec le type d'antenne indiqué ci-dessous avec le gain
maximal admissible et l'impédance d'antenne requise pour chaque type d'antenne indiqué. Il est strictement interdit d'utiliser avec cet appareil un type
d'antenne ne figurant pas dans cette liste ou ayant un gain supérieur au gain maximum indiqué pour ce type.

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Table of Contents
Table of Contents.......................................................................................................................... i
List of Figures ............................................................................................................................... i
List of Tables................................................................................................................................. i
Cervis, Inc. Safety Precautions .................................................................................................. ii
1.0 Warrior CB-xW Transmitter Introduction .......................................................................... 1
1.1 Features............................................................................................................................. 1
2.0 Warrior CB-xW Console Box Transmitters ....................................................................... 2
2.1 Warrior CB-xW Diagnostic/Status LEDs ........................................................................ 2
2.2 Warrior CB-xW Battery Installation and Replacement.................................................. 4
2.3 Neck/Shoulder Harness ................................................................................................... 5
2.3.1 Adjusting the Harness.................................................................................................. 5
2.3.2 Attaching the Harness to the CB-xW ........................................................................... 6
2.4 Turn CB-xW Transmitter On ............................................................................................ 9
2.5 Turn CB-xW Transmitter Off.......................................................................................... 10
2.6 CB-xW Maintenance Mode............................................................................................. 11
2.7 Associate CB-xW with the System Receiver ............................................................... 11
2.7.1 Virtual Receiver Unlock.............................................................................................. 13
2.8 Clearing CB-xW Stored Receiver ID (Factory Reset).................................................. 14
2.9 CB-xW Advanced Functions.......................................................................................... 15
2.9.1 Tilt Switch Activation/Deactivation ............................................................................. 15
2.9.2 Switch Test Mode....................................................................................................... 16
3.0 Warrior CB-xW Console Box Specifications................................................................... 19
Appendix A: Exposure to Radio Frequency Energy .............................................................. 20
Appendix B: RF Exposure Considerations ............................................................................. 20
Appendix C: Agency Identification Label Location................................................................ 21
Appendix D: CB-xW Product Family Common Features ....................................................... 22
List of Figures
Figure 1. Warrior CB-xW Wireless Transmitter Examples.........................................................2
Figure 2. Warrior CB-xW Console Box Battery Installation.......................................................4
Figure 3. Agency Identification Label Locations ......................................................................21
List of Tables
Table 1. Warrior CB-xW Transmitter LEDs..................................................................................2
Table 2. Advanced LED Diagnostics............................................................................................3
Table 3. Warrior CB-xW Console Box Specifications...............................................................19
Table 4. CB-xW Product Family Common Features .................................................................22

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Cervis, Inc. Safety Precautions
Read and follow all instructions.
Failure to abide by Safety Precautions may cause equipment failure, loss of authority
to operate the equipment, and personal injury.
Use and maintain proper wiring. Follow equipment manufacturer instructions.
Improper, loose, and frayed wiring can cause intermittent operation, equipment
damage, and system failure.
Changes or modifications made to equipment not expressly approved by the
manufacturer will void the warranty.
Equipment owner/operators must abide by all applicable Federal, State, and Local
laws concerning equipment installation and operation. Failure to comply could result
in penalties and could void user authority to operate the equipment.
Make sure that the machinery and surrounding area is clear before operating. Do not
activate the transmitter control system until you are certain that it is safe to do so.
Turn off the transmitter and disconnect power from the receiver before attempting
any maintenance. This will prevent accidental operation of the controlled machinery.
Disconnect power from the receiver by either detaching the cable from the receiver or
removing the source power from the receiver.
Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to
prevent obstructing or clogging the buttons, levers, joysticks, wiring, and switches.
Do not allow liquid to enter the transmitter or receiver enclosures. Do not use high-
pressure equipment to clean the transmitter or receiver.
Disconnect the receiver before welding on the connected machinery. Failure to
disconnect the receiver may cause destruction of or damage to the receiver.
Operate and store units only within the specified operating and storage temperatures
defined in this document’s specifications.
Keep high-energy radio frequency (RF) devices away from transmitters. Activating
high-power communication radios, for instance, close to transmitters can cause
interference and “false” circuit activation.
Do not key two-way radios while using the console box transmitter.
 Note: Refer to the custom drawing package provided with each job for specific details not
included in this manual!

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1.0 Warrior CB-xW Transmitter Introduction
The Warrior CB-xW transmitter works in conjunction with any Warrior receiver—including the
MU-x6E and MU-9x15—to control cranes, machines, locomotives, trucks, and other industrial
equipment. Housed in an extremely durable, sealed, glass-filled nylon enclosure, the Warrior
CB-xW transmitter is ready for duty in harsh environments, including outdoor applications.
Warrior systems operate in the 900MHz United States Federal Communications Commission
(FCC) Part 15 License-Free radio band. The system uses continuously monitored bi-directional
radio transmissions, where the receiver acknowledges each message the transmitter sends via
its own acknowledge message. Four transmitter diagnostic light-emitting diodes (LEDs) indicate:
Radio transmission integrity
Battery life
A/B select feedback to the operator (two LEDs)
(For more information on Warrior receivers, see their respective manuals.)
1.1 Features
Up to six single-axis, bi-directional levers; or up to four bi-directional joysticks
Options for toggles, potentiometers, pushbuttons, and rotary switches for auxiliary
functions
900MHz @ 100mW FCC Part 15 license-free operation
Four standard system status/diagnostic LEDs
Operates using two type “C” cell batteries
Pull-Up Stop switch
On/off keyswitch (optional –usually on the right-hand side)
Neck/shoulder harness standard; optional belt mounting
Optional eight-character LED display
Unsurpassed durability and environmental sealing

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2.0 Warrior CB-xW Console Box Transmitters
Figure 1. Warrior CB-xW Wireless Transmitter Examples
2.1 Warrior CB-xW Diagnostic/Status LEDs
Warrior CB-xW transmitters have four red diagnostic/status LEDs.
Table 1. Warrior CB-xW Transmitter LEDs
LED
Icon
Function
Receiver Communication
Association
L1
Radio Frequency (RF)
Transmit and Receive
indication
Flashes when message is sent
or received
Used for Maintenance
Mode (MM) indication
L2
Battery Status indication
Low battery warning when on
(<2.2V)
Used for MM indication
L3
Used for diagnostics (see
Table 2) or A/B Select
Solid –if select switch is in “A”
Used for MM indication
L4
Used for diagnostics (see
Table 2) or A/B Select
Solid –if select switch is in “B”
Solid –indicated when MM
can be selected

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Table 2. Advanced LED Diagnostics
Indication
Definition
1. Signal to receiver inactive.
2. Command being selected and confirmed.
1. Signal to receiver active.
2. Direction disagreement or interlocked status.
3. Loss of messages. (Inconsistent flashing.)
Alternating: Stop Check, Cycle Stop.
Alternating: Stuck Switch. Check switches/proportional not
neutral.
Scrolling: Indicates Maintenance Mode. (See Section 2.6.)
Scrolling: Tilt Switch Active in Maintenance Mode.
(See Section 2.9.1.)
Alternating: Tilt Switch Inactive in Maintenance Mode.
(See Section 2.9.1.)
Batteries low; replace with fresh batteries soon.
(Receiver also warns of low transmitter battery. See respective
Warrior receiver manual for more information.)
Power Off: All four LEDs simultaneously light solid for a
moment, then go out.
→
Shutting Off: Batteries below normal operating level (replace
batteries with fresh set.)
→→
Shutting Off: Joystick/Lever command reached out-of-bounds.
Operation turning off. Remove from service and
seek repairs. (Not usually seen unless problem is
present.)

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2.2 Warrior CB-xW Battery Installation and Replacement
The Warrior CB-xW transmitter operates between 2.0VDC to 3.2VDC, powered by two 1.5V type
“C” cell batteries (included when shipped). Nominal battery life expectancy is approximately 70
to 100 operating hours
1
before it becomes necessary to replace the batteries.
To Replace Batteries:
Observe proper polarity when placing batteries into the battery
compartment. Improper battery placement can cause excessive heat,
battery explosion, operator injury, and transmitter damage.
1. Before proceeding, press the STOP button DOWN to cut transmitter power.
2. Remove the battery cover by twisting it counter-clockwise.
3. Remove the discharged batteries and properly dispose according to local
regulations.
4. Place two new “C” cell batteries in the terminal cavity. Observe proper polarity,
with the negative side (-) down and each positive battery terminal up. The battery
cap interior has the positive polarity marking (+) cut into it, as illustrated in Figure
2.
Figure 2. Warrior CB-xW Console Box Battery Installation
Replace the battery cover by threading it clockwise onto the cavity. You will feel tension as you
tighten the cap. Hand-tighten the cap to compress the compartment O-ring gasket seal
embedded in the cap.
1
At room temperature. Usage alone does not affect battery life; so does operating or storing the battery in too-
high or too-low ambient temperatures. For instance, the longer you expose batteries to extreme cold or hot
temperatures, the more likely it will negatively affect battery life. Factors such as battery age and initial quality
may also come into play.
OPEN
Two “C” Cell Batteries
Gasket
Seal
+
(Positive)

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 Notes:
Do not overtighten the battery cap or you could damage it.
To ensure continued reliable operation, change batteries soon after the first low battery
warning. Cervis, Inc. recommends having fresh spare batteries on hand at all times that
the system is in use. The transmitter senses when the voltage is at the low-power
threshold—approximately 2.2V—at which time, the red Battery LED periodically flashes
to warn you to change the batteries soon. The warning flashes while the unit is in use
either until you replace the batteries or the voltage drops below 2.0V–after which, the
unit automatically powers down (auto-shutdown). The unit will not power-up and operate
until you replace the depleted batteries. Cervis, Inc. recommends replacing them with
two fresh batteries.
2.3 Neck/Shoulder Harness
The 1¾" wide neck/shoulder harness lets you conveniently and comfortably strap the CB-xW
around your neck or shoulder for easy access and operation. Adjustable to lengths up to 60
inches (~1.5m), the harness conforms to most body lengths; and its rugged, heavy-duty
construction and quick-release fasteners keep a single CB-xW securely against your body. Plus,
its polypropylene webbing resists wear, and its bright orange color gives it high visibility against
even the lightest colored garments.
2.3.1 Adjusting the Harness
Before you attach the harness to your CB-xW, adjust the blue strap to the most comfortable
operating length for your individual body type.

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The harness’ left strap features a 6" (152mm) long quick release hook-and-loop Nylon rip cord.
Connect the two parts of the rip cord together, and press down to secure the connection.
2.3.2 Attaching the Harness to the CB-xW
Both ends of the high-visibility orange straps feature a pair of heavy-duty metal button snaps at
the ends.

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To attach the harness to your CB-xW, locate either the two T-shaped harness clips on the front
of your CB—one is on the left side; the other is on the right—or the orange bar across the top of
it.
Thread the high visibility orange straps through the harness mounts or bar—snap side up—past
the first two (female) snaps.

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Fold the strap over onto itself, and fasten the female snaps to their male counterparts.
 Note: You’ll know the snaps are secured when you hear a clicking sound.

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When you have the harness securely together, hang it around your neck—or drape it over your
shoulder—and begin operating your CB-xW.
2.4 Turn CB-xW Transmitter On
Turn the CB-xW transmitter on and make it ready for use as follows:
1. Turn the keyswitch 90to the ON position.
 Notes:
The standard Warrior CB-xW console box transmitter has a keyswitch on the
right-hand side. Typically, this keyswitch enables/disables transmitter power.
It is also possible to use the keyswitch to disable another feature (other than
power). Refer to the project documents for more information.
Some transmitter models do not have a keyswitch installed. If your transmitter
does not have a keyswitch, skip to step 2.
2. Pull the STOP button UP to the ON position.

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If the STOP button is not up –nothing will happen. If the STOP button is already up, push
it down; then pull it back up again.
All four LEDs light solid for 0.5 second:
Then, LED Blights solid for 1.5 seconds:
3. When the RF LED begins blinking rapidly:
The transmitter has established a communications link with the receiver. (This entire
process takes approximately five seconds.)
4. Press the green HORN/START pushbutton to energize the receiver’s Main Line
Contactor (MLC) relays and begin remote operation of the equipment.
2.5 Turn CB-xW Transmitter Off
Three methods are available to turn the transmitter off:
To immediately stop all operations, push the STOP button down.
Do not activate any switch. Wait for the transmitter’s built-in Switch Inactivity Timeout to
expire (standard time=four minutes).
Turn the keyswitch to the OFF position.
 Note: Disregard Step 3 if your transmitter does not have a keyswitch.

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All outputs deactivate after the communications link is lost.
2.6 CB-xW Maintenance Mode
Maintenance mode is the gateway to the CB-xW transmitter’s various adjustable operating
functions –including association (Section 2.7), tilt switch activation/deactivation (Section 2.9.1),
and switch test mode (Section 2.9.2).
To Enter Maintenance Mode:
1. Turn the transmitter on. (See Section 2.4, steps 1–2).
2. When LED B lights steadily:
Quickly move both the SELECT and NEXT switches on the left-hand side of the
transmitter DOWN for approximately one second.
 Note: If you wait too long to perform this operation, restart the process from Step 1.
3. The LEDs scroll from right to left:
The unit is now in Maintenance Mode. Release the switches to perform further
operations.
To Exit Maintenance Mode:
1. Press the STOP switch DOWN.
This also shuts the transmitter down. Pull it up again to begin operations. (Section 2.4).
2.7 Associate CB-xW with the System Receiver
Before you can use the Warrior remote control system, system transmitter(s) must establish a
communications link—or be “associated”—with the system receiver. The CB-xW stores the
target receiver identity (ID) in its core memory following successful association with the chosen
receiver. Systems are pre-associated at Cervis, Inc. before leaving the factory; but there may be
times when it is necessary to associate transmitters and receivers while in the field.
Use the process outlined in the following steps to associate a receiver with the CB-xW
transmitter when needed.

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To Associate with Receiver:
1. Turn the transmitter on. (See steps 1–2 in Section 2.4).
2. Enter Maintenance Mode. (See steps 1–3 in Section 2.6).
3. While in Maintenance Mode, simultaneously lift and hold the SELECT and NEXT
switches on the transmitter’s left side UP for five seconds.
Release both switches when LED Astarts blinking:
You are now in Association Mode.
4. While in Association Mode, the Band RF LEDs light steadily:
This indicates that the transmitter is attempting to locate any available receivers to Link
to. The transmitter builds a list of all possible receiver identities (IDs) that are in range
(usually only one).
5. When the Aand RF LEDs light steadily:
The transmitter has completed its search for available receivers. You can now pick which
receiver to link to.
6. The Association Relay on a found receiver starts pulsing. Often, this relay is
wired to an external indicating device, such as a light or horn. The horn/light
alerts you that the receiver is ready for association.
To select the indicated receiver, momentarily lift the SELECT switch UP.
To bypass that receiver and move to the next one in the transmitter’s memory,
momentarily lift the NEXT switch UP.

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7. When you have found the receiver you want to control, press the green
HORN/START pushbutton again to pull in the MLC relays.
 Note: Once you have selected a receiver and energized the MLC relays, the CB-xW
transmitter and receiver are linked (associated), and you can run the attached
machinery.
 Notes:
If you purchase a spare transmitter after the original system ships, you will need to
associate it yourself before it will work with that system.
Each transmitter must to be associated one time. Once associated with a receiver, that
transmitter will work with that receiver until the receiver ID is cleared (see Section 2.8).
The transmitter will work in a first-come/first-serve fashion, where only one transmitter
can ever be linked to a receiver unit at a time.
2.7.1 Virtual Receiver Unlock
When the receiver’s Association functionality is disabled (DIP Switch 8 is DOWN/OFF), you
cannot link any transmitters to that receiver. To completely enable association again, you must
access the receiver mounted to the machinery and physically flip DIP Switch 8 to the UP/ON
position (see receiver manual).
However, if you cannot immediately reset the receiver’s Association DIP Switch physically—but
still need remote machinery control enabled—the transmitter can create a temporary virtual
association.
To Virtually Unlock Your Receiver:
 Note: First, make sure that at least one transmitter was previously associated with the target
receiver.
1. With the transmitter OFF, turn the keyswitch to the ON position.

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 Note: If your transmitter does not have a keyswitch, skip to Step 2.
2. Flip the STOP switch UP.
Verify that there is a radio frequency link (the RF LED is blinking):
 Note: Do not press the green HORN/START pushbutton to pull in the MLC relays.
3. Simultaneously hold the SELECT and NEXT switches DOWN, and press the
STOP switch DOWN.
As soon as you press the STOP switch down, an internal five-minute timer begins counting
down on the receiver. You now have five minutes to associate the second transmitter (if
necessary). Use the standard Association procedure for the type of transmitter you’re using.
(Section 1.0 or see appropriate manual.)
After five minutes—or one attempt to associate the transmitter—the timer clears and the receiver
locks out again.
2.8 Clearing CB-xW Stored Receiver ID (Factory Reset)
The CB-xW transmitter stores its associated receiver ID in its internal memory. During instances
of severe interference—or perhaps when troubleshooting—it may become necessary to break
the established communications link between the transmitter and the system receiver. This is
called “clearing the stored ID”or “Factory Reset.”
To Clear the Stored Receiver ID (Factory Reset):
1. Turn the transmitter on. (See steps 1–2 in Section 2.4).

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2. Enter Maintenance Mode. (See steps 1–3 in Section 2.6).
3. To reset the transmitter, simultaneously hold the SELECT and NEXT switches
on the transmitter’s left side UP and push the green HORN/START pushbutton.
Keep holding the switches and pushbutton in position while the transmitter resets the
receiver ID. LEDs Aand Billuminate steadily when the reset is complete:
4. Release the SELECT and NEXT switches and green HORN/START pushbutton
to return to Maintenance Mode.
 Notes:
When a transmitter is not associated with a receiver, the transmitter will illuminate all
the LEDs and then power down shortly after it is turned on.
The receiver does not need to be on when clearing a receiver ID from the transmitter.
2.9 CB-xW Advanced Functions
2.9.1 Tilt Switch Activation/Deactivation
The CB-xW transmitter has an internal accelerometer that detects when the unit is in an angled
position (up to 60° from level). If the transmitter is tilted at 60° or greater for four seconds, the
accelerometer triggers an internal tilt switch in the transmitter. This, in turn, energizes the
receiver’s HORN RELAY, sounding an audible alarm. If the unit remains in the tilted position for
five seconds, the alarm sounds again, and all motion commands stop.
To stop the alarm, return the transmitter to level and reset all controls to their neutral state.
Remote machine control will become available again.
Cervis, Inc. ships all CB-xW transmitters with the tilt switch enabled, as a safety feature. And
while you can briefly maintain equipment motion control during the first three seconds of the
warning period, you should return the transmitter to a level position before it expires.
However, if it is necessary to operate the CB-xW transmitter in an angled position for prolonged
periods, you can disable the factory-set tilt switch as follows:
To Enable/Disable the Tilt Switch:
1. Turn the transmitter on. (See steps 1–2 in Section 2.4).
2. Enter Maintenance Mode. (See steps 1–3 in Section 2.6).
3. Tilt the transmitter 60° or more:

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4. After three seconds, the LEDs flash in the following pattern:
–sequence repeats.
This pattern indicates that the Tilt Switch is enabled.
5. To disable the tilt switch, press and release the green HORN/START pushbutton.
The LEDs flash in the following pattern:
–sequence repeats.
This pattern indicates that the tilt switch is disabled.
 Note: While the transmitter is tilted, press the green HORN/START pushbutton to
alternate between the two patterns.
6. Once you’ve selected your desired mode, return the transmitter to its normal
operating position.
7. Press the green HORN/START pushbutton again to set the desired mode.
2.9.2 Switch Test Mode
Switch Test Mode allows you to diagnose the Warrior CB-xW transmitter when troubleshooting
a potential problem.
While in switch test mode, you can test the transmitter switches, levers, and joysticks without
energizing the relays in the receiver (and consequently, unnecessarily manipulating the attached
machinery). As you manipulate the controls, the LEDs will light to let you know that the
transmitter’s printed circuit board (PCB) recognizes that switch movement.