Check-line CTM2 User manual

CHECK
•
LINE
®
BY ELECTROMATIC
CTM2 - Quick Check
Cable Tension Meter
Distributed by: ABQ Industrial LP USA
Tel: [phone] eFax: [phone]
Web: https://www.abqindustrial.net E-mail: [email protected]

quick check red_u_en_501364.book
Dillon is part of Avery Weigh-Tronix. Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent
company is Illinois Tool Works Inc ("Illinois Tool Works"). Copyright © 2014 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional
work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in
any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the
copyright owner, under license, or as permitted by law.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.

Quick Check Red User Instructions 3
Table of Contents
Chapter 1 General Information and Warnings ........................................................................................5
About this Manual ..............................................................................................................5
Text Conventions ........................................................................................................5
Special Messages .......................................................................................................5
Safe Handling of Equipment with Batteries .................................................................6
Routine Maintenance .........................................................................................................6
Cleaning the Machine ........................................................................................................6
Training ..............................................................................................................................6
Sharp Objects ....................................................................................................................6
FCC and EMC Declarations of Compliance .......................................................................7
Declaration of Conformity (Quick Check Red) ...................................................................8
Declaration of Conformity (EDX PSU) ...............................................................................9
Chapter 2 Introduction ............................................................................................................................10
Unpacking ........................................................................................................................10
Front Panel and Keys ......................................................................................................11
Important Features ...........................................................................................................12
Using Quick Check (Red) with EDXtreme PSU ...............................................................12
Quick Check Connector ............................................................................................12
External Power Supply ..............................................................................................13
Chapter 3 Operation ................................................................................................................................14
Typical Operation .............................................................................................................14
Measurement Practices ...................................................................................................15
Softkey Functions ............................................................................................................16
Top level Softkeys .....................................................................................................16
Chapter 4 Configuration Mode ...............................................................................................................26
Accessing the Configuration Mode ..................................................................................26
Chapter 5 Changing Sheaves .................................................................................................................30
Chapter 6 Achieving Best Accuracy ......................................................................................................31
Accuracy ..........................................................................................................................31
Calibration to Specific Wire Type .....................................................................................31
Loading Error ...................................................................................................................31
Non-repeatability ..............................................................................................................31
Non-linearity .....................................................................................................................32
Wire Characteristics .........................................................................................................32
Chapter 7 Troubleshooting .....................................................................................................................33
Quick Check .....................................................................................................................33
EDX PSU .........................................................................................................................34
Chapter 8 Specifications .........................................................................................................................35
EDX PSU Power Supply Specifications ...........................................................................36

4 Quick Check Red User Instructions

Quick-Check Red User Instructions 5
1 General Information and Warnings
1.1 About this Manual
This manual is dividedinto chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above.
The names of the chapterand the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
1.1.1 Text Conventions
Key names are shown in bold and reflect the case of the key being described. This
applies to hard keys and onscreen or soft keys.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
1.1.2 Special Messages
Examples of special messages you will see in this manual are defined below. The
signalwordshavespecific meaningstoalertyou toadditionalinformationortherelative
level of hazard.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.

6 Quick-Check Red User Instructions
1.1.3 Safe Handling of Equipment with Batteries
1.2 Routine Maintenance
1.3 Cleaning the Machine
1.4 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive StrainInjury), place the machine on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
1.5 Sharp Objects
Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufacturer. Dispose
of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la
batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipedowntheoutsideofstandardproducts
withacleancloth,moistenedwithwaterand
a small amount of mild detergent
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray the cloth when using a proprietary
cleaning fluid Spray any liquid directly on to the display windows

Quick-Check Red User Instructions 7
1.6 FCC and EMC Declarations of Compliance
United States
Canada
European Countries
This equipment has been testedand found to complywith the limits for a Class Adigitaldevice,pursuanttoPart15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
WARNING: ThisisaClassAproduct.Inadomesticenvironment,thisproductmaycauseradiointerferenceinwhichtheusermaybe
required to take adequate measures.

8 Quick-Check Red User Instructions
1.7 Declaration of Conformity (Quick Check Red)

Quick-Check Red User Instructions 9
1.8 Declaration of Conformity (EDX PSU)

10 Quick-Check Red User Instructions
2 Introduction
This manual covers the setup and operation of the Quick-Check Clamp Line
Tensiometer from Dillon. The Quick-Check is a simple, accurate strand dynamometer.
It is can be clamped onto a cable, accurately determine the wire tension and be
removed in seconds.
The Quick-Check can handle multiple wire diameters, it can display live tension, dual
live/peaktension,averagetensioncapturedfromseveraltests, andacheck-tensioning
graphical display.
With its battery-powered electronic interface, setup and operation is made simple with
on-screen prompts.
This manual covers the following:
lUnpacking
lSetup
lOperation
lMaintenance
lTroubleshooting
2.1 Unpacking
When you receive your Quick-Check, unpack it and inspect the container and the
instrument foranydamage. Reportany problemsto theshippingcompanyimmediately
and save the packing materials.
Insert 2 AA batteries into the battery compartment, shown in Figure 2.1. Your Quick-
Check probably comes from the factory with the proper sheave size installed and
calibrated for your application. If not, follow the setup directions later in section 3.0
Configuration Mode and section 4.0 Changing Sheaves.
The Quick-Check is shown in Figure 2.1 with the different parts labeled.
Figure 2.1 Quick-Check Parts
Lever arm Front panel Battery compartment
Sheaves
Support arm

Quick-Check Red User Instructions 11
2.2 Front Panel and Keys
The front panel of the Quick-Check is shown in Figure 2.2. The light located under the
WIRE button illuminates green when changes in the menu are stored, purple when in
diagnostics or uploading firmware and red when powering the unit down.
Figure 2.2 Quick-Check Front Panel
Following are descriptions of the keys and their functions:
ON/OFF key. Press this key to power up and turn off the Quick-Check.
ESC key.Pressthiskeytoescapean area of the menu or toclearthefieldwhen in
data entry mode.
WIRE key. Press this key tochange the wire diameter you are testing with the
Quick-Check. Choose from the listed selection and when the desired size is
highlighted, press the ENTER softkey. Up to 20 sizes available.
Soft key. Softkey function changes as needed for different tasks. The soft key
labels appear above the keys themselves. You will use these for operation and
configuration.
Arrow key. Press this key to reveal more softkeys in a group of softkeys.

12 Quick-Check Red User Instructions
2.3 Important Features
Quick to use Attaches and removes from tensioned line in
seconds.
Quick-tensioning readout for ultra fast line
tensioning.
Direct tension readings No more complicated lookup charts! Save time
and improve accuracy.
Portable & rugged Designed for outdoor use.
Accurate Employs Weigh Bar®technologyused for precise
weighing.
Multiple wire size storage Stores up to 20 different calibrations.
2.4 Using Quick Check (Red) with EDXtreme PSU
The Quick Check can be connected to the EDX PSU via the Comm Port. This 120VAC/
240VAC external power supply will supply power to the Quick Check instead of AA
batteries.
2.4.1 Quick Check Connector
The connector on the Quick Check is recessed for protection. Lift the protective cap to
access the connector. It is used to connect the instrument to a printer, PC or external
power supply. See your Dillon distributor for details.
Figure 2.3 Quick Check Connector

Quick-Check Red User Instructions 13
2.4.2 External Power Supply
Plug the 4-pin end of the power supply cable into the Quick Check 4-pin connector
located on the side of the unit. Plug the power supply adapter into an AC power outlet.
Refer to Figure 2.4 for a photo of the external power supply.
Figure 2.4 External Power Supply Connection
Figure 2.5 External Power Supply (EDX PSU) (120 - 240 VAC 50 - 60 Hz)

14 Quick-Check Red User Instructions
3 Operation
Typical operation of the Quick-Check is covered below, followed by explanations of the
various display modes, how to change wire size, how to change the unit of measure,
etc.
3.1 Typical Operation
To perform a typical tension measurement, see the note below and follow these steps:
1. Turn the unit on by pressing the ON/OFF key…
The display shows DILLON briefly, then, in this example, the screen
shows the following:
Figure 3.1 Sample Display
2. This example shows the wire is a 7/16”, 6X19 stranded cable using the “S”
Sheave and the unit of measure is lbf. Place the Quick-Check so the two
outside sheaves hang on the wire. Insure that the wire rope is riding in the
center groove for all three sheaves. See Figure 3.2. Press the Zero softkey to
zero the display.
0should be displayed.
3. Raise the lever arm until it locks in the upright position to apply tension to the
wire. Read the line tension on the display.
Take readings at three different places along the cable, moving the tension meter at
least four inches for each reading. Take the average of the readings. The built-in
average function is ideal for this task.
The handle quick release pin should be used when the Quick-Check is attached to a
cable that will be de-tensioned and re-tensioned. The pin prevents the handle from
opening once the tension falls to a small level. The pin should also be used if the
Quick-Check will be installed for a prolonged period.
Zero Clear Mode Store
lbf
7/16 6X19
Shv:S
Unit of
Measure Battery
level
Wire
size Sheave to
be used
Tension of
rope reading
Press the WIRE key to list the stored calibrations.

Quick-Check Red User Instructions 15
4. Release the lever arm and you are ready to perform another measurement.
Figure 3.2 Quick-Check Attached to Cable
3.2 Measurement Practices
For best measurement, install the Quick-Check at least 2 feet (0.6 m) from
terminations, clamps or other hardware. Do not install over the top of wire wrappings.
Take readings at three different places along the cable, moving the tension meter at
least four inches for each reading. Take the average of the readings. The built-in
average function is ideal for this task.
Do not use the Quick-Check to measure tension for wires if any of the following are
true:
1. No wire calibrations are stored of the same diameter as the wire you are looking
to measure, and/or
2. You do not have sheaves of the same diameter.
If both of these conditions exist, contact your Dillon distributor.
ContactyourDillon distributor toimproveaccuracyfora specific wire typebycalibrating
to it.
Insure that the wire rope is riding in the center of the groove for all three sheaves.
WARNING: Do not apply tension greater than rated capacity of the instrument
or overload damage to the sensor may result. Do not use the Quick-Check with
cable larger than indicated on the sheaves. Overload and damage to the
instrument may result. Do not mix sheave sizes. This will result in inaccurate
measurement and possible overload.

16 Quick-Check Red User Instructions
Insure sheaves installed agree with sheaves noted in the Wire calibration. Exception:
Sheaves match the wire diameter of the cable to be measured and alternate calibration
is selected as per section 5.2.
The Quick-Check has an internal temperature sensor inside the electronics cavity.
Dramatic temperature changes (such as moving from a warm vehicle to cooler
outdoors) requires time for the sensor to reach the same temperature. Direct sunlight
will heat the electronics cavity and cause higher readings than actual ambient
temperature. NOTE: The temperature is only for the Quick Check electronics and
does not compensate for the temperature of the wire rope.
For best tension accuracy, use the exact temperature of the wire along with the cable
manufacturer’s temperature compensation chart. This may be widely different from the
ambient temperature if the cable has been sitting in direct sunlight.
3.3 Softkey Functions
Now that you’ve seen a simple operation, we’ll explain the softkey functions. Figure 3.3
shows the softkeys available during normal operation.
Figure 3.3 Normal Mode Softkeys
3.3.1 Top level Softkeys
Atanytime, press the ESC key to returntothe normaloperatingmode. Ifchangeshave
been made to the configuration, you will be prompted to save them (Yes) or abort the
changes (No) before exiting the configuration mode.
Zero
Press this softkey to zero the force display. You would usually press this at the
beginning of a series of tension tests but would not need to do it for every test unless
there is some zero drift.
Clear
Press this softkey and you are prompted to clear the Peak reading or the Average.
Make your choice by pressing the appropriate softkey and that value is cleared from
memory.
Zero Clear Mode Store
Press
Units
Log
Setup
Config
lbf
7/16 6X19
Shv:S
lbf
7/16 6X19
Shv:S

Quick-Check Red User Instructions 17
Mode
Press the Mode key to scroll through the four display modes. These are explained
below:
Live Tension Mode: The display shows the live tension.
Dual Peak Mode: The display shows the live tension on the top display and the peak
force achieved on the bottom display. To clear the peak, remove any force on the
Quick-Check, press the Clear softkey and follow the prompts.
Average Capture Mode: This mode shows the live tension in the top display and the
average of all captured readings on the bottom display. To capture a reading and add
it to the average, press the Store softkey when a force is applied to the Quick-Check.
Follow the prompts to add (or not) the reading to the average. NOTE: Must set
Log>Setup to Disabled for the Average Mode to work.
Check-tensioning Mode: Check-tensioning mode permits quick & easy graphical view
of the applied tension versus the desired tension. This mode works well when you are
repeatedly tensioning to the same tension range. This mode displays a bar graph
representation of the tension being applied. See Figure 3.4. The black bar represents
the range of the wire, from zero to ultimate wire rating. The wide white band is the
tolerance window based on upper and lower thresholds you can enter. The live force is
representedbythearrow andthewhite line ontheblack bar.When the forcegetswithin
±5%of the acceptancewindow,aclose-upofthe acceptance window is displayed. See
bottom example in Figure 3.4.
The Quick-Check has automatic tensiontargeting. Points may be entered from a linear
Tension supplied table for a wire cable.
Figure 3.4 Check Tension Display
To exit the check-tension mode, press any softkey to display the softkey labels, then
press the Mode softkey to scroll to the next mode. The next mode is the first mode that
was described, live tension mode.
NOTE: Upper and lower thresholds are set in the Configuration WIRE menu. See
page 27.
UNDER
1960
5700
lbf
7/16 6X19
Shv:S
lbf
7/16 6X19
Shv:S
Display when tension
is below the dotted,
target box.
Display when tension
falls within the dotted,
target box.

18 Quick-Check Red User Instructions
Store
Press the Store softkey to store and add a displayed tension to the average of other
entered readings. Follow the onscreen prompts.
When Multi Leg/Wire is enabled in Log>Setup menu, each leg is identified by a letter
rather than a number (A - I). Each tension wire (guy wire) is identified by a number.
When the Store softkey is pressed, leg with be displayed. If more than one leg, use the
Sel keys to select the desired Leg. Press Enter to go to the wire selections. Use the
Num keys to select the wire number. Press Enter to store the tension reading. Refer
to page 21 for more details.
Press the key to move to the next set of softkeys.
Units
Press this key to set the Quick-Check for displaying:
lForce in lbf, kgf or N
Log
Log mode is used to log/record force and peak data. Press this softkey to view the
numberofrecordslogged.This canbe doneoneachlift,during atimed duration,during
an overload or on Print key operation.
Figure 3.5 Log Menu
Log
Setup ID Send Clear
Log Mode
Disable On Print On Lift Timed Overload
AutoIDincrement
(Enabled,
Disabled)
AutoIDprompt
(Enabled,
Disabled)
Log rate (sec)
1
Log count
(1to255)
Auto send
(Disabled,
Enabled)
Comm port
(Disabled, Cell,
COM1, RADIO)
Threshold%
10
Re-arm%
2
AutoIDincrement
(Enabled,
Disabled)
Threshold%
5
Re-arm%
2
Holdoff Seconds
1
Comm port
(Disabled, Cell,
COM1, RADIO)
Comm port
(Disabled, Cell,
COM1, RADIO)
ONLY APPEARS
IFAUTOID
INCREMENT IS
DISABLED
Auto send
(Enabled,
Disabled)
Comm port
(Disabled, Cell,
COM1, RADIO)
Multi Leg/Wire
Max Legs
(0-9)
Max Wires
(0-30)
Comm port
(Disabled, Cell,
COM1, RADIO)

Quick-Check Red User Instructions 19
Setup:
Setup allows the user to configure how the Quick Check stores data internally. This
stored data can be downloaded via the 4 pin Lemo to a PC via a keyboard wedge or
other device.
lLog Mode:
Disable: Turns the log feature off.
On Print: Used when the operator wants to do a lift and store of the force
and peak.
Auto ID Increment: Enable/Disable
This will increment the ID by 1 every time the "PRINT" key is
pressed and store it with each force and peak.
Auto ID Prompt: Enable/Disable (will only appear if Auto ID
Increment is Disabled)
If "Enabled", the operator will be prompted to key in an ID before
storing that ID with the force and peak.
Comm Port:
This allows you to choose where to export the"ON PRINT" logged
data.
a. Cell = Setup Cell for data export (4 pin Lemo)
b. Com1 = Not used
c. RADIO = Future development
d. Disabled = to turn off
On Lift: Used when the operator wants the load to be automatically
stored, once the load becomes stable. Note: additional filtering may be
required, as the load must be steady before the load will be recorded.
Maximum Records = 255
Threshold %: (based on capacity)
This is the load above where the unit will record the stable load.
Re-arm: (based on capacity)
This is the load the force must drop below before the "ON LIFT"
will reset (re-arm) and store another load.
Auto ID Increment: Enable/Disable
This will increment the ID by 1 every time the "PRINT" key is
pressed and store it with each force and peak.
Auto Send: Enable/Disable
Can export the readings live if enabled.
Note: All Log Modes will record Date and Time along with it's force and peak reading.

20 Quick-Check Red User Instructions
Comm Port:
This allows you to choose where to export the"ON PRINT" logged
data.
a. Cell = Setup Cell for data export (4 pin Lemo)
b. Com1 = Not used
c. RADIO = Future development
d. Disabled = to turn off
Timed: This is used when the operator wants to record a live load/pull and
store it internally. Can store up to 255 force readings.
Log Rate:
The speed at which the logging of force will be recorded. Based
on seconds (Example 5 sec = Unit will record the force once every
5 seconds)
Log Count:
This is how many logs the operator wants to record. Range is 0 to
255 recorded readings.
Auto Send: Enable/Disable
Can export the readings live if enabled.
Comm Port:
This allows you to choose where to export the"ON PRINT" logged
data.
a. Cell = Setup Cell for data export (4 pin Lemo)
b. Com1 = Not used
c. RADIO = Future development
d. Disabled = to turn off
Overload: This is used when an operator or supervisor wants to know if
their equipment is being overloaded. This will be a percentage based on
capacity and will be below 100% of the Quick Check. (This not the same
as the 120% overload that the Quick Check records based on capacity.)
Maximum Records = 255
Threshold %: (based on capacity)
This the percentage above where the unit will record the peak
load.
Re-arm %: (based on capacity)
This is the load percentage the force must drop below before the
"OVERLOAD" will reset (re-arm) and store another load.
Holdoff Seconds:
Oncethe unit has recorded this overload, how much time will pass
before this unit will re-arm and allow to record the overload again.