Chicago Electric 62133 Assembly instructions

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ITEM 62133
800 WATT HEAT BOND
CARPET
SEAMING IRON
REV 14f
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright©2014 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

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SAVE THIS MANUAL
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual
near the assembly diagram (or month
and year of purchase if product has no
number). Keep this manual and the
receipt in a safe and dry place for future
reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
General Tool Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and
instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and
instructions for future reference.
1. Work area safety
a.Keep work area clean and well
lit. Cluttered or dark areas invite
accidents.
b.Do not operate tools in explosive
atmospheres, such as in the
presence of flammable liquids,
gases or dust. Tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders
away while operating a tool.
Distractions can cause you to lose
control.
2. Electrical safety
a.Tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with

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grounded tools. Unmodified plugs
and matching outlets will reduce risk
of electric shock.
b.Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
c. Do not expose tools to rain or wet
conditions. Water entering a tool
will increase the risk of electric shock.
d.Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the tool. Keep cord
away from heat, oil, sharp edges
or moving parts. Damaged or
entangled cords increase the risk of
electric shock.
e.If operating a tool in a damp
location is unavoidable, use a
Ground Fault Circuit Interrupter
(GFCI) protected supply. Use of
a GFCI reduces the risk of electric
shock.
3. Personal safety
a.Stay alert, watch what you are
doing and use common sense
when operating a tool. Do not use
a tool while you are tired or under
the influence of drugs, alcohol or
medication. A moment of inattention
while operating tools may result in
serious personal injury.
b.Use personal protective
equipment. Always wear eye
protection. Safety equipment such
as fresh air mask, non-skid safety
shoes, hard hat, or hearing protection
used for appropriate conditions will
reduce personal injuries.
c. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the tool
in unexpected situations.
d.Only use safety equipment
that has been approved by an
appropriate standards agency.
Unapproved safety equipment may
not provide adequate protection. Eye
protection must be ANSI-approved
and breathing protection must be
NIOSH-approved for the specific
hazards in the work area.
4. Tool use and care
a.Do not force the tool. Use the
correct tool for your application.
The correct tool will do the job better
and safer at the rate for which it was
designed.
b.Disconnect the plug from the
power source and allow to cool
before making any adjustments,
changing accessories, or storing
this tool. Such preventive safety
measures reduce the risk of damage
or injury.
c. Store idle tools out of the reach of
children and do not allow persons
unfamiliar with this tool or these
instructions to operate the tool.
Tools are dangerous in the hands of
untrained users.
d.Maintain tools. Check for
misalignment or breakage of
parts and any other condition that
may affect the tool’s operation. If
damaged, have the tool repaired
before use. Many accidents are
caused by poorly maintained tools.
5. Service
a.Have your tool serviced by a
qualified repair person using only
identical replacement parts. This

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will ensure that the safety of the tool
is maintained.
Safety Warnings
1. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
2. Place securely on Iron Holder (6)
when not in use.
3. Keep away from flammable objects.
4. Do not overheat adhesive.
5. When using a handheld tool, maintain
a firm, controlling grip on the tool.
6. Do not leave the tool unattended
when it is plugged into an electrical
outlet. Unplug the tool from its
electrical outlet and allow to cool
down before leaving.
7. This product is not a toy. Keep it out
of reach of children.
8. Any power cord must be properly
grounded. Ground Fault Circuit
Interrupter (GFCI) should also be
implemented – it prevents sustained
electrical shock.
9. WARNING: The cord of this product
contains lead, a chemical known
to the State of California to cause
cancer, and birth defects or other
reproductive harm. Wash hands
after handling. (California Health &
Safety Code § 25249.5, et seq.)
10. The warnings, precautions,
and instructions discussed in
this instruction manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SAVE THESE
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM
INCORRECT GROUNDING
WIRE CONNECTION:
Check with a qualified
electrician if you are in doubt
as to whether the outlet is
properly grounded. Do not
modify the power cord plug
provided with the tool. Never
remove the grounding prong
from the plug. Do not use the
tool if the power cord or plug
is damaged. If damaged, have
it repaired by a qualified
service technician before use.
If the plug will not fit the
outlet, have a proper outlet
installed by a qualified
electrician.

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Grounded Tools: Tools with Three
Prong Plugs
1. Tools marked with “Grounding
Required” have a three wire cord
and three prong grounding plug.
The plug must be connected to a
properly grounded outlet. If the tool
should electrically malfunction or
break down, grounding provides a
low resistance path to carry electricity
away from the user, reducing the risk
of electric shock. (See 3-Prong Plug
and Outlet.)
2. The grounding prong in the plug is
connected through the green wire
inside the cord to the grounding
system in the tool. The green wire
in the cord must be the only wire
connected to the tool’s grounding
system and must never be attached
to an electrically “live” terminal. (See
3-Prong Plug and Outlet.)
3. The tool must be plugged into an
appropriate outlet, properly installed
and grounded in accordance with all
codes and ordinances. The plug and
outlet should look like those in the
preceding illustration. (See 3-Prong
Plug and Outlet.)
Extension Cords
1. Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three
wire extension cord.
2. As the distance from the supply
outlet increases, you must use a
heavier gauge extension cord. Using
extension cords with inadequately
sized wire causes a serious drop in
voltage, resulting in loss of power and
possible tool damage.
(See Table A.)
3. The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord. (See Table A.)
4. When using more than one extension
cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(See Table A.)
5. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (See Table A.)
6. If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
7. Make sure the extension cord is
properly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat, and

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damp or wet areas.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(120/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25’ 50’ 75’
100’ 150’
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
VAC Volts Alternating Current
AAmperes
n0xxxx/min. No Load Revolutions per Minute
(RPM)

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SPECIFICATIONS
Electrical Requirements 120 VAC, 800 W
Power Cord 115" L, 3-Prong
Grounded
Temperature Range 145° - 432° F
Temperature Setting
Heat
Setting Temperature Range F Time to Reach
1 145° - 195° 2 Minutes
2 192° - 228° 3 Minutes
3 298° - 367° 3.5 Minutes
4 361° - 432° 4 Minutes
UNPACKING
When unpacking, make sure that
the item is intact and undamaged. If any
parts are missing or broken, please call
Harbor Freight Tools at 1-888-866-5797 as
soon as possible.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
Work Piece and Work Area Set Up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage.
The power cord must reach the work
area with enough extra length to
allow free movement while working.
3. There must not be hazardous
objects, such as utility lines or foreign
objects, nearby that will present a
hazard while working.
General Operating Instructions
1. Place the Iron Holder (6) on a flat,
level, non-flammable surface.
2. Wear ANSI-approved safety goggles
and heavy-duty work gloves during
use. Forced-air ventilation may be
required depending on the type of
glue being heated.
3. Turn the Heat Control Knob (8) to the
“OFF” position.
4. Place the Iron securely into the Iron
Holder.
5. Turn the Heat Control Knob to the
setting desired and wait until the Iron

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reaches the desired temperature.
(See Temperature Setting chart.)
Consult the adhesive tape
manufacturer’s instruction for proper
heat range.
6. Avoid touching the Heat Shield (9)
and Bottom Sole Plate (5) while
plugged in and hot.
7. Try the Iron on a scrap piece of
adhesive tape to test for desired
temperature result.
8. To prevent accidents, turn off the tool
and disconnect its power supply after
use. Allow to cool completely, then
clean and store the tool indoors out of
children’s reach.

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MAINTENANCE AND
SERVICING
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Calibration Knob of
the tool to its “OFF” position
and unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
Cleaning and Maintenance
1. BEFORE EACH USE, inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical
wiring, and any other condition that
may affect its safe operation.
2. AFTER USE, clean Bottom Sole
Plate (5) of any glue or adhesive that
may have transferred on by rubbing
on a clean scrap of carpeting while
still hot.
3. Place back on Iron Holder when not
in use.
4. WARNING! If the supply cord
of this tool is damaged, it must
be replaced only by a qualified
service technician.

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Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not heat
1. No power at outlet.
2. Cord not connected.
3. Heat Control Knob in OFF
position.
1. Check power at outlet.
2. Check that cord is plugged in.
3. Turn Heat Control Knob to a heat setting
position.
Follow all safety precautions whenever diagnosing or servicing the
tool. Disconnect power supply before service.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part Description
1 Handle Set w(8) Screws
2Cord Set (Relief Spring, Wire Connection
Clip, two Screws
3Thermostat w/ Extension Post for Control
Knob
4Top Sole Plate w/ve Screws
5 Bottom Sole Plate, Aluminum, Flat
6 Iron Holder
7 Internal Wire Set (2 pieces)
8 Heat Control Knob
9 Heat Shield w/2 Screws and (1) Washer
10 Gasket (Top of heat shield for Handle
Mount)
11 Gasket (Between Heat Shield for top of
Sole Plate)
12 Heating Element

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ASSEMBLY DIAGRAM
CIRCUIT DIAGRAM

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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the
date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY
IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection verifies the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that
the defect resulted from causes not within the scope of our warranty, then you must
bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.