ChargePoint CT1503 User manual

CT1503
Wall Mount
ChargePoint™ Networked Charging Station
Installation
Instructions
Part Number: 75-001005-01 Revision 1.0
Coulomb Technologies Inc.
1692 Dell Ave.
Campbell, CA 95008-6901 USA
US toll free: [phone]
www.coulombtech.com
www.mychargepoint.net
365 Energy N.V.
Bogert 1
5612 LX Eindhoven
Netherlands
0049-30 889 249 523
www.365-energy.com

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that must be followed during installation of the ChargePoint™ Networked
Charging Station.
Install using 2mm (12AWG) or larger copper conductors rated for at least 75°C.
Grounding instructions
The ChargePoint™ Networked Charging Station must be connected to a grounded, metal, permanent wiring system; or
an equipment-grounding conductor is to be run with circuit conductors and connected to the equipment grounding
terminal or lead on the Electric Vehicle Supply Equipment (EVSE). Connections to the EVSE shall comply with all local
codes and ordinances.
©2009 COULOMB TECHNOLOGIES INC. All rights reserved. This material is protected by the copyright laws of the
United States and other countries. It may not be modified, reproduced or distributed without the prior, express written
consent of Coulomb Technologies, Inc.
Safety and compliance
This document provides instructions to install the ChargePoint™ Networked Charging Station and should not be used
for any other product. Before installing the ChargePoint™ Networked Charging Station, you should review this manual
carefully and consult with a licensed contractor, licensed electrician and trained installation expert to ensure
compliance with local building practices, climate conditions, safety standards, and state and local codes.
The ChargePoint™ Networked Charging Station should be installed only by a licensed contractor and a licensed
electrician and in accordance with all local and national codes and standards. The ChargePoint™ Networked Charging
Station should be inspected by a qualified installer prior to the initial use. Under no circumstances will compliance with
the information in this manual relieve the user of his/her responsibility to comply with all applicable codes or safety
standards.
No accuracy guarantee
Reasonable effort was made to ensure that the specifications and other information in this manual are accurate and
complete at the time of its publication. However, the specifications and other information in this manual are subject to
change at any time without prior notice.
Warranty information and disclaimer
Your use of, or modification to, the ChargePoint™ Networked Charging Station in a manner in which the
ChargePoint™ Networked Charging Station is not intended to be used or modified will void the limited warranty. Other
than any such limited warranty, the Coulomb products are provided “AS IS,” and Coulomb and its distributors expressly
disclaim all implied warranties, including any warranty of design, merchantability, fitness for a particular purposes and
non-infringement, to the maximum extent permitted by law.
Limitation of liability
IN NO EVENT SHALL COULOMB TECHNOLOGIES, INC. OR ITS AUTHORIZED DISTRIBUTORS BE LIABLE FOR
ANY INDIRECT, INCIDENTAL, SPECIAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT
LIMITATION LOST PROFITS, LOST DATA, LOSS OF USE, COST OF COVER, OR LOSS OR DAMAGE TO THE
CHARGEPOINT™ NETWORKED CHARGING STATION, ARISING OUT OF OR RELATING TO THE USE OR
INABILITY TO USE THIS MANUAL, EVEN IF COULOMB TECHNOLOGIES, INC. OR ITS AUTHORIZED
DISTRIBUTORS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Trademarks
“Coulomb Technologies” and “ChargePoint” are trademarks or service marks of Coulomb Technologies, Inc. in the U.S.
and other countries. All other trademarks or service marks mentioned in this document or on the Coulomb
Technologies, Inc. website are the property of their respective owners.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 3 of 17
Before you start
You will need:
• CT1503 Wall Mount ChargePoint™ Networked Charging Station (2 boxes)
• 20 mm (¾”) coupling
•conduit
• 6 mm x 39 mm (¼” x 1 ½”) lag screws (6), McMaster P/N 95526A125
• lag screw anchors (6), McMaster P/N 97039A029
• Torx Driver T15 - Tamper-Resistant
• #2 Phillips screwdriver
• #2 Slotted screwdriver
Overview of steps
Installing the CT1503 Wall Mount ChargePoint™ Networked Charging Station involves a few simple
steps:
1. Check boxes for correct contents (see page 4)
2. Prepare body assembly for mounting (see page 5)
3. Attach bracket to wall (see page 7)
4. Drill holes in body assembly (see page 9)
5. Attach body assembly to wall bracket (see page 10)
6. Attach coupler and connect conduit (see page 11)
7. Connect wires to wiring terminals (see page 12)
8. Replace bottom plate and front panel (see page 14)
9. Slide head assembly into body (see page 16)
10. Secure head assembly (see page 17)
These steps are detailed on pages 4 to 17 of this document.
Specifications
Charging connection: CEE7 or BS1363 outlet
AC charging power output: 3.7kW (230V at 16A)
AC power input: 230V 16A
Required Panel Mount RCCB with integrated overcurrent protection, ETI Model KZS-2M-B16 rated
230V, 16A, trip curve B, 30mA RCD
Integrated supplementary hardware RCD: 20mA with auto reset (15 minute delay, 3 tries)
EMC compliance: IEC 61851-22:2001; CISPR 22 Class B; CISPR 16 Class B; EN55022; EN61000-3-2;
EN61000-3-3; EN301-489-1 V1.8.1; EN301-489-3 V1..4.1
Operating temperature: -30°C to +50°C ( -22°F to 122°F)
Operating humidity: Up to 95%
Voltage and current rating: 230VAC, 16A
Approximate shipping weight: 15 kg (33 lbs)
Outdoor rated: IP44 per IEC 60529
Safety compliance: IEC 61851-1, -22; EN60950-1; EN60950-22
Surge protection: 6kV @ 3000A per IEC1000-4-5. In geographic areas subject to frequent thunder
storms supplemental surge protection at service panel is recommended

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 4 of 17
Step 1 - Check boxes for correct contents
Box 1 - Body Assembly
Box 1 contains:
•Mainbody
• Wall mount bracket
• Screws and washers (6)
• Template for drilling wall holes
• Allen key
• Installation instructions
Box 2 - Head Assembly
Box 2 contains:
• Head assembly
• Security screws (4)
• Rubber plugs (4)
• Spare label (keep this label for
future reference—it contains
important MAC address and
serial number information that
is needed for system
provisioning)
CT1503
Wall Mount
ChargePoint™ Networked Charging Station
Installation
Instructions
Part Number: 75-001005-01 Revision 1.0
CoulombTechnologies Inc.
1692Dell Ave.
Campbell,CA 950 08-6901USA
UStoll free: [phone]
www.coulombtech.com
www.mychargepoint.net
365Ene rgy N.V.
Bogert 1
5612LX Eindhoven
Netherlands
0049-30 889 249523
www.365-energy.com

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 5 of 17
Step 2 - Prepare body assembly for mounting
Remove the front panel:
• Use the supplied allen key to
loosen the two screws that
fasten the panel to the body.
• Loosen the bonding screw and
disconnect the bonding wire.
Slide the front panel upwards to
remove.
front panel
allen key
bonding screw

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 6 of 17
Step 2 cont’d
Remove the bottom plate.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 7 of 17
Step 3 - Attach bracket to wall
Drill 6 holes in the wall, as
illustrated. Use the supplied
template to ensure correct
alignment.
IMPORTANT: The maximum
height above the surface should be
set to meet any local or national
requirements for persons with
disabilities.
template

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 8 of 17
Step 3 cont’d
Using the 6 installer-supplied lag
screws and anchors, fasten the wall
bracket to the wall.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 9 of 17
Step 4 - Drill holes in body assembly
Use a 6.5 mm (¼”) drill to drill out
the 2 mounting holes in the back of
the body assembly. These holes are
partially pre-drilled.
drill
mounting
holes

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 10 of 17
Step 5 - Attach body assembly to wall bracket
Attach the body assembly to the
wall bracket using the 6 supplied
screws and washers.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 11 of 17
Step 6 - Attach coupler and connect conduit
Attach 20 mm (¾”)
installer-supplied coupler to the
body assembly, as shown, and
connect the conduit.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 12 of 17
Step 7 - Connect wires to wiring terminals
Pull Line (brown), Neutral (blue),
and Protective Earth (green/yellow)
wires into body assembly and
connect to wiring terminals.
Solid wires are preferred but
stranded wires with crimp-on PIN
terminators are also OK.
IMPORTANT:
• Requires dedicated 16A, trip
curve B, breaker with integral
30mA RCD. Install ETI Model
KZS-2M-B16 integrated RCCB
in building panel. This
Equipment has been evaluated
as Overvoltage Category II—do
not connect directly to power
distribution network without
additional surge protection
(Overvoltage Category III per
IEC 60664). See label located
on power plate.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 13 of 17
Step 7 cont’d
Strip wires, insert in terminal block,
and tighten screws to 2.1 Nm
(18.5 inch-lbs).
Use these
3 screws
Blue Brown Green/Yellow
NEU LINE PE

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 14 of 17
Step 8 - Replace bottom plate and front panel
Using a Torx driver, secure the
bottom plate to the body assembly
with the 5 supplied
tamper-resistant security screws.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 15 of 17
Step 8 cont’d
Slide the front panel into place. Use
the supplied allen key to tighten the
two set screws.
Re-attach bonding wire and tighten
screw.
bonding wire

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 16 of 17
Step 9 - Slide head assembly into body
Slide the head assembly into body
far enough to connect “pigtail”
connector.
Connect pigtail connector.
The head assembly will power-up.
Firmly slide head module all the
way into body.
Open door and check alignment of
security screw holes.
Press down on head assembly to
seat gaskets, if necessary.
TIP: The door remains unlocked
for 30-60 seconds after you plug in
the pigtail connector. By holding it
open, you can proceed with Step 10
without having to open it with the
smart card.

Coulomb Technologies CT1503 Wall Mount ChargePoint™ Networked Charging Station
Installation Instructions Page 17 of 17
Step 10 - Secure head assembly
If necessary, open the door using
the smart card.
Using a Torx driver, secure the head
assembly with the 4 supplied
tamper-resistant security screws.
IMPORTANT: Do NOT
overtighten. Lightly finger-tighten
only.
Insert the 4 supplied rubber plugs
and press firmly into place.
IMPORTANT: The plugs
MUST be flush with the surface or
the door will not close properly.
You have now finished installing the
CT1503 ChargePoint™Networked
Charging Station.