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CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
55-10
Page 1
All
EFFECTIVITY:
HORIZONTAL STABILIZER
1. DESCRIPTION
This section covers the horizontal airfoil of the tail section to which the elevator is attached.
15 Jun 2010
55-10
Page 2 All
EFFECTIVITY:
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
15 Jun 2010
2. MAINTENANCE PRACTICES
A. Horizontal Stabilizer
CAUTION: Installation and removal of the horizontal stabilizer may only be performed at an
approved Cirrus Design Repair Station.
(1) Removal - Horizontal Stabilizer (See Figure 55-101), (See Figure 55-102)
Two methods of horizontal stabilizer removal are explained. Method #1 contains a removal pro-
cedure that salvages the existing horizontal stabilizer. The Method #2 procedure explains how to
cut the horizontal stabilizer from the airplane where reuse of the horizontal stabilizer is not possi-
ble.
(a) Acquire necessary tools, equipment, and supplies.
Description P/N or Spec. Supplier Purpose
Oscillating Tool, Blade FSN400E C. & E. FEIN GMBH
D-70176 Stuttgart
+49 (0)711 / 66 65-0
Cutting
Method #1
Blade (Metal) 6-35-02-147-01-5
Oscillating Tool, 90° 12L2240-90 Cooper Power Tools
Sales and Service
Lexington, SC 29071
800-845-5629
Cutting
Method #1
Cutting Disc and Arbor 14-1746
Compressed Air - Any Source Cooling
Method #1
Reciprocating Saw - Any Source Cutting
Method #2
Blade (Bi-Metal) 6 inch (15 cm) Any Source Cutting
Method #2
Blunt-Edged Chisel - Any Source Cutting
Method #2
Plastic Wedge (2) 5 inches (13 cm) Any Source Cutting
Method #2
90° Die Grinder - Any Source Removal
Metal Cut-Off Wheel and Arbor 2.0 inches (5.1 cm) Any Source Removal
Sanding Drum 80-grit Any Source Abrasion
Low-Profile Orbital Sander - Any Source Abrasion
Sandpaper 80-grit Any Source Abrasion
Vacuum - Any Source Cleaning
Low-Tack Tape M-0071 AST Black
Protective Tape
Any Source Protection
Plastic Tape, 2-inch - Any Source Protection
Aluminum Tape, 4-inch - Any Source Protection
Method #1
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
55-10
Page 3
All
EFFECTIVITY:
(b) Remove pitch trim motor assembly. (Refer to 27-30)
(c) Remove elevator bellcrank. (Refer to 55-20)
(d) Serials w/ Ice Protection: Disconnect ice protection tubing:
1Remove bulkhead 222 trim. (Refer to 25-10)
2Remove access panel CB6. (Refer to 06-00)
3Remove any tie wraps used to secure ice protection tubing.
4Serials w/o FIKI: Disconnect aft tubing from horizontal proportioning unit. (Refer to
30-05), (Refer to 30-06)
5Serials w/ FIKI: Disconnect aft tubing from tail proportioning unit. (Refer to 30-07)
CAUTION: During horizontal stabilizer removal, do not damage bonding flange on fuse-
lage or vertical fin.
(e) Remove horizontal stabilizer root fairings. (Refer to 53-50)
CAUTION: Verify horizontal stabilizer serial number is recorded prior to cutting horizon-
tal stabilizer to ensure that traceability of component is recorded.
(f) Record horizontal stabilizer serial number.
(g) Remove bolt securing ground wire to elevator hinge bracket on aft horizontal stabilizer and
stow ground wire.
(h) Using low-tack tape, secure rudder into a fixed position.
(i) If performing Horizontal Stabilizer Removal Method #1, verify bond gap measurement
facilitates cutting procedures.
CAUTION: To facilitate Method #1 removal of the horizontal stabilizer, a bond void must
exist at the leading edge, extending aft approximately 3 inches (8 cm).
1Verify bond void exists at leading edge of fuselage flange. Repeat verification on
opposite side of fuselage flange.
CAUTION: To facilitate salvageable removal of the horizontal stabilizer, the bond
gap at the fuselage flange must be 0.05 inch (1.27 mm) or greater.
2Measure bond gap along upper and lower flange. Repeat measurement on opposite
side of fuselage flange.
3If measurement is less than 0.05 inch (1.27 mm), Horizontal Stabilizer Removal
Method #1 may not be performed.
4If required bond voids exist and bond gap measurement is 0.05 inch (1.27 mm) or
greater, Horizontal Stabilizer Removal Method #1 may be performed.
(j) Horizontal Stabilizer Removal Method #1: Remove horizontal stabilizer. (See Figure 55-
101)
1At empennage perimeter of bonding flange, apply plastic tape to upper and lower
empennage surfaces.
2At horizontal stabilizer perimeter of bonding flange, apply aluminum tape to upper
and lower horizontal stabilizer surfaces.
Bagging Film Breather (Refer to 51-30) (Refer to 51-30) Protection
Description P/N or Spec. Supplier Purpose
15 Jun 2010
55-10
Page 4 All
EFFECTIVITY:
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
15 Jun 2010
CAUTION: When cutting bonding flanges, another technician should support the
horizontal stabilizer to minimize any shifting of weight that could
stress the flanges at remaining bond lines.
Also, the second technician should apply compressed air to bond line
during cutting procedure to prevent heat build-up from potentially
scorching the airplane surfaces, and provide debris clean-up.
Use caution when cutting to not cause excessive damage to the hori-
zontal stabilizer and/or fuselage bonding flange. If damage exceeds
repair specifications, contact Cirrus Design for disposition.
To prevent binding during the removal process, begin cutting with 90°
oscillating tool at the bottom bond line.
3Using 90° oscillating tool with cutting disc at bond line, position disc flush with sur-
face of horizontal stabilizer. Apply compressed air simultaneously to bond line when
cutting. Cut horizontal stabilizer section from empennage.
4If necessary, use blade oscillating tool to cut remaining bond line. Once bond line
has been separated, repeat both cutting procedures on upper bond line.
5Repeat cutting procedures on opposite side.
6Remove horizontal stabilizer from airplane.
(k) Horizontal Stabilizer Removal Method #2: Remove horizontal stabilizer. (See Figure 55-
102)
1Draw an offset line 1.0 inch (2.54 cm) from horizontal stabilizer root around entire
surface of horizontal stabilizer. Repeat on opposite side.
CAUTION: Use caution when cutting to not cause excessive damage to the fuse-
lage bonding flange. If damage exceeds repair specifications, contact
Cirrus Design for disposition.
2Using reciprocating saw with 6 inch (15 cm) blade at offset line, cut horizontal stabi-
lizer section from empennage. Repeat on opposite side.
3Using reciprocating saw, cut through spar of remnant to remove core.
4Position cutting end of wedge between aft remnant and upper fuselage flange.
5Strike back of wedge forward to leading edge of remnant.
6Position second wedge at same position on opposite side of empennage and repeat
striking action. Alternate between driving both wedges forward to leading edge of
remnant. Repeat remnant separation at lower flange surfaces.
7If leading edge of remnant is still adhered to fuselage flange, alternately position flat
end of wedge to sides of remnant and strike with hammer until remnant is loosened.
Remove horizontal stabilizer composite remnant.
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
55-10
Page 5
All
EFFECTIVITY:
Figure 55-101
Horizontal Stabilizer Removal - Method #1
At horizontal stabilizer perimeter of bonding flange, apply aluminum tape to
upper and lower horizontal stabilizer surfaces.
To facilitate non-destructive removal of the horizontal stabilizer, a bond void
must exist at the leading edge, extending aft approximately 3 inches (8 cm)
at upper and lower surfaces.
To facilitate non-destructive removal of the horizontal stabilizer, the bond
gap at the fuselage flange must be 0.05 inch (1.27 mm) or greater.
Using 90° oscillating tool with cutting disc at bond line, cut horizontal stabilizer
section from empennage. If necessary, use blade oscillating tool to cut remaining
bond line.
At empennage perimeter of bonding flange, apply plastic tape to upper and
lower empennage surfaces.
LEGEND
1. Plastic Tape
2. Aluminum Tape
2
1
Remove bolt and washer securing ground wire to elevator hinge
bracket on aft horizontal stabilizer and stow ground wire.
NOTE
SR22_MM55_2387
15 Jun 2010
55-10
Page 6 All
EFFECTIVITY:
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
15 Jun 2010
Figure 55-102
Horizontal Stabilizer Removal - Method #2
SR22_MM55_2152
NOTE
Draw an offset line 1.0 inch (2.54 cm) from the horizontal
stabilizer root around entire surface of horizontal stabilizer.
Repeat on opposite side.
Remove bolt and washer securing ground wire to elevator hinge
bracket on aft horizontal stabilizer and stow ground wire.
WEDGE
(REF)
If leading edge of remnant is still adhered to fuselage flange, alternately
position flat end of wedge to sides of remnant and strike with hammer until
remnant is loosened.
Position cutting end of wedge between aft remnant and fuselage flange.
Strike back of wedge forward to leading edge of remnant.
Using reciprocating saw with 6 inch (15 cm) blade, cut through spar of
remnant to remove core.
Using reciprocating saw with 6 inch (15 cm) blade, at offset line, cut horizontal
stabilizer section from empennage. Repeat on opposite side.
HORIZONTAL STABILIZER
COMPOSITE REMNANT
(REF)
HORIZONTAL STABILIZER
(REF)
1.0 inch (2.54 cm)
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
55-10
Page 7
All
EFFECTIVITY:
(l) Remove residue. (See Figure 55-103)
1Apply low-tack tape over LH access panel opening to restrict debris from entering
empennage.
2Plug inside of empennage with breather material to contain debris during residue
removal.
CAUTION: Protect skin of airplane from scuffing against vacuum nozzle using
low-tack tape as barrier between structures.
3Apply low-tack tape to airplane skin below fuselage flange where vacuum nozzle will
be positioned. Position vacuum nozzle upward and secure to empennage with tape.
Turn vacuum on.
CAUTION: If installed, do not remove shims from bonding flange on fuselage.
Removal of shims will require reinstallation of shim and additional
adjustments.
Do not damage the bonding flange when removing residual material.
4Using 90° die grinder with 80-grit sanding drum, remove remaining composite and
adhesive from bonding flange on fuselage.
5Use low-profile orbital sander for more controlled adhesive removal as majority of
residue is removed. Hand sand when necessary at leading edge until at least 70%
of original laminate surface is exposed.
6Solvent clean bonding flange on fuselage. (Refer to 20-30)
7Repeat residue removal at remaining fuselage flange surfaces.
(m) Horizontal Stabilizer Removal Method #1: Inspect horizontal stabilizer for damage and
repair as necessary.
1If extent of damage does not exceed 2 plies, perform Laminating - In Place Method
installing twice as many plies as the original lay-up. (Refer to 51-20)
2If extent of damage is greater than 2 plies, contact Cirrus Design for disposition.
(Refer to AMM-Intro-00)
(n) Inspect fuselage flange for damage and repair as necessary.
1If extent of damage does not exceed 2 plies, no repair is necessary.
2If extent of damage is equal to 3 - 6 plies, perform Laminating - In Place Method
installing one ply for each ply replaced in the original lay-up. (Refer to 51-20)
3If extent of damage is greater than 6 plies, contact Cirrus Design for disposition.
(Refer to AMM-Intro-00)
15 Jun 2010
55-10
Page 8 All
EFFECTIVITY:
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
15 Jun 2010
Figure 55-103
Residue Removal
SR22_MM55_2154
FUSELAGE BONDING
FLANGE
(REF)
If installed, do not remove shims from bonding flange on fuselage.
Removal of shims will require reinstallation of shim and additional
adjustments.
Protect skin of airplane from scuffing against vacuum nozzle
using low-tack tape as barrier between structures.
NOTE
Do not damage the bonding flange when removing residual material.
SHIMS
(REF)
SHIM
(REF)
ADHESIVE
(REF)
SHIM
(REF)
HORIZONTAL STABILIZER
COMPOSITE REMNANT
(REF)
SHIM
(REF)
LEGEND
1. Vacuum
2. Tape
FUSELAGE
BONDING
FLANGE
(REF)
FUSELAGE
BONDING
FLANGE
(REF)
FUSELAGE
BONDING
FLANGE
(REF)
1
2
Using 90° die grinder with 80-grit sanding drum, remove remaining
composite and adhesive from bonding flange on fuselage. Use
low-profile orbital sander for more controlled adhesive removal as
majority of residue is removed. Hand sand when necessary at leading
edge until at least 70% of original laminate surface is exposed.
HORIZONTAL
STABILIZER
COMPOSITE
REMNANT
(REF)
Serials 22-0821 & subs,
22T-0001 & subs.
Serials 22-0002
thru 22-0820.
SHIM
(REF)
ADHESIVE
(REF)
Serials 22-0821 & subs,
22T-0001 & subs.
Serials 22-0002
thru 22-0820.
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
55-10
Page 9
All
EFFECTIVITY:
(2) Installation - Horizontal Stabilizer
Two methods of horizontal stabilizer installation are explained. Method #1 uses a permanent
floor mounted fixture during bonding procedures. Method #2 uses a portable tool.
WARNING: Installation of the horizontal stabilizer assembly requires a maintenance
check flight performed by a Cirrus Design authorized test pilot. Contact Cir-
rus Design prior to performing maintenance to schedule check flight.
CAUTION: Proper application of PTM&W ES6292-Based Structural Adhesive is critical to
obtaining full bond strength. The application procedure defined in this procedure
differs from commonly used MGS L418-Based Structural Adhesive and should be
fully understood prior to performing the installation.
(a) Acquire necessary tools, equipment, and supplies.
Description P/N or Spec. Supplier Purpose
Permanent Floor Mounted
Fixture - using Method #1
T6693 Cirrus Design
Duluth, MN 55811
218-727-2737
Bond
Horizontal to
Fuselage
Portable Tool w/ Horizontal
Stands - using Method #2
T11011 Cirrus Design
Duluth, MN 55811
218-727-2737
Bond
Horizontal to
Fuselage
Ruler Gauge (Pegged),
Forward and Aft - using
Method #2
T6320 Cirrus Design
Duluth, MN 55811
218-727-2737
Leveling
Tail Jack Stand - using
Method #2
- Any Source Leveling
Aircraft Hydraulic Jack (2) -
using Method #2
- Any Source Leveling
Transit w/ Base - Any Source Leveling
Digital Level - Any Source Leveling
Tape Measure - Any Source Leveling
Tail Cross Pin T6149 Cirrus Design
Duluth, MN 55811
218-727-2737
Leveling
Horizontal Incidence Tem-
plate, HS36, LH
T1835 Cirrus Design
Duluth, MN 55811
218-727-2737
Measurement
Horizontal Incidence Tem-
plate, HS36, RH
T1836 Cirrus Design
Duluth, MN 55811
218-727-2737
Measurement
Horizontal Incidence Tem-
plate, HS72, LH
T1837 Cirrus Design
Duluth, MN 55811
218-727-2737
Measurement
19 Sep 2017
55-10
Page 10 All
EFFECTIVITY:
CIRRUS AIRPLANE MAINTENANCE MANUAL MODELS SR22 AND SR22T
19 Sep 2017
Horizontal Incidence Tem-
plate, HS72, RH
T1838 Cirrus Design
Duluth, MN 55811
218-727-2737
Measurement
Feeler Gauge 0.140-inch Any Source Bond line
Tolerance
Pastry Bag DPBR-18 Bakery Crafts
West Chester, OH 45071
800-543-1673
Application
Flexible Spreader 2-inch Any Source Application
Thermocouple Monitor
With Infrared-RS232 adap-
tor, serial adaptor, and 2
Type J Thermocouple
Probes
600-1050/
600-0092
Telatemp Corporation
Fullerton, California 92831
800-321-5160
Indicating and
Recording
Insulation Material AR04044 Mac ARTHUR CO.
St. Paul, Mn. 55114
800-777-7507
Post Curing
Sheet Metal - Any Source Post Curing
Curing, Empennage Heat
Shield
T7102 Cirrus Design
Duluth, MN 55811
218-727-2737
Curing
Initial Curing Enclosure (w/
Slit), LH
T6856-1 Cirrus Design
Duluth, MN 55811
218-727-2737
Initial Curing
Initial Curing Enclosure (w/
Slit), RH
T6856-2 Cirrus Design
Duluth, MN 55811
218-727-2737
Initial Curing
Post Curing Enclosure
(w/o Slit), LH
T6857-1 Cirrus Design
Duluth, MN 55811
218-727-2737
Post Curing
Post Curing Enclosure (w/o
Slit), RH
T6857-2 Cirrus Design
Duluth, MN 55811
218-727-2737
Post Curing
Electronic Temperature
Control Unit
A419ABG-3C
(for 120 VAC)
Johnson Controls
Milwaukee, WI 53201
414-524-1200
Temperature
Control
A419ABC-1C
(for 240 VAC)
Infrared Thermometer MiniTemp MT4
w/ laser point
Raytek Corporation
Santa Cruz, CA 95061
800-866-5478
Measurement
Bagging Film Breather (Refer to 51-30) (Refer to 51-30) Curing
Description P/N or Spec. Supplier Purpose