CKD Xeroaqua GX Series User manual

SM−13235−A
INSTRUCTION
MANUAL
REFRIGERATEDCOMPRESSEDAIRDRYER
XeroaquaGXSeries
GX8000Series
GX8004,GX8006,GX8008,GX8011,
GX8015,GX8022,GX8037
GX8100Series
GX8155,GX8175
OCT-076thEdition
CKDCorporation
●Thisproductis"industrialuse."Becarefulofhandlingenough.
●Besuretoreadthismanualbeforeinstallingandoperatingyour
dryer.
● The end of a book serves as a CKD WARRANTY. Please save
carefully.

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This dryer must be operated by a person who has basic knowledge of electric, compressed
air,liquid, piping, refrigerant, etc. We are not responsible for any accidents caused when a
person who does not have the basic knowledge or who is not well trained installation,
operation, repair, etc.
Improper operation may cause poor performance of the dryer or may cause accidents.
We applied a variety of safety measures to our dryers, but improper handling of dryers could
cause accidents. Thus, be sure to read and fully understand this manual before using them.
"Keep this manual together with the dryer".
Caution for safety
Cautions at operation are indicated in the following
two ways.
WARNING CAUTION
used when improper handling could kill or seriously harm operators
WARNING
used when improper handling could harm operators or damage objects
CAUTION
This dryer is industrials. Be sure to fully attend to using the dryer.
★
Be sure to connect earth to prevent electrical
shock.
EARTH CONNECTION
★
The dryer is hot for a while after shut down the dryer.
●
Be sure to turn off the power and to confirm that dryer
becomes cool before inspection.
CAUTION: HIGH TEMPERATURE
★
You could fall if you climb on the panel.
●
Do not climb on the panel.
CAUTION: FOOT HOLD
WARNING: ROTATION
★
The fan may start rotating suddenly and may be harmful.
Do not put your hands or objects into the fan area.
●
Be sure to turn off the power before inspection.
WARNING: ELECTRICAL SHOCK
★
Power supply terminal box, switches, etc. may cause
you electrical shock.
●
Be sure to turn off the power before inspection. Do
not operate the dryer with your wet hands.
Safety instructions

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TableofContents
Safetyinstrauction ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1
1.Introduction ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3
2.Certificateofpressurevessl ・・・・・・・・・・・・・・・・・・・・・・・・・3
3.Cautions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・4
3.1Transportation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4
3.2Operationenvironment・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4
3.3Cautionsatoperation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
4.Installation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・6
4.1Confirmthefollowing・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6
4.2Thenameofeachpart・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7
4.3Operationpanel・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8
4.4Electriccomponent・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9
4.5Installationfeatures・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 11
4.6Fixixation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 11
4.7Airpiping・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12
4.8Drainpiping・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13
4.9Electricalwiring・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 14
5.Functionalexplanation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・16
5.1Functionalexplanation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 16
5.2Systemdiagram・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 17
6.Preparation&operation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・19
6.1Preparationforoperation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 19
6.2Howtostartandstopthedryer・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 19
6.3Whensafetydeviceturnsonandthedryerstopsrunning・・・・・・・ 20
7.Maintenanceandcheckpoint ・・・・・・・・・・・・・・・・・・・・・・・・・・21
7.1Itemsofmaintenanceandcheckpoint・・・・・・・・・・・・・・・・・・・・・・・・・・ 21
7.2Consumablesandmaintenanceparts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 22
7.3Storage・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 23
8.Aftersalesservice ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・23
9.Troubleshooting ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・24
10.Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・26
11.Dimensions&Weight ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・27
12.Electricalcircuit ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・29
13.CKDWARRANTY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・38

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ThankyouverymuchforpurchasingCKDProduct.
Thismanualexplainsbasicpointsofinstallation,operation,etc.tohaveourrefrigeratedairdryer,
XeroaquaGXSeriesperformattheirbest.Besuretoreadthismanualbeforeusingyourdryer.
Keepthismanualtogetherwiththedryer.
1.Keepthecertificateofpressurevessel
Thismachineisinstalledapressurevesselthatisappliedthesecondclasspressurevesselof
boilerandpressurevesselsafetyregulationbytheJapanMinistryofLabor.Themachineis
shippedwithacertificateofthesecondclasspressurevessel.Thiscertificateshouldbekept
carefullywiththismachinewhilethismachineisoperated.(Itisnotnecessarytosubmitthe
relevantdocumentstothelaborstandardinspectionofficefromOctober1,1990.)
2.Handlingforthesecondclasspressurevesselcertificate
1)
Second class pressure vessel cannot be transferred, rent, and installed without the
requirementsofstructure.Thecertificatesofthesecondclasspressurevesselsuppliedwith
themachineareimportantdocumentsthatcertifythepressurevesselsmeettherequirement
forthestructure.
2)
Carefullykeepcertificatesofthesecondclasspressurevesselinasafeplacesothatitisnot
damaged,broken,orlost.
3)
Ifyouwantreissuethecertificatesofsecondclasspressurevessel,itmustbewithinone
yearfromindividualinspection.Otherwise,itisabsolutelynecessarytoinspectthepressure
vesselagain.
4)
Inspectfollowingitemsonceayearbyyourself,thenpleasekeepthoseresultsforthree
yearsafterinstallationofsecondclasspressurevessels.
①
Checkthemainbodyfordamage.
②
Checkthelidtighteningboltsforwear.
③
Checkthepipingandvalvesfordamage
1.Introduction
2.Certificateofpressurevessel

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3.1Transportation
1)
Donotfalldownthedryer.Alsodonotgivevibrationorimpacttothedryer.
*Internalpartscouldgetdamaged.
2)
Donotclimbuponthedryerorputobjectsonthedryer.
*Workerscouldgethurt.
3)
Movetheproductwithaforkliftasshowninthedrawing.
4)
Movetheproductwithacrane.
Suspendtheproductasshowninthedrawing.
Supportingplate
Thelengthofthesupportingplates(B)shouldbelongerthanthe
widthofthedryer(A)byapproximately100mm.
Putsomethingsoftbetweenairdryerandthesupportingplatesto
preventdamagesondryerpanel.
GX8000 Series GX8100Series
3.2OperationEnvironment
1)
Donotinstallthedryeroutdoor.
*Thisproductdosenothavewater-proofstructure.Waterorrainsplashingtoitselectrical
systemcouldresultinleakorfire.
2)
Operatingambienttemperatureshouldbe2to43 ゚ C(nocondensation).
*Drainfreezesunderthetemperatureof2℃orbelow,andthiscouldcausebreak-down
Operationunderthetemperatureof43 ゚ Corabovecouldstoptheoperationabnormally
orcouldshortentheservicelifeoftheproduct.
3)
Donotusethedryerinaplacewithdirectsunlight,powderdust,heatproducingobjects,
corrosivegas,explosivegas,ignitablegasorcombustiblegas.
*Break-down,explosion,orfiremayresult.
Put something soft between air dryer and the fork lift to
prevent damage on dryer panel.
Dryer
Extrude claws.
Since there is no fork hole, please carry GX8000
series the whole bottom material of packing.
3.Cautions

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3.3Cautionsatoperation
1)
Donotusethedryertoremovehumidityofexceptcompressedair.
Break-down,explosion,orfiremayresult.
2)
Installanearthleakagebreakeratpowersupply.
*Electricshockmayresult.
3)
Groundtoearth.
*Causesofanelectricshockorafire.
4)
Usethedryerwithinspecifications.
*Operationmaystopabnormally,ortheproductʼsservicelifemaybeshortened.
5)
Donotfrequentstartandstopthedryer.
Holdfrequencyofstarting/shuttingoffwithin6times/hour,keepitrunningforatleast5
minutesbeforeshuttingitoffandholdrestartingitfor3minutesorlonger.
*Break-downorshorterservicelifeoftheproductmayresult.
6)
Donotturnonthepowersupplywithoutthepanelon.
*Electricshockorheatinjurymayresult,orrotationpartscouldhurtworkers.
7)
Removedrainbeforeitentersthedryerwhendrainflowsintothedryerwithcompressed
air.
*Draincouldleaktothesecondarysideofthedryer.
8)
Don'tcarryoutreconstructionofthismachine.
*Itbecomesanunexpectedaccidentandthecauseofalifefall.
9)
Donotusethedryerforpneumaticcaissonshieldorrespiratorymedicalequipment.
*Itcouldcauseanaccidentincludesinjury.
10)
Donotusethedryerfortransportationdevicessuchasautomobile,shipetc.
*Vibrationcouldbeacauseofbreakdownoftheinternalcomponents.

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4.Installation
4.1
Confirmthefollowing.
1) Confirmthecontentsonthelabel.(ModelNo.,Spec.etc.)
GX8000series GX8100 series
Accessories
GX8000series GX8100series
InstructionManual 〇 〇
Certificatefor
withstandpressure − 〇 (Only GX8175)
Y-typestrainer 〇 −
Bothscrewnipple 〇 −
Singleelbow 〇 −
Insertring 〇 −
Draintube 〇 −
① ② ③ ④ ⑤ ⑥ ⑦
GX8004-AC220V 1φAC220V50/60Hz 1.3/1.4 R-22,*1 1.6 0.5/0.55 35
GX8004-AC230V 1φAC230V50/60Hz 1.3/1.3 R-22,*1 1.6 0.5/0.55 35
GX8004-AC240V 1φAC240V50/60Hz 1.2/1.2 R-22,*1 1.6 0.5/0.55 35
GX8006-AC220V 1φAC220V50/60Hz 1.4/1.7 R-22,*1 1.6 0.74/0.81 40
GX8006-AC230V 1φAC230V50/60Hz 1.3/1.6 R-22,*1 1.6 0.74/0.81 40
GX8006-AC240V 1φAC240V50/60Hz 1.3/1.5 R-22,*1 1.6 0.74/0.81 40
GX8008-AC220V 1φAC220V50/60Hz 2.9/2.4 R-22,*1 1.6 1.2/1.3 46
GX8008-AC230V 1φAC230V50/60Hz 2.7/2.3 R-22,*1 1.6 1.2/1.3 46
GX8008-AC240V 1φAC240V50/60Hz 2.6/2.2 R-22,*1 1.6 1.2/1.3 46
GX8011-AC220V 1φAC220V50/60Hz 3.2/2.9 R-22,*1 1.6 1.65/1.82 60
GX8011-AC230V 1φAC230V50/60Hz 3.0/2.7 R-22,*1 1.6 1.65/1.82 60
GX8011-AC240V 1φAC240V50/60Hz 2.9/2.6 R-22,*1 1.6 1.65/1.82 60
GX8015-AC380V 3φAC380V50/60Hz 2.3/2.5 R-22,*1 1.6 2.8/3.1 93
GX8015-AC400V 3φAC400V50/60Hz 2.2/2.4 R-22,*1 1.6 2.8/3.1 93
GX8015-AC415V 3φAC415V50/60Hz 2.1/2.3 R-22,*1 1.6 2.8/3.1 93
GX8022-AC380V 3φAC380V50/60Hz 3.0/3.3 R-22,*1 1.6 3.9/4.3 110
GX8022-AC400V 3φAC400V50/60Hz 2.9/3.1 R-22,*1 1.6 3.9/4.3 110
GX8022-AC415V 3φAC415V50/60Hz 2.8/3.0 R-22,*1 1.6 3.9/4.3 110
GX8037-AC380V 3φAC380V50/60Hz 4.5/5.4 R-22,*1 1.6 6.6/7.3 150
GX8037-AC400V 3φAC400V50/60Hz 4.2/5.1 R-22,*1 1.6 6.6/7.3 150
GX8037-AC415V 3φAC415V50/60Hz 4.1/4.9 R-22,*1 1.6 6.6/7.3 150
GX8155-AC380V 3φAC380V50Hz 5.7 R-407C,*1 1.0 9.6 230
GX8155-AC400V 3φAC400V50Hz 5.4 R-407C,*1 1.0 9.6 230
GX8155-AC415V 3φAC415V50Hz 5.2 R-407C,*1 1.0 9.6 230
GX8175-AC380V 3φAC380V50Hz 7.2 R-407C,*1 1.0 10.5 235
GX8175-AC400V 3φAC400V50Hz 6.9 R-407C,*1 1.0 10.5 235
GX8175-AC415V 3ΦAC415V50Hz 6.6 R-407C,*1 1.0 10.5 235
*1Theamountofrefrigerantisindicated.
【Note】Ifthecontentsarenotclearorthereareanyquestions,pleasecontactCKDordistributorsbeforeusing
thedryer.
2) Confirmdamageortransformationthatismadeduringthetransportation.
3) Attachmentlist.
Checkwhetherthereareallaccessories.(Refertoabove.)
POWER・・・operatingvoltage
MAX.PRESS・・・max.inletairpressure
MAX.AIRTEMP・・・max.inletairtemperature
AIRFLOW・・・flowlate
CURRENT・・・operatingcurrent
MASS・・・
REFRIGERANT・・・refrigeranttype&mass
SERIALNo.・・・serialnumber

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4.2Thenameofeachpart
(1) GX8004
(2) GX8006,GX8008,GX8011
(3) GX8015,GX8022,GX8037
No. Name Q’ty Note
1 Compressor 1
2 Condenser 1
3 Fan, fan motor 2
4 Heat exchanger unit 1
5 Solenoid valve 1 For drain discharge
6 Capacity control valve 1
7 Strainer 1
8 Capillary tube 1
9 Solenoid valve 1 For liquid injection
10 Capillary tube 1 For liquid injection
11 Dust filter 1
12 Operation panel 1
13 Electrical panel 1
14 Transformer 1
No. Name Q’ty Note
1 Compressor 1
2 Condenser 1
3 Fan, fan motor 1
4 Heat exchanger unit 1
5 Solenoid valve 1 For drain discharge
6 Capacity control valve 1
7 Strainer 1
8 Capillary tube 1
9 Solenoid valve 1 For liquid injection
10 Capillary tube 1 For liquid injection
11 Dust filter 1
12 Operation panel 1
13 Electrical panel 1
14 Transformer 1
No. Name Q’ty Note
1 Compressor 1
2 Condenser 1
3 Fan, fan motor 1
4 Heat exchanger unit 1
5 Solenoid valve 1 For drain discharge
6 Capacity control valve 1
7 Strainer 1
8 Capillary tube 1
9 Solenoid valve 1 For liquid injection
10 Capillary tube 1 For liquid injection
11 Dust filter 1
12 Operation panel 1
13 Electrical panel 1
14 Transformer 1

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(4) GX8155
(5) GX8175
4.3
Operationpanel
No. Name Q’ty
1 Air inlet 1
2 Air outlet 1
3 Drain port 1
4 Manual drain port 1
5 Solenoid valve 1
6 Heat exchanger 1
7 Compressor 1
8 Condenser 1
9 Fan motor 2
10 Fan blade 2
11 Capacity control valve 1
12 Dew point gauge 1
13 Electric box 1
14 Service valve 2
15 Power hole 1
16 Transformer 1
17 Accumulator 1
No. Name Q’ty
1 Air inlet 1
2 Air outlet 1
3 Drain port 1
4 Manual drain port 1
5 Solenoid valve 1
6 Heat exchanger 1
7 Compressor 1
8 Condenser 1
9 Fan motor 2
10 Fan blade 2
11 Capacity control valve 1
12 Dew point gauge 1
13 Electric box 1
14 Service valve 2
15 Power hole 1
16 Accumulator 1
17 Transformer 1

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4.4Electriccomponent
(1)
GX8004,GX8006,GX8008,GX8011
RearsideLeftside
(2)
GX8015
(
3
)
GX8022,GX8037

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(
4
)
GX8155
(
5
)
GX8175

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4.5 Installationfeatures
1) Donotinstallthedryeroutdoororhighhumidityplace.
*Thisproductdoesnothavewaterproofstructure.
Waterorrainsplashing,highhumidity(=85%RHorover)couldcauseleakorfiretoelectrical
systems.
2) Operatingambienttemperatureshouldbe2to43℃withnocondensation.
*Drainfreezeunderthetemperatureof2℃orbelow,andthiscouldcausebreakdown.
Operationunderthetemperatureof43℃orabovecouldstoptheoperationabnormallyorcould
shortentheservicelifeoftheproduct.
3) Installthedryerwithoutdirectsunlight,powderdust,heatingelements,corrosivegas,
explosivegas,inflammablegasorcombustibles.
*Breakdown,explosionorignitionmayresult.
4) Theinstallationfloorshouldhaveasolidconcretefoundationwithlevelandflatsurface.
*Weakorinclinfoundationmaycausenoiseandvibration.
5) Needtokeepspacesasafollowingfigureformaintenance.
Donotentertheexhaustairtoexhausttoupperpart.
*Anunusualstopmaybecarriedout.
GX8000series GX8100series
4.6Fixixation
Fixthedryerbodybyanchorboltstoavoidthedryerfallingduetoearthquakeorimpact.
※1※2
GX8004
GX8006
GX8008
GX8011
GX8015
M8× 70 φ10
GX8022
GX8037 M10× 100 φ12
GX8155
GX8175 M12× 70 φ16

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4.7Airpiping
1)
ConfirmwhichisAirinletorAiroutletbeforepiping.
2)
MounttheattachedY-typestrainerbynippleorbyotherpipes.(GX8000Series)
【CAUTION】
IfuseiscarriedoutwithoutattachingYtypestrainerinanairinlet,itwillbecomefailure
andthecauseofgarbageclogging.
DonotmistakedirectionofYtypestrainer.
Rearside Pipesize
GX8004 Rc
3
/
8
GX8006 Rc
1
/
2
GX8008 Rc
3
/
4
GX8011 Rc
3
/
4
GX8015 Rc1
GX8022 Rc1
GX8037 Rc1
1
/
2
GX8155 R2
GX8175 R2
GX8000series GX8100 series
3)
Installaby-passcircuitintheaircircuit.
〈Onandoffoperation〉 〈24hoursoperation〉
Installationofby-passpipingis Installationoftwodryersis
recommended. recommended. One is used regularly, and
theotherisforemergency.
Note:By-passpipingisnormallyclosed.
Watercomesoutattheendifairflowswhenitisopen.
4)Designthepipinginthewaynottoapplythepipingweighttothedryerbody.
5)Vibrationoftheaircompressorshouldnotbetransmitted.
6)Pipingmustbeabletoenduretheoperatingpressureandtemperature.Noairleakage
isallowedfromconnectionparts.
7)Usezincplatedsteelpipeorstainlesspipe.
8)Flashaircircuitbeforeconnectingpipestoremovedust,etc.

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4.8DrainPiping
1)
Confirmthedrainoutletlocationbeforepiping.
Rearside
GX8000series GX8100 series
Connectthedrainpipetothedrainoutlet(Rc1/4)usingencloseditems.
Haveitsendopenatmosphere.
Fitanutandasleevetothetransparentvinyltubeasshowninfigurebelow.Inserta
insert-ringinthedraintubeuntilithitsthedraintube(end).Thentightenthenutbyhand.
Finally,tightenthenutoneandone-forthtoonehalfbysometoolsuchasaspanneretc.
Encloseditems: Singleelbow(φ10×R1/4)Insert-ring(φ10)
Draintube(O.Dφ10×I.Dφ7×1.5m)
2)
Whenconnectingtheitemsonsaleasthedrainpipe,takethefollowingintoconsideration.
Theinsidediameterofdrainpipemustbeφ7orlargerandthelengthmustbe2morless.
Haveitsendopentoatmosphere.
3)
Drainmaynotbedischargedduetobackpressureifpiperisesinpartorifpipeistoolong.
Usedown-slopepipingtoletdrainflowsmoothly.
4)
Drainisregularlydischargedcompulsorilybyairpressure.Fixdraindischargetube,etc.
firmly.
5)
Drainmustbetreatedifoilismixedinit.Consultindustrialwastetreatmentcompanies
fortreatment.
6)
Usethedraincookatthetimeofamaintenance.

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4.9ElectricalWiring
1)
Usepropervoltage.
*Voltagemustbewithin+/-10%ofratedvoltage.
1)
Mountanearthleakagebreakerwithover-loadprotection(sensitivitycurrent30mAorless)
topowersupply.
2)
Howtoconnectpowersupplycode
GX8000series
Makeaholeforwiringontherubberbushingattheupperbackpartofthedryer.
ConnecttheterminalblockL1andL2(L1,L2,L3ifthreephasetype)and
theearthleakagebreakerbywire.
Useroundring-styleterminal.
Twocoresrequiredforsinglephasetype,andthreecoredrequiredforthree
phasetype.
Fixpowersupplycodebyahandmountedtothecontrolpanel.

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GX8100series
・
Makeaholeforwiringontherubberbushing
attheupperbackpartofthedryer.
・Removethefrontpanel.
Procedure
①Thefrontpanelisliftedupwards.
②Theattachmentguideisremovedfromtheright-and-leftsidepanel.
③Thefrontpanelisliftedupwardsanditextractsfromtheplugpartofthebase.
・
ConnecttheterminalblockL1,L2,L3,andtheearthleakagebreakerbywire.
3)
Howtoconnectearthwire
Aspower
supply
codeconnection,connecttheearthwiretotheterminalboxPEand
theearthterminalinthepanel.(TheDsortgroundingconstructionbytheelectric
constructioncontractorisrequired.)
CAUTION:Donotconnecttheearthwiretoawaterpipe,gaspipe,lightningconductor,etc.
4)
Wiringcapacity(Apowercableanda
groundcable
)
Cablesize(mm
2
)Breakercapacity
(A) Length10m Length20m Length30m Length50m
GX8004 5 2.0 2.0 2.0 2.0
GX8006 5 2.0 2.0 2.0 2.0
GX8008 5 2.0 2.0 2.0 3.5
GX8011 5 2.0 2.0 3.5 5.5
GX8015 5 2.0 2.0 2.0 3.5
GX8022 10 2.0 2.0 3.5 5.5
GX8037 10 2.0 3.5 5.5 8.0
GX8155 10 2.0 5.5 8.0 14.0
GX8175 15 3.5 8.0 14.0 22.0
・PowercableistypeVCT(600Vvinyl
cabtirecable),and
groundcable
istype
IV
(600Vvinylinsulatedwire)asshownbytheabovechart.

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SM-13235-A
>
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5.Functionalexplanation
5.1Functionalexplanation
1)Aircircuit
Thecompressedairwhichbecamewetwarmlyisbeforehandcooledbyprecooler,andthen,it
goesintoanevaporator,heatexchangeiscarriedoutwithcoldfreongas,anditiscooledto
the dew point. Reheat of the compressed air cooled and dehumidified is carried out by
reheater,anditturnsintowarmdryair.
2)Refrigerantcircuit
Itis,andthefreongaswhichbecamehightemperaturehighpressurewiththecompressor
(refrigerant compressor) is cooled and condensed with a condenser, and serves as
high-pressurerefrigerantliquid.Andbydecompressinginacapillarytube,itbecomesthe
liquidoflow-temperaturelowpressure.Usinganevaporator,bycarryingoutheatexchange
withthewarmdampcompressedair,coolantliquidevaporatesandcoolscompressedairby
theevaporationheat.Thegasifiedrefrigerantreturnstoacompressoragain.
3)Draincircuit
Thesteamincompressedairiscooledandcondensedwithanevaporator,anditisservesas
drain(moisture).Thedraintankiscoveredwithdrain.Thedraincollectedinthedraintankis
dischargedperiodicallywhenavalveoperates,andalsothedraincookhasclungsothat
dischargemaybemanuallypossible,pleaseuseitamaintenanceorinanemergency.

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SM-13235-A
>
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5.2SystemDiagram
1) GX8004
2) GX8006,GX8008,GX8011,GX8015,GX8022,GX8037
※ GX8022only

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SM-13235-A
>
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3) GX8155,GX8175

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SM-13235-A
>
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6.Preparationforoperation&Operation
6.1Preparationforoperation
1)
Confirmthatairpiping,electricalwiringanddrainpipingareproperlyconnected.
2)
Confirmthatthegatevalvesnexttothedryerandthegatevalveofby-passpipingare
closed.Confirmthattheairpressureinthepipesiszero.
3)
InXeroaquaGXseries,itcanoperateandstopbyremotecontrol.Refertothefollowing,
whenuseiscarriedoutbyremotecontrol.
<Remoteoperation>
Connectthemomentaryswitch(NO)betweenterminalnumber20and21.
<Remotestop>
RemovetheJumperwirebetweenterminalnumber22and23.
Connectthemomentaryswitch(NC)betweenterminalnumber22and23.
6.2Howtostartandstopthedryer
1)
Turnonthepowersupply.
2)
Atthetimeofmanualoperation,"POWER"lampontheoperationpanelturnson.
3)
Push"START"button("I"mark)ontheoperationpanel.Atthetimeofremotecontrol,
pushthemomentaryswitch(NO)between20and21.Afterawhile,"DEWPOINT"lamp
entersthegreenareaandindicatesairpressuredewpoint.
Note:
During
thedryerisrunning,thefanturnsonandoffrepeatedly.Thisis
normal.
4)
Openthegatevalveonthedryerinletsidegradually.
5)
Openthegatevalveonthedryeroutletsidegradually.
6)
Thedrainremovedbythedryerisregularlydischargedcompulsorilybyairpressurewhen
solenoidvalveison.
Note:Thedrainoutletwithadraincockmountedisforemergency.Normally,itneedstobe
closed.
Atthetimeofmanualoperation,push"STOP"button(("○"mark)ontheoperationpanel.
Pushthemomentaryswitch(NC)connectedbetween22and23."RUN"lampturnsoff,
andthedryerstopsrunning.
Note:
①Frequent turningon and off is causes of trouble. Thefrequencyofstarting/stopis
carriedoutin6orlesstimes/o'clock,andpleasedonotletmestopfor5minutesafter
starting,andalsogivestoptimeastheabovefor3minutes
※Itbecomesthecauseoffailureoralifefall.
②Inthreephasetype,Itdoesnotstart,evenifitwillpushthe"START"button,ifthe
orderofapowersupplyisdifferent.Somethingshouldreplacetwo(L1andL3)among
threephase.
※Do not start in the state where the order to unite is different (electromagnetic
contactoriscompulsorilyoperatedwithafinger).Acompressorbreaksdown.
③Stopanaircompressorandextractresidualpressure,beforestoppingthismachine.
※Theairwhichisnotdehumidifiedmayflowtoasecondarysideofthismachine
④Anoperationsignalcanbetakenbetweenterminalnumber20and21
Contactcapacity:AC125V/DC110V,2A,62.5A,30W
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