Cisco ASR 1002-HX User manual

Removing and Replacing FRUs
This chapter describes procedures for removing and replacing field-replaceable units (FRUs) from Cisco
1002-HX Routers.
•Removing and Replacing the Crypto Modules, on page 1
•Removing AC Power Supplies, on page 4
•Installing AC Power Supplies, on page 5
•Removing DC Input Power Supplies, on page 5
•Installing DC Input Power Supplies, on page 6
•Removing and Replacing USB Flash Memory Stick, on page 9
•Removing and Replacing a DIMM, on page 9
•Removing and Replacing an EPA, on page 18
•Removing and Replacing a NIM, on page 20
•Removing and Replacing Fans, on page 22
•Repacking the Router, on page 30
Removing and Replacing the Crypto Modules
The following sections describe the procedures for removing and replacing the Cisco ASR 1001-HX Router
and Cisco ASR 1002-HX Router crypto modules.
The crypto modules in Cisco ASR 1001-HX Router and Cisco ASR 1002-HX Router are optional and
field-upgradeable components
Note
Removing and Replacing the Crypto Module in a Cisco ASR 1001-HX Router
Before you begin
Perform the following steps before you begin the process of installing the crypto module in a Cisco ASR
1001-HX Router:
• Shut down the router. Enter the copy running-config startup-configcommand to save the configuration
to NVRAM.
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• Use an ESD-preventive wrist strap.
• Remove the power supplies before you remove the chassis top cover.
The top cover cannot be removed until the power supplies are removed from the
chassis. The chassis has a safety mechanism built in to prevent the removal of
the top cover until the power supplies are removed.
Caution
Procedure
Step 1 With an ESD wrist strap on, remove the power supplies from the chassis.
The chassis cover cannot be removed until the power supplies are removed from the chassis.
Note
For instructions about how to remove the AC and DC power supplies, see:
•Removing AC Power Supplies
•Removing DC Input Power Supplies
Step 2 Remove the router from the rack.
Step 3 Remove the chassis top cover by performing the following steps:
a) Remove the fourteen top surface screws on the chassis cover.
b) Remove the two screws from the left side of the chassis and the two screws from the right side of the
chassis.
c) Putting your thumbs in the thumb depression shown in the following figure, slide the cover slightly
backward and lift it off of the chassis.
Figure 1: Cisco ASR 1001-HX Router Top Cover Screw Locations
Thumb depression location1
Step 4 Remove the crypto module from its ESD bag.
Step 5 Carefully align the crypto module with its connector on the mother board and snap into place.
Step 6 Install the four screws into the location shown below and torque it to 5 in-lbs.
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Removing and Replacing FRUs
Removing and Replacing the Crypto Module in a Cisco ASR 1001-HX Router

Figure 2: Cisco ASR 1001-HX Router Crypto Module
Crypto module2Screws1
Step 7 Install the cover.
Step 8 Install the chassis in the rack.
Step 9 Power up the router by plugging in the power supplies and placing the chassis power switch to the On position.
Step 10 Use the show platform hardware crypto-device 0 status command to verify successful installation:
Router# show platform hardware crypto-device 0 status
Encryption processor is functional
Removing and Replacing the Crypto Module in a Cisco ASR 1002-HX Router
Before you begin
To install the crypto module, you must shut down the router and remove it from the rack. Enter the copy
running-config startup-config command to save the configuration to NVRAM.
Procedure
Step 1 Power down the router by placing the chassis power switch in the Standby position and unplug the power
supplies.
Step 2 Remove the router from the rack.
Step 3 Open the access panel on the right side of the chassis by removing the 5 screws, as shown in the following
figure.
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Removing and Replacing FRUs
Removing and Replacing the Crypto Module in a Cisco ASR 1002-HX Router

Figure 3: Access Panel Screws
Step 4 Align the crypto module with the guide rails and carefully slide the crypto module into the slot until it is fully
seated.
Figure 4: Installing the Crypto Module
Step 5 Tighten the captive installation screws on the crypto module.
Step 6 Replace the access panel and screws.
Step 7 Install the chassis in the rack.
Step 8 Power up the router by plugging in the power supplies and placing the chassis power switch to the On position.
Step 9 Use the show platform hardware crypto-device 0 status command to verify successful installation:
Router# show platform hardware crypto-device 0 status
Encryption processor is functional
Removing AC Power Supplies
Procedure
Step 1 Ensure that the chassis power switch is in the Standby position.
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Removing and Replacing FRUs
Removing AC Power Supplies

It is not required to place the chassis power switch in the Standby position if you want to hot-swap
a single power supply.
Note
Step 2 Unplug the power cable from the power supply.
Step 3 Press the retaining latch towards the pull handle, grasp the handle with one hand, and pull the power supply
out of the slot while supporting the weight of the power supply with the other hand.
Step 4 Repeat these steps if it is required to remove the other AC power supply.
Installing AC Power Supplies
Do not install the power supplies with the chassis cover off.
Note
Procedure
Step 1 Ensure that the chassis power switch on the chassis is in the Standby position.
It is not required to place the chassis power switch in the Standby position if you want to hot-swap
a single power supply.
Note
Step 2 Insert the power supply module into the appropriate slot(s), making sure that the retention latch is firmly
placed. You can verify that the power supply module is firmly latched by gently pulling the power supply
handle.
Step 3 Insert the power supply cables firmly into the power supplies.
Ensure that both power supplies are inserted firmly and the power cords are in place.
Note
Step 4 If you have changed the chassis power switch to the Standby position in Step 1, press the power switch to the
On position.
The power supply LEDs are illuminated (green).
Removing DC Input Power Supplies
The DC power supply has a terminal block that is installed into the power supply terminal block header.
Procedure
Step 1 Turn off the circuit breaker from the power source.
Step 2 Ensure that the chassis power switch is in the Standby position.
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Removing and Replacing FRUs
Installing AC Power Supplies

It is not required to place the chassis power switch in the Standby position if you want to hot-swap
a single power supply.
Note
Step 3 Remove the plastic cover from the terminal block.
Step 4 Unscrew the two terminal block screws on the unit and remove the wires from the power supply.
Step 5 Press the power supply retaining latch towards the pull handle, grasp the handle with one hand, and pull the
power supply out of the slot while supporting the weight of the power supply with the other hand.
Installing DC Input Power Supplies
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Warning
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning
Do not install the power supplies with the chassis cover off.
Note
This section describes how to install the DC power supply input power leads to the DC input power supply.
Before you begin, read these important notices:
• The color coding of the DC input power supply leads depends on the color coding of the DC power
source at your site. Ensure that the lead color coding you choose for the DC input power supply matches
the lead color coding used at the DC power source and verify that the power source is connected to the
negative (–) terminal and to the positive (+) terminal on the power supply.
• Ensure that the chassis ground is connected on the chassis before you begin installing the DC power
supply. Follow the steps provided in the "Chassis Ground Connection" section.
• For DC input power cables, the wire gauge is based on the National Electrical Code (NEC) and local
codes for 26 amp service at nominal DC input voltage (–40/–72 VDC). One pair of cable leads, source
DC (–) and source DC return (+), are required for each power distribution unit (PDU). These cables are
available from any commercial cable vendor. All DC input power cables for the chassis should be 10
gauge wire and cable lengths should match within 10 percent of deviation.
Each DC input power cable is terminated at the PDU by a cable lug, as shown in the following figure.
DC input power cables must be connected to the PDU terminal studs in the proper positive (+) and negative
(–) polarity. In some cases, the DC cable leads are labeled, which is a relatively safe indication of the polarity.
However, you must verify the polarity by measuring the voltage between the DC cable leads. When making
the measurement, the positive (+) lead and the negative (–) lead must always match the (+) and (–) labels on
the power distribution unit.
Note
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Removing and Replacing FRUs
Installing DC Input Power Supplies

Figure 5: DC Input Power Cable Lug
To avoid hazardous conditions, all components in the area where DC input power is accessible must be
properly insulated. Therefore, before installing the DC cable lugs, be sure to insulate the lugs according to
the manufacturer's instructions.
Note
Wiring the DC Input Power Source
To reduce risk of electric shock, when installing or replacing the unit, the ground connection must always be
made first and disconnected last.
Warning
Procedure
Step 1 Turn off the circuit breaker from the power source.
Step 2 Ensure that the chassis power switch is in the Standby position.
It is not required to place the power switch in the Standby position if you want to hot-swap a single
power supply.
Note
Step 3 Remove the plastic cover from the terminal block.
Before you continue to install the terminal block ground wires, stop and perform Step 4.
Caution
Step 4 To prevent any contact with metal lead on the ground wire and the plastic cover, you must wrap the positive
and negative lead cables with sleeving. Insulate the lug with shrink sleeving for each lead wire if using
non-insulated crimp terminals. Sleeving is not required for insulated terminals.
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Removing and Replacing FRUs
Wiring the DC Input Power Source

Figure 6: DC Power Supply Terminal Block Ground Cable Lugs
This illustration shows the DC power supply for the Cisco ASR 1002-HX Router. The airflow for
the Cisco ASR 1002-HX Router is reverse of what is shown in this illustration.
Note
Step 5 For easier cable-management, insert the negative lead cable first. Replace the ground lug with cable in the
following order:
a) Wire terminal
b) Screw with captive washer
Step 6 Tighten the M3 Screw with captive washer to recommended torque of 5 in-lbs for the positive stud and wire.
Secure the wires coming in from the terminal block so that they cannot be disturbed by casual
contact.
Note
Step 7 Replace the terminal block plastic cover. The plastic cover is slotted and keyed to fit correctly over the terminal
block.
Step 8 Turn on the circuit breaker at the power source.
Step 9 If you have changed the chassis power switch to the Standby position in step 2, turn the power switch to the
On position.
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Removing and Replacing FRUs
Wiring the DC Input Power Source

The power supply LEDs illuminate green.
Removing and Replacing USB Flash Memory Stick
The contains USB ports for a flash memory stick to store configurations or Cisco IOS XE consolidated
packages.
Do not remove a USB Flash memory stick when issuing a file access command or a read/write operation to
the Flash memory stick when it is processing. The router might reload or the USB Flash memory stick may
get damaged. Prior to the removal of the USB device, check to see if the USB activity LED on the front panel
is flashing.
Caution
To remove and then replace a USB flash memory stick, follow these steps:
Procedure
Step 1 Pull the flash memory stick from the USB port.
Step 2 To replace a Cisco USB Flash memory stick, insert the module into USB port 0 or 1. The Flash memory stick
can be inserted only in one way, and can be inserted or removed regardless of whether the router is powered
up or not.
Removing and Replacing a DIMM
This section describes how to replace the DIMMs on the .
You might have to upgrade a DIMM for the following reasons:
• You have upgraded to a new Cisco IOS feature set or release that requires more memory.
• You are using very large routing tables or many protocols.
The DIMM component is keyed and slotted for easier connection.
Removing a DIMM from a Cisco ASR 1001-HX Router
Before you begin
Perform the following steps before you begin the process of removing and replacing a DIMM from a Cisco
ASR 1001-HX Router:
• Use an ESD-preventive wrist strap.
• Back up the data that you want to save.
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Removing and Replacing FRUs
Removing and Replacing USB Flash Memory Stick

• Remove the power supplies before you remove the chassis top cover.
The top cover cannot be removed until the power supplies are removed from the
chassis. The chassis has a safety mechanism built in to prevent the removal of
the top cover until the power supplies are removed.
Caution
Procedure
Step 1 With an ESD wrist strap on, remove the power supplies from the chassis.
The chassis cover cannot be removed until the power supplies are removed from the chassis.
Note
For instructions about how to remove the AC and DC power supplies, see:
•Removing AC Power Supplies
•Removing DC Input Power Supplies
Step 2 Remove the chassis top cover by performing the following steps:
a) Remove the fourteen top surface screws on the chassis cover.
b) Remove the two screws from the left side of the chassis and the two screws from the right side of the
chassis.
c) Putting your thumbs in the thumb depression shown in the following figure, slide the cover slightly
backward and lift it off of the chassis.
Figure 7: Cisco ASR 1001-HX Router Top Cover Screw Locations
Thumb depression location1
Step 3 Locate the DIMMs on the router.
The following figure shows the location of the DIMM slots in the Cisco ASR 1001-HX Router.
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Removing and Replacing FRUs
Removing a DIMM from a Cisco ASR 1001-HX Router