Charmhigh CHM-T530P User manual

长沙常衡机电设备有限公司
http://www.charmhigh.net
1
2016/10/25
Technology Versus Future | CHARMHIGH TECHNOLOGY LIMITED
CHM-T530P
PICK AND PLACE MACHINE
USER MANUAL V2.5-2.0-1.0

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CATALOGUE
1. VERSION UPDATE ......................................................................................................................2
2. SAFETY MATTERS......................................................................................................................3
3. MAIN PARAMETERS...................................................................................................................4
4. MACHINE INTRO..........................................................................................................................5
5. START.............................................................................................................................................7
6. RUN.................................................................................................................................................8
6.1. EDIT WORK FILE........................................................................................................................8
6.1.1. Component edit .............................................................................................................9
6.1.2. Material Stack Edit .................................................................................................12
6.1.3. IC Tray edit...................................................................................................................14
6.1.4. Panel edit.....................................................................................................................15
6.1.5. PCB calibrate...............................................................................................................17
6.2. RUN........................................................................................................................................18
7. TEST .............................................................................................................................................20
8. SET................................................................................................................................................21
8.1. SYSTEM SET............................................................................................................................22
8.3. BACKUPAND RECOVERY.........................................................................................................26
9. FILE MANAGE............................................................................................................................27
9.1. GENERATE CSV FILE ..............................................................................................................27
9.1.1 BY ALTIUM DESIGNER............................................................................................................27
9.2. FILE CONVERT ........................................................................................................................29
9.2.1. CSV File.......................................................................................................................30
9.2.2. Material stack station list............................................................................................31
9.2.3. Components list ..........................................................................................................32
9.2.4. Batch.............................................................................................................................32
10. LOG...........................................................................................................................................34
11. SYSTEM LOG.........................................................................................................................35
12. MAINTENANCE......................................................................................................................36
3. WARRANTY.................................................................................................................................37
4. CONTACT US..............................................................................................错误！未定义书签。

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1. Version update
NO.
DATE
Description
Version
1
2016-1-8
origin
V2.5-2.0-1.0

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2. Safety matters
(1) Stay away from dust and wet.
(2) Stay away from inflammables and explosives.
(3) Put machine on a stable platform, if not stable will lose of accuracy.
(4) Keep it away from child.
(5) Don’t dismounting machine randomly, it will lose of accuracy or broke the
machine.
(6) Make sure power supply and air supply is standard and in good condition.
(7) Make sure power supply connect earth well.
(8) Don’t touch machine during working.
(9) Power cord only use for this machine.
(10) Please read manual carefully before using.

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3. Main parameters
Parameters
Description
Model
CHM-T530P4
XYZ axis travel
760mm(X)×650mm(Y)×20mm(Z)
PCB area
450mm(L)×330mm(W)
Support component
0402,0603~5050, SOP, QFN,BGA
Mounting speed
Without vision: 8000cph
With vision: 5500cph
Accuracy
0.015mm
Mounting head
4pcs
Feeding system
Support max 30pcs 8mm pneumatic feeder
4mm, 8mm, 12mm, 16mm, 24mm for option
11pcs general IC stack
Support IC tray
Vision detection
Up & down camera
Motor control
XY axis stepper motor with encoder
Flexible S deceleration
Z axis reset detection
Component leakage
detection
Vacuum detection & vision detection
Main board
High-reliability industry motherboard
Touch screen
7 inches industry screen
Operation system
Embedded Linux system
External air supply
0.5MPa
Power supply
AC220V 50Hz / AC110V 60Hz
Machine dimension
1100mm(L)×700mm(W)×600mm(H)
Power
250W
Net weight
110Kg

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4. Machine intro
CHMT530P4 machine structure as below:
PIC4-1
(1) Nozzles: 4pcs, Far left NO.1 nozzle &Far right NO.4 nozzle.
(2) Down-looking camera: help positioning and for mark point calibration.
(3) PCB clamping area
(4) IC material stack: put some loose-packed ICs
(5) Full Touch screen
(6) Power: Mains supply, fuse inside it
(7) Emergency button: press it will emergency stop, switch to right it will pop out and
back to normal working
(8) Power switch: turn ON/OFF machine
(9) USB: connect external USB flash
(10) Up-looking camera: use for component positioning and angle calibration

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(11) Feeder installation area
(12) Pneumatic Feeder: standard Yamaha feeder 8mm,12mm,16mm,24mm.

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5. Start
Power on, machine self-check and operation system start, below is home page. You
can normal use it now.
PIC5-1
(1) Alarm: on the left-side up triangle corner, used to check alarm detail and history.
(2) Run: Used to manage and run the working file.
(3) Test: Used to test the machine’s functions
(4) Set: For machine settings
(5) Statistic: Used to view statistics
(6) System log: For the record information
(7) Files: used to manage files and generating work

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6. RUN
Home page --- Run, then you will see below image:
PIC6-1
(1) Work file: current working file
(2) New: create a new working file by yourself
(3) Delete: delete work file
(4) Edit: Edit the selected working file
(5) Load: loading the selected working file and go to start running
(6) Back: on the right-side up corner of the screen, used to back to last page.
6.1. Edit work file
Below image is edit work file:

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PIC6-2
6.1.1. Component edit
As above picture:
(1) Component list
(2) Add : add a new component on the end of the sheet
(3) Insert: insert a new component before current component.
(4) Delete: delete a component
(5) Edit: edit the selected component
(6) Save: after amend the component list you need to save, if not save in time, the
save button will twinkle, then press the button and save, the twinkle end.
6.1.1.1. Edit Component
Below image:

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PIC6-3
(1) Component number: on the left-side up corner (start from No.0). Press it you
can select the component number.
(2) Comp. ID: unique number, it won’t have 2 same comp. ID in one work file.
M Stack: stack 1-30 is for feeder, stack 61-80 is for user-defined IC, stack
81-100 is for IC tray.
(3) Speed: 0 is for machine’s general max speed. (for mounting IC, you can lower
down the speed a little such as 60-80, it will be more accuracy. Note: machine
speed better not under 50)
(4) Height: it is used for component height setting. The value is small for height
means the nozzle is more go down. (Note: machine general height is 0.5mm,
the general PCB thickness is 1.6mm, you can adjust the height according
to the thickness of your PCB)
(5) Angle: for rotate angle of component.
(6) Designator: component identification information, such as R1, R2, C1, U1 etc.
(7) Comments: component information, such as 0402, 0805 etc.
(8) M Head: nozzle for this component
(9) Coordinate X: usually work file generated from software no need to change the
setting.
(10) Coordinate Y: usually work file generated from software no need to change the
setting.

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(11) Skip comp: means not place this component
(12) Vacuum detect: means forbid throwing materials due to lack of vacuum.
(Note: if no component, this function also valid, for some flat surface component,
we suggest enable this function (such as cylindrical led component 4148, it can
prevent misunderstand throwing materials)
(13) Enable vision: means open vision positioning, if turn off, the speed will
increase but accuracy will be lower.
(14) Coord. Set: used for component coordinate by nozzle or down-looking camera.
6.1.1.2. Coordinate set
PIC6-4
(1) Coordinate: X and Y’s coordinate is relative coordinates, means the coordinate
after movement comparing with previous coordinate.
(2) Vision: press this button exchange nozzle positioning and vision positioning, we
suggest use vision positioning, nozzle position not that accurate.
(3) Two point: means diagonal positioning, left-up corner and right-down corner. We
suggest use this function for some big ICs, pictures as below:

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Left-up corner right-down corner
Note: use this way of positioning, don’t view printing silk frame, silk printing not
accurate, you need to view the bonding pad.
(4) Move: “L” for low speed, “H” for high speed.
(5) Set: press it for save position changes
6.1.2. Material Stack Edit
PIC6-5
(1) M Stack list
(2) Add: add a new stack at the end of stack list;
(3) Insert: insert a new stack
(4) Delete: delete the selected stack, note: delete this stack, the components will be
delete as well.
(5) Edit: edit selected stack, image as below:

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PIC6-6
a) Stack ID: 1-30 for feeder, 61-80 for user defined IC, 81-100 for IC tray. If edit the
stack ID, all the component will be changed as well.
b) X/Y offset
c) Height: function the same as “component edit” as above.
d) Speed: function the same as “component edit” as above.
e) Comments
f) Ec size X/Y: this setting used with vision calibrate, 0 means full screen search,
otherwise it will search 2 times length of the side of the bigger component of X or
Y. According to this setting, it can prevent wrong calibration due to light source
interface around the camera.
g) Skip comp. function the same as “component edit” as above.
h) Vacuum detect: function the same as “component edit” as above.
i) Enable vision: function the same as “component edit” as above.
j) Coord. set: used to select the pick position, image as below:
(For feeder stack, the pick position must positioning the first feeder component,
must show full part of this component.)

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PIC6-7
6.1.3. IC Tray edit
IC tray stack number from 81-100, IC tray fixed on the holding area, same type of IC
put inside the tray with array shape, machine will pick the IC from left to right, down to up.
IC tray edit image as below:
PIC6-8
The stack number is from 81 -100, IC tray edit image as below:

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PIC6-9
(1) First IC center coord. X/Y: on the left-down side corner;
(2) Last IC center coord. X/Y: on the right-up side corner；
(3) X/Y direction number: The number of X/Y direction on IC
(4) Start IC number: from number 0, IC number from left to right, up to down, when
running, machine will start from your selected IC number.
6.1.4. Panel edit
Batch is very convenient for same multi PCBs, before mounting, machine need to
know the position of each PCB, 2 ways of Batch: Coord. or Array positioning for PCB.
Coord. positioning according to the origin point of each PCB, coord. way is complicated
but more accurate; Array positioning need to know Line, the number of columns and
spacing, then machine will calculate the origin point automatically.
6.1.4.1. Coord.
Coordinate way image as below:

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PIC6-10
Above picture, one line for one PCB, X and Y for origin point coordinate.
6.1.4.2. Array
Array way image as below:
PIC6-11

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“Add skip”, it can skip some PCB and not mounting this PCB.
“Create single” used to all the small PCB expand to one PCB, and save into a new work
file. This function means you can adjust one single component in this new PCB. New work
file will show “Single” at end for the name.
6.1.5.PCB calibrate
Due to each PCB is different, it has some offset, in order to ensure the accuracy, you
need to calibrate the actual position of the PCB and component. Image as below:
PIC6-12
Two ways of PCB calibrate:
Component coordinate: the left-up corner component + the right-down corner
component.
Mark point: you can use 2 random points as Mark point, then enter its
theoretical coordinates, then positioning its actual position, machine can
calibrate automatically. (Note: 2 mark points need to be far apart, such as one in
left-up corner and another in right-down corner.)
If you use mark point calibrate automatically, you need to edit a model for this 2 mark
points, model image as below:

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PIC6-13
6.2. Run
After work file completion, now you can run this file!
Image as below:
PIC6-14
(1) Comp. ID
(2) PCB ID: display current panel’s quantity.

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(3) Comp. cnt: component count.
(4) PCB cnt: PCB count.
(5) Ave. speed: average speed, cph.
(6) Time cnt: time count.
(7) Tray start: set the start number for IC tray
(8) Up-looking camera: press it will show the component by up-looking
camera
(9) Working lamp
(10) PCB calibrate
(11) Vacuum detect: if you turn off vacuum detect, machine will not detection of
pick failure;
(12) Head to the farthest place: press it the head will move to the farthest
place away from origin point (means the home position).
(13)Step: single step;
(14)Run
(15)Stop: end working