
1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction .......................................................................................................................................2
2.0 Safety................................................................................................................................................4
2.1 Precautions...................................................................................................................................4
2.2 Power Lockout Procedure ............................................................................................................4
2.3 Warning Label Definitions.............................................................................................................5
3.0 Specifications....................................................................................................................................6
4.0 Packing List.......................................................................................................................................7
5.0 Options..............................................................................................................................................8
5.1 Drill Head Configurations..............................................................................................................9
6.0 Installation Guide ........................................................................................................................... 11
6.1 Uncrating the Paper Drill............................................................................................................ 11
6.2 Power Hook Up.......................................................................................................................... 11
6.2.1 Three Phase Hook-Up........................................................................................................ 12
6.3 Controls...................................................................................................................................... 13
6.4 Vertical Speed ........................................................................................................................... 13
6.5 Assembly................................................................................................................................... 13
6.5.1 Drill Blocks.......................................................................................................................... 14
6.5.2 Mounting Drill Heads.......................................................................................................... 14
6.5.3 Mounting the Side Guide.................................................................................................... 16
6.5.4 Installing/Removing the Hollow Drills................................................................................. 17
7.0 Operation ....................................................................................................................................... 18
7.1 STARTING THE MACHINE....................................................................................................... 18
7.2 OPERATING THE DRILL.......................................................................................................... 18
7.3 ADJUSTING THE VERTICAL STROKE.................................................................................... 18
7.4 POSITIONING THE DRILL HEADS .......................................................................................... 19
7.5 POSITIONING THE BACKGAUGE........................................................................................... 19
7.6 EMPTYING THE DRILL CHIP BIN............................................................................................ 19
7.7 TOOL STORAGE ...................................................................................................................... 19
7.8 DRILLING TIPS ......................................................................................................................... 19
7.9 Routine Maintenance................................................................................................................. 21
8.0 Accessories.................................................................................................................................... 22
8.1 Genuine Challenge Hollow Drills............................................................................................... 22
8.2 Drill Ease ................................................................................................................................... 22
8.3 Challenge Drilling Blocks........................................................................................................... 22
8.4 Hollow Drill Hand Sharpener ..................................................................................................... 23
8.5 Handy - Sharp - Hollow Drill Sharpener ................................................................................... 24
8.6 Two Hand Push Button Control................................................................................................. 25
8.7 Extension Side Tables............................................................................................................... 25
8.8 Wheeled Dolly............................................................................................................................ 25
8.9 Cornermatic Round Cornering Attachment ............................................................................... 25
8.10 Fiber Cutting Blocks................................................................................................................. 26
8.11 Plastic Drilling Blocks............................................................................................................... 26
8.12 Automatic Trip Side Guide....................................................................................................... 26
8.13 Extra Side Guide Stops ........................................................................................................... 26
8.14 Fixed Side Guide ..................................................................................................................... 26
8.15 Fixed Side Guide Gages.......................................................................................................... 26
8.16 Chip Chute Extension.............................................................................................................. 26
8.17 Drill Head Grease .................................................................................................................... 26
8.18 Rykon 100 Hydraulic Oil.......................................................................................................... 27
8.19 Large Hole Hollow Drill bits...................................................................................................... 27