Chicago Electric 41053 Installation manual

CONCRETE VIBRATOR
3/4 HP
Model 41053
SET-UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number
in the back of the manual near the assembly diagram (or month and year of purchase if
product has no number). Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information
provided with this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situation
which, if not avoided, could result in minor
or moderate injury.
NOTICE is used to address practices not
related to personal injury.
CAUTION, without the safety alert symbol,
is used to address practices not related to
personal injury.
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NOTICENOTICE
CAUTIONCAUTION
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GENERAL SAFETY RULES
WARNING! Read all instructions
Failure to follow all instructions listed below may result in electric shock,
re, and/or serious injury. The term “power tool” in all of the warnings listed
below refers to your line-operated (corded) power tool or battery-operated
(cordless) power tool.
SAVE THESE INSTRUCTIONS
Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
Do not expose power tools to rain. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
inuence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Use safety equipment. Always wear eye protection. Safety equip-
ment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal
injuries.
1.
a.
b.
c.
2.
a.
b.
c.
d.
e.
3.
a.
b.
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Avoid accidental starting. Ensure the switch is in the off-position before
plugging in. Carrying power tools with your nger on the switch or plugging in
power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust-related hazards.
Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it
was designed.
Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of children and do not allow people
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
Use the power tool in accordance with these instructions and in the manner
intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualied repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
c.
d.
e.
f.
g.
4.
a.
b.
c.
d.
e.
f.
5.
a.
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SPECIFIC SAFETY RULES
Maintain labels and nameplates on the tool. These carry important safety
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
Avoid unintentional starting. Prepare to begin work before turning on the tool.
Do not lay the tool down until it has come to a complete stop. Moving parts can
grab the surface and pull the tool out of your control.
When using a handheld power tool, maintain a rm grip on the tool with both
hands to resist starting torque.
Do not leave the tool unattended when it is plugged into an electrical outlet. Turn
off the tool, and unplug it from its electrical outlet before leaving.
Hold Concrete Vibrator securely with both hands. Creates strong forces and
vibrations during operation. Pregnant women or inrm persons should consult
physician before use.
This product is not a toy. Keep it out of reach of children.
This product contains lead, which is a chemical known to the State of California
to cause cancer and birth defects or other reproductive harm. (California Health
& Safety Code 25249.5, et seq.)
People with pacemakers should consult their physician(s) before use.
Electromagnetic elds in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In addition, people with
pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid electrical shock.
• Any power cord must be properly grounded. Ground Fault Circuit Interrupter
(GFCI) should also be implemented – it prevents sustained electrical shock.
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contains chemicals known [to the State of California] to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to lter out microscopic particles. (California Health &
Safety Code § 25249.5, et seq.)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
GROUNDING
Improperly connecting the grounding wire can result in
electric shock.
Check with a qualied electrician if you are in doubt as to
whether the outlet is properly grounded. Do not modify
the power cord plug provided with the tool. Never remove
the grounding prong from the plug. Do not use the tool if
the power cord or plug is damaged. If damaged, have it
repaired by a service facility before use. If the plug will not
t the outlet, have a proper outlet installed by a qualied
electrician.
Grounded Tools: Tools with Three Prong Plugs
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of electric
shock. (See 3-Prong Plug and Outlet.)
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)
11.
1.
2.
WARNINGWARNING
3-Prong Plug & Outlet Outlets for 2-Prong Plug
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The tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the illustration. (See 3-Prong Plug & Outlet.)
Double Insulated Tools: Tools with Two Prong Plugs
Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satises OSHA requirements and complies
with the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code.
(See Outlets for 2-Prong Plug.)
Double insulated tools may be used in either of the 120 volt outlets shown in the
preceding illustration. (See Outlets for 2-Prong Plug.)
EXTENSION CORDS
Grounded tools require a three wire extension cord. Double Insulated tools can
use either a two or three wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Table A.)
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Table A.)
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required. (See Table A.)
If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Table A.)
If you are using an extension cord outdoors, make sure it is marked with the
sufx “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure the extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualied
electrician before using it.
Protect the extension cords from sharp objects, excessive heat, and damp or wet
areas.
3.
1.
2.
1.
2.
3.
4.
5.
6.
7.
8.
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RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (110/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD LENGTH
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A * Based on limiting the line voltage drop to ve volts at 150% of the rated amperes.
SYMBOLOGY
Double Insulated V~ Volts Alternating Current
Canadian Standards Association AAmperes
Underwriters Laboratories, Inc. n0xxxx/min. No Load Revolutions per Minute
(RPM)
SPECIFICATIONS
Electrical Requirements
120 V~ / 600 Watts @ 60 Hz
Motor: 3/4 HP / Single Phase
Power Cord: 18 AWG x 2C / 17’ Long
Power Plug: 2-Prong Polarized
Shaft Size 1.4425” Diameter
Vibrating Rod Head Size 1.936” Diameter
Flex Hose Size 1-1/2” O.D. x 22” Long
Accessories Carbon Brushes (Qty. 2) / Bearing Sleeve (Qty. 1)
Net Weight 20 Pounds
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If
any parts are missing or broken, please call Harbor Freight Tools at the number shown
on the cover of this manual as soon as possible.
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VIBRATION HAZARD
This tool vibrates during use. Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury, particularly to the hands, arms
and shoulders. To reduce the risk of vibration-related injury:
Anyone using vibrating tools regularly or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure
medical problems are not being caused or worsened from use. Pregnant women
or people who have impaired blood circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or Raynaud’s Disease should not use this
tool. If you feel any medical or physical symptoms related to vibration (such as
tingling, numbness, and white or blue ngers), seek medical advice as soon as
possible.
Do not smoke during use. Nicotine reduces the blood supply to the hands and
ngers, increasing the risk of vibration-related injury.
Wear suitable gloves to reduce the vibration effects on the user.
Use tools with the lowest vibration when there is a choice between different
processes.
Include vibration-free periods each day of work.
To reduce vibration, maintain the tool as explained in this manual. If any
abnormal vibration occurs, stop use immediately.
1.
2.
3.
4.
5.
6.
REV 07j
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OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set-up or use of this product.
Product Features
CONNECTOR (13A)
HEAD END (1A)
HOSE (11A)
ANNULAR TUBE (3A)
FIGURE A
POWER CORD (14)
POWER SWITCH (17)
SWITCH LOCK
FIGURE B
AIR VENT
LEFT HANDLE COVER (30)
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General operating procedures
Make sure to use safety equipment. Always wear ANSI-approved
safety impact eye goggles and NIOSH-approved respirator. Non-skid
safety shoes, hard hat, or hearing protection will reduce personal
injuies.
Check to make sure the Connector (13A) is securely tightened onto the Gearbox
(2) of the motor unit. (See Figure A.)
Make sure the Power Switch (17) is in its “OFF” position. (See Figure B.)
Plug the Power Cord (14) into the nearest 120 volt, grounded, electrical outlet.
(See Figure A.)
Make sure to hold the motor unit of the Concrete Vibrator rmly with both hands
to resist starting torque. (See Figure B.)
To turn on the Concrete Vibrator, squeeze the Power Switch (17). NOTE: The
Power Switch is equipped with a Switch Lock to enable continuous running of
the tool without keeping pressure on the Power Switch. To operate, squeeze
and hold the Power Switch. Press in the Switch Lock. Release pressure on the
Power Switch. To stop the tool, squeeze the Power Switch once and let up.
(See Figure B.)
After the motor unit is started, often the Head End (1A) and Annular Tube (3A)
of the tool will not immediately vibrate. In this case, it will be necessary to shock
the Head End and Annular Tube by striking them on a hard surface. Then the
vibrating Head End and Annular Tube can be inserted into the wet concrete.
(See Figure A.)
When vibrating wet concrete, always move the Head End (1A) and Annular Tube
(3A) in a slow, circular motion. (See Figure A.)
When nished vibrating wet concrete, make sure to pull the Head End (1A) and
Annular Tube (3A) out of the concrete while the tool is still running. This allows
the tool to be removed easily from the concrete. (See Figure A.)
To stop the tool, squeeze the Power Switch (17) once and let up. Wait until the
tool comes to a complete stop, then unplug the tool from its electrical outlet.
(See Figure B.)
Always clean the Head End (1A), Annular Tube (3A), and Hose (11A) thoroughly
with water after each use. WARNING! Avoid accidental electric shock. Do
not allow water to enter the air vents on the Right and Left Handle Cover sides
(21, 30). (See Figure B.)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
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Make sure to store the Concrete Vibrator in a clean, dry, safe location out of
reach of children and other unauthorized people.
MAINTENANCE AND SERVICING
Risk of serious personal injury from accidental starting or
electric shock. Turn the Power Switch (17) of the Concrete
Vibrator to its “OFF” position and unplug the tool from
its electrical outlet before performing any inspection,
maintenance, or cleaning procedures.
Damaged equipment can fail, causing serious personal
injury. Do not use damaged equipment. If abnormal noise or
vibration occurs, have the problem corrected before further
use.
Inspection, maintenance, and cleaning
BEFORE EACH USE, inspect the general condition of the Concrete Vibrator.
Check for loose screws, binding of moving parts, cracked or broken parts,
damaged electrical wiring, and any other condition that may affect its safe
operation.
AFTER EACH USE, clean the Head End (1A), Annular Tube (3A), and Hose
(11A) thoroughly with water. WARNING! Avoid accidental electric shock. Do
not allow water to enter the air vents at the Right and Left Handle Cover sides
(21, 30).
TO REPLACE THE CARBON BRUSHES: At some time it may be necessary
to replace or clean the two Carbon Brushes (19) when Motor performance
decreases, or stops working completely. The Carbon Brushes are located
on each side of the Housing (28). To replace or clean the Carbon Brushes,
remove the two Brush Box (18) Covers from the Housing. Then remove the
Carbon Brushes. If the Carbon Brushes are worn down more than 1/2, replace
both Carbon Brushes. If, however, the Carbon Brushes are just dirty they may
be cleaned by rubbing them with a pencil eraser. When installing the Carbon
Brushes, make sure the carbon portion of the Brushes contact the Motor
Armature, and that the springs face away from the Motor. Also, make sure the
springs operate freely. After replacement or cleaning, re-install the Brush Box
Covers. NOTE: New Carbon Brushes tend to arc or spark when rst used until
they wear and conform to the Motor’s Armature. (See Assy. Diagram.)
TO REPLACE THE GREASE SEAL: Only a qualied service technician should
attempt to replace the Grease Seal (6A) of the tool.
12.
1.
2.
3.
4.
WARNINGWARNING
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WHEN STORING: Store the Concrete Vibrator in a clean, dry, safe location out
of reach of children and other unauthorized people.
WARNING! If the Power Cord (14) of this power tool is damaged, it must be
replaced only by a qualied service technician.
CAUTION! All maintenance, service, and repairs not mentioned in this manual
must only be performed by a qualied service technician.
TROUBLESHOOTING
Problem Possible Causes Probable Solutions
Tool will not start No power at outlet.
Power Cord not connected.
Faulty Power Switch.
1.
2.
3.
Check power at outlet.
Check that Power Cord is plugged
in.
1.
2.
Motor unit running,
but Head End and
Annular Tube not
vibrating.
Head End and Annular Tube
sticking.
1. Shock Head End and Annular Tube
by striking them on a hard surface.
1.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
5.
6.
7.
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ASSEMBLY DIAGRAM
Part Description Q’ty
1 Tapping Screw (ST4 2x40) 4
2 Gearbox 1
3Bearing (60200) 1
4 Main Spindle 1
5 Woodruff Key (3x10) 1
6 Drive Gear 1
7 Bearing 1
8 Middle Cover 1
9Bearing (60100) 1
10 Armature Assy. 1
11 Dust Cap 1
12 Bearing (60018) 1
13 Bearing Sleeve 1
14 Power Cord 1
15 Cable Sheath 1
16 Capacitor 1
Part Description Q’ty
17 Power Switch 1
18 Brush Box Assy. 2
19 Carbon Brush 4
20 Tapping Screw (ST4 2x13) 5
21 Right Handle Cover 1
22 Cable Clip 1
23 Tapping Screw (ST4 2x13) 2
24 Label 1
25 Stator Assy. 1
26 Wind Shield 1
27 Tapping Screw (ST3 5x15) 4
28 Housing 1
29 Name Plate 1
30 Left Handle Cover 1
31 Tapping Screw (ST4 2x13) 2
PARTS LIST
30
31
21
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PARTS LIST - CONTINUED
Part Description Q’ty
1A Head End 1
2A Channel 1
3A Annular Tube 1
4A Rolling Cone 1
5A Grease Seal Block 1
6A Grease Seal (Pd20x35x10H) 1
7A Bearing (60203K) 1
8A Flexible Shaft Connector 1
Part Description Q’ty
9A Hose Connector 1
10A Hose Washer 1
11A Hose 1
12A Hose Washer 1
13A Connector 1
14A Flexible Shaft 1
15A Flexible Shaft Connector (II) 1
ASSEMBLY DIAGRAM - CONTINUED
1A 2A 3A
4A 5A 6A 7A 8A
9A 10A 11A 12A 13A 14A 15A
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Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]
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