Chromalox PD412-5 User manual

Chromalox
®
DIVISION 4 SECTION CIT
SALES
REFERENCE
DATE
SERVICE REFERENCE
Installation
and
OPERATING INSTRUCTIONS
PD412-5
161-049179-001
MAY, 1999
(Supersedes PD412-4)
© 2010 Chromalox, Inc.
Type CIT
Cast Iron, Metal Melting, Immersion Heaters
Maximum Melt Temperature — 950˚F
GENERAL
WARNING: Hazard of Shock. Disconnect all power
before installing, servicing or replacing heaters.
Chromalox Cast-Iron Immersion Heaters are generally used
for metal-melting applications such as solder, lead, tin, stereotype
metal, babbitt (with 4% or less copper) and other soft metals
where maximum working temperature is 950 ˚F.
Note: Not suitable for immersion in zinc or aluminum.
1. Heater Construction Characteristics —
A. High quality resistance wire held in place by compacted mag-
nesium oxide in heavy wall steel sheath cast in iron.
B. Large heat output at relatively low watt densities.
C. Excellent heat transfer.
D. A rugged, cast iron terminal box protects the terminals against
spillage and abuse.
WARNING: Users should install adequate back-up
controls and safety devices with their electric
heating equipment. Where the consequences of
failure may be severe, back-up controls are essen-
tial, including GFCI (Ground Fault Circuit
Interrupters). Although the safety of the installa-
tion is the responsibility of the user, Chromalox
will assist in identifying equipment options.
INSTALLATION
1. Before installing the type CIT heater, inspect it for possible dam-
age which may have occurred during shipment. Also, check to
insure that the line voltage is the same as that stamped on the
nameplate.
2. CAUTION: Mount heater in the tank so that the liquid level will
always be above the effective heated portion of the heater. If the
heater is not properly submerged, it will overheat and damage the
heating elements and create a possible fire hazard due to exces-
sive sheath temperatures.
WARNING: When melting solids by direct immersion, a
surface vent should be provided to allow gases to
escape.
A. Over-the-Side
Models CIT-1612 and CIT-1619 (see Figure 1 - for use in flat
bottomed and straight-sided vessels); CIT-2219 and CIT-23 19
(See Figure 2 - for use in sloping vessels) are designed for over-
the-side installation.
1. To resist buoyancy of heater in heavy metals, securely mount
heater to metal crucible by clamping.
CAUTION: Do not support or suspend heater by the
tubular section adjacent to the terminal box as the
tubular section will be damaged by bending.
Displacement Dimensions (In.)
Volume
Model Volts kW (In3)ABCDEF
CIT-218 240 3 57 — 18 4-5/8 2 17-3/8 2
CIT-1612 240 5 135 12-1/4 16 2 9 10 3
CIT-1619 240 5 180 19-1/4 16 2 6 17 3
CIT-2219 240 5 145 18-1/2 12-1/2 — 6-1/2 14-1/2 —
CIT-2319 240 10 180 19 15-1/4 — 9 15 —
Specifications
Type CIT-1612 and CIT-1619
(Figure 1)
C
D
B
E
A
F
Effective Heated Length
1” Conduit
Opening
1” Conduit
Opening
Heated
Length
E
A
B
D
E
B
F
C
D
1” Conduit
Opening
Type CIT-2219 and CIT-2319
(Figure 2)
Tpye CIT-218
(Figure 3)
2 Holes
9/16” Dia.
3-1/8”
4-5/8” 3-1/4”
2-1/4” Dia.
1-1/2”
5/8”
Gasket - For use with CIT-218
(Figure 4)
Heated
Length

B. Through-the-Wall
Model CIT-218 (Figure 3) is designed for through-the-wall
installation.
1. To install, drill three holes in side of crucible at proper height
using hole dimensions shown in Figure 4 or by using gasket
enclosed with heater as a template.
2. Insert heater first through gasket and then through tank wall
opening making sure that gasket is firmly seated between
heater flange and tank wall.
3. Using standard hardware bolts and nuts consistent with the hole
diameter and the tank wall thickness, secure heater into place.
DANGER: Hazard of Fire. - Since these heaters are
capable of developing high temperatures, extreme
care should be taken to:
A. Avoid installing heaters in an atmosphere containing combustible
gases and vapors.
B. Avoid contact between heater and combustible material.
C. Keep combustible materials far enough away to be free of the
effects of high temperatures.
99 - 058
TA - S9 - EF
Litho in U.S.A.
2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: [phone] www.chromalox.com
WIRING
WARNING: Hazard of Shock. Any installation involving
electric heaters must be effectively grounded in
accordance with the National Electrical Code to elimi-
nate shock hazard.
1. Electrical wiring to heater must be installed in accordance with the
National Electrical Code and with local codes by a qualified per-
sonas defined in the NEC.
2. When element wattages are not equal, heaters must not be connect-
ed in series.
3. Electrical wiring to heater should be contained in rigid conduit or in
sealed flexible hose to keep corrosive vapors and liquids out of the
terminal housing. If high humidity is encountered, the conduit
should slope away from the heater.
4. If flexible cord is employed, a watertight connector should be used
for entry of the cord into the terminal box. Outdoor applications
require liquid-tight conduit and connectors.
5. Bring the power line wires through the opening in the terminal box.
Connect line wires as shown in the appropriate wiring diagrams
(see Diagrams 1, 2 and 3).
Ground
Thermostat
Heating
Element
Power
Supply
L1
L2
Contactor
Heating
Element(s)
Ground Thermostat
Power
Supply
Control
Circuit
T1
T2
L1
L2
Contactor
Heating
Elements
Ground
Thermostat
Three
Phase
Power
Supply
Control
Circuit
T1
T2
T3
L1
L2
L3
OPERATION
1. Do not operate heaters at voltages in excess of that stamped on the
heater since excess voltage will shorten life.
2. Always maintain 6" to 8" of liquid above the heated portion of the
element to prevent exposure of the effective heated length. If the
heater is not properly submerged, it may overheat and shorten
heater life. DO NOT OPERATE HEATER IF DRY.
3. Sludge should not be allowed to buildup to the point where it con-
tacts heater as this can lead to premature heater failure.
4. Buildup of dross accumulation on the surface of liquid metal
should be prevented to insure satisfactory operation of the heater.
5. When melting solids by direct immersion, a surface vent should
be provided to allow gases to escape.
MAINTENANCE
WARNING: Hazard of Shock. Disconnect all power
to heater before servicing or replacing heaters.
1. Heaters should be checked periodically for coatings and corrosion
and cleaned if necessary.
2. The tank should be checked regularly for sediment around the heater
as sediment can act as an insulator and shorten heater life.
3. Remove any accumulated sludge deposits from heater and from tank.
4. Check for loose terminal connections and tighten if necessary.
5. If corrosion is indicated in the terminal housing, check terminal box
gasket and replace if necessary. Check conduit layout to correct con-
ditions that allow corrosion to enter the terminal housing.
6. Clean terminal ends of all contamination.
Diagram 1 — Single Phase Heater and Thermostat
Diagram 2 — Single Phase Heater with Contactor and Thermostat Diagram 3 — Three Phase Heater Group with Contactor and Thermostat
INSTALLATION
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.