Cimarron ARCONTROL BMS User manual

ARControl BMS Quick Start Guide
This quick start guide provides informaon regarding hardware installaon and using the the ARControl BMS Module. The
ARControl BMS should be installed according to the direcons provided in this guide and always be in compliance with local
electrical codes and the specicaons of the operang company. The full manual is available at www.arcontrolbms.com.
Proper Use of the BMS Module 1870-511
The valve output on the BMS Module is the system’s ESD valve and is intended to be installed upstream of all other valves in the
ARControl BMS installaon. The dual-probe thermocouple input on the BMS Module is intended to be used as the source for the
high-temperature cuto. If the BMS Module 1870-511 is used in a manner not specied by Cimarron Energy, Inc., the protecon
provided by the equipment may be impaired.
ARControl Installaon Guidelines
• A switch or circuit breaker must be included in the installaon; it must be suitably located and easily reached. It
must be marked as the disconnecng device for the equipment.
• Proper earth grounding per local electrical codes must be ulized in the installaon.
• If the ARControl is used in a manner not specied by Cimarron Energy, Inc., the protecon provided by the
equipment may be impaired.
• If the BMS Module (1870-511) is used in conjuncon with the ARControl it must be mounted externally of the
ARControl in order for the ARControl to remain regulatory compliant.
• Use the hardware supplied with the ARControl. The hardware kit supplied with the ARControl contains an
aluminum pre-drilled mounng bracket, and (4) 3/4-inch bolts and nuts.
• Locate the unit out of trac and working areas, away from excessive heat, and above areas where water and
liquids may accumulate. Visibility of the display will be enhanced if not facing direct sun.
• Measure the wiring distance. The ignion cable is restricted to a length of 25 feet maximum.
ARControl BMS Installaon
Follow these steps to install the ARControl BMS (opons for DIN mount or CID1, temperature or pressure control):
WARNING: Do not apply power to the system unl instructed to do so in step 16. Failure to comply may result in serious
personal injury or death.
1. Locate and open the hardware kit.
2. Aach the mounng anges to the back of the ARControl (1960-155) with the supplied hardware.
3. Drill holes in the boom of the enclosure to accommodate the cables and conduit to the unit. It is recommended to use a
step drill bit to drill the holes.
4. Mount the ARControl via the anges to a secure locaon and away from heat sources.
5. Mount provided ignion rod assembly to the pilot or burner assembly.
6. When installing the BMS Module with included DIN bracket (1960-171) inside of the ARControl:
a. Aach provided cable conduit using provided glands to enclosure and burner chamber.
b. Mount the ignion module to the DIN rail on the inside of the enclosure. WARNING: Mounng ignion module inside
enclosure VOIDS the 1960-155 ARControl Class I Division 2 rang.
c. Wire the ignion module to the ARControl’s MODULE PORT using the provided wiring harness.
7. When installing the BMS Module with Class 1 Division 1 enclosure (1960-170) external from the ARControl:
a. Mount the BMS Module enclosure near the burner of the process equipment.
b. Aach suitable cable conduit between the ARControl and BMS Module.
c. Aach suitable cable conduit between the BMS Module and burner chamber.
d. Wire the ignion module to the ARControl’s MODULE PORT using suitable 4-conductor cable (Image 1.1.1).
8. Connect the ignion wire to the tab of the BMS Module spark transformer, run it through the conduit and aach it to the
ignion rod assembly.
9. Aach the free end of the grounding wire (green wire with yellow trace) to the burner’s chassis.
10. Install dual-probe thermocouple (148197) in process equipment or combustor stack.
11. Wire dual-probe thermocouple to the BMS Module’s thermocouple ports using k-type thermocouple extension wire.
12. If using Pressure Control (old SAU funconality), install 0-5 psig transducer (8100-020) in the process gas stream
and wire the transducer to the ARControl Transducer Port (Image 1.1.1).
13. Install the ESD valve upstream of the pilot and process valves and wire the ESD valve to the VALVE output of the
BMS Module.
14. Install the pilot valve upstream of the pilot and wire the pilot valve to the Pilot Valve output of the ARControl.

5
Y+ R-
POWER
VALVE
OUTRET
RS485
A B
TC1
Y+ R-
TC2
VLV B
DIN
GND
PS3
GND
PS2
GND
PS1
PWR
A B PWR GND
MODULE PORT
IN+
IN-
GND
R-
B-
A+
Y+
GND
Y+
R-
THERMO-
COUPLE
PORT
RS485
PORT
ALARM
OUTPUT
DOUT-
DOUT-
AUXIO
GND
DOUT+
GND
OPN-G
GND
CLS-R
OPN-G
GND
CLS-R
MAIN
VALVE
BATTERY-IN
GND
SOLAR
GND
PWR-OUT
BATTERY-OUT
PILOT
VALVE
POWER
PORT
DIGITAL
OUTPUTS
GND GND
GROUND
GND GND
DIGITAL
INPUTS
TRANS-
DUCER
PORT
TC2
TC1
MAIN
VLV A
PILOT
Permissive +
-
Proof of Closure +
-
PS2
PS1
ARControl BMS
Thermocouple 1 R-
Y+
Thermocouple 2 R-
Y+
Alarm -
+
Independent
Process Valve
+
-
Pilot Status +
-
+
-
+
Process 1 Valve
Process 2 Valve
+
-
+
Pilot Valve
Process 3 Valve
+
-
+
Transducer
Port
GND
B-
A+
Modbus
RS-485
PWR
+
-
GND
Maintenance &
Service
Contact Cimarron Energy, Inc.
for informaon in regard to
maintenance, parts, or service
at 1-844-746-1676 or visit
www.cimarronenergy.com
15. Install the Process 1
Valve upstream of the
burner and wire the
Process 1 Valve to the
Process 1 Valve output
of the ARControl.
16. Connect the power
source to the power and
ground terminal blocks.
17. If using Pressure Control
(old SAU funconality
w/ Barksdale 8100-020),
navigate to SETTING
MENU > PROCESS 1, set:
• SOURCE to XDCR
• LOGIC to ↑ ON ↓ OFF
(HIGH ON LOW OFF)
• HIGH LEVEL to 50
• LOW LEVEL to 20
18. If using the High-
temperature shutdown
feature, navigate to
SETTING MENU > BMS
MODULE > TEMP LIMIT
to set the temperature.
19. If using Temperature
Control (old Torch
funconality) (Image
1.2.2), navigate to
SETTING MENU >
PROCESS 1, set:
• SOURCE to TC BMS
• LOGIC to ↑ OFF ↓ ON
(HIGH OFF LOW ON)
• HIGH LEVEL to high
process temperature
• LOW LEVEL to low
process temperature
20. Navigate to the START
(HOLD OK) menu entry
on the home screen
and hold the OK key for
at least a second. This
will start the ignion
sequence and process
control.
VLV B
DIN
GND
PS3
GND
PS2
GND
PS1
PWR
A B PWR GND
MODULE PORT
IN+
IN-
GND
R-
B-
A+
Y+
GND
Y+
R-
THERMO-
COUPLE
PORT
RS485
PORT
ALARM
OUTPUT
DOUT-
DOUT-
AUXIO
GND
DOUT+
GND
OPN-G
GND
CLS-R
OPN-G
GND
CLS-R
MAIN
VALVE
BATTERY-IN
GND
SOLAR
GND
PWR-OUT
BATTERY-OUT
PILOT
VALVE
POWER
PORT
DIGITAL
OUTPUTS
GND GND
GROUND
GND GND
DIGITAL
INPUTS
TRANS-
DUCER
PORT
TC2
TC1
MAIN
VLV A
PILOT
Permissive +
-
Proof of Closure +
-
PS2
PS1
Transducer
Port
ARControl BMS
Thermocouple 1 R-
Y+
Thermocouple 2 R-
Y+
Alarm -
+
Independent
Process Valve
+
-
Pilot Status +
-
+
-
+
Process 1 Valve
Process 2 Valve
+
-
+
Pilot Valve
Process 3 Valve
GND
B-
A+
Modbus
RS-485
+
-
+
PWR
+
-
GND
Image 1.1.1 · BMS pressure process control wiring diagram
Permissive IN
(jump closed
if not in use)
To Pilot Igniter
Ignion
Wire
Important!
I/O board
sckers. Replace
when missing.
Stack/Bath
Source Gas
7
10
8
Pilot Status OUT
(oponal)
12 or
24VDC
Power IN
Modbus RS-485
(oponal)
ESD Valve
Source
Gas
To Pilot
To Burner
Process 1 Valve
Pilot Valve
13
14
15
Image 1.1.2 · BMS temperature process control wiring diagram
Permissive IN
(jump closed
if not in use)
Note: Wiring for the temperature process control is
idencal as the pressure process control (Image 1.1.1)
except the Transducer Port should be jumpered.
Modbus RS-485
(oponal)
5
Y+ R-
POWER
VALVE
OUTRET
RS485
A B
TC1
Y+ R-
TC2