CKD Xeroaqua GX Series User manual

ＳＭ−３７２６３７−Ａ
ＩＮＳＴＲＵＣＴＩＯＮＭＡＮＵＡＬ
REFRIGERATEDCOMPRESSEDAIRDRYER
XeroaquaGXSeries

ＧＸ３１０８，ＧＸ３１１１，ＧＸ３１１５，ＧＸ３１２２，
ＧＸ３１３７
ＧＸ５１０３，ＧＸ５１０４，ＧＸ５１０６，ＧＸ５１０８，
ＧＸ５１１１，ＧＸ５１１５，ＧＸ５１２２, ＧＸ５１３７
Operationmanualforoption

●This instruction manual is for option,
read together with attached manual
(SM-366338-A).
● Please read this instruction manual
carefully before using this product,
particularly the section describing safety
．
● Retain this instruction manual with the
product for further consultation whenever
necessary
．

APR-06 Firstedition
ＣＫＤCorporation

＜SM-372637-A＞
-1-
This dryer must be operated by a person who has basic knowledge of electric, compressed
air,liquid, piping, refrigerant, etc. We are not responsible for any accidents caused when a
person who does not have the basic knowledge or who is not well trained installation,
operation, repair, etc.
Improper operation may cause poor performance of the dryer or may cause accidents.
We applied a variety of safety measures to our dryers, but improper handling of dryers could
cause accidents. Thus, be sure to read and fully understand this manual before using them.
"Keep this manual together with the dryer".
Caution for safety
Cautions at operation are indicated in the following
two ways.
WARNING CAUTION
used when improper handling could kill or seriously harm operators
WARNING
used when improper handling could harm operators or damage objects
CAUTION
This dryer is industrials. Be sure to fully attend to using the dryer.
★ Be sure to connect earth to prevent electrical
shock.
EARTH CONNECTION
★ The dryer is hot for a while after shut down the dryer.
● Be sure to turn off the power and to confirm that dryer
becomes cool before inspection.
CAUTION: HIGH TEMPERATURE
★ You could fall if you climb on the panel.
● Do not climb on the panel.
CAUTION: FOOT HOLD
WARNING: ROTATION
★ The fan may start rotating suddenly and may be harmful.
Do not put your hands or objects into the fan area.
● Be sure to turn off the power before inspection.
WARNING: ELECTRICAL SHOCK
★ Power supply terminal box, switches, etc. may cause
you electrical shock.
● Be sure to turn off the power before inspection. Do
not operate the dryer with your wet hands.
Safety instructions

＜SM-372637-A＞
-2-
TableofContents
Safetyinstructions ･････････････････････････････････････････ 1
1.Introduction････････････････････････････････････････････ 3
2.Installation･････････････････････････････････････････････ 3
2.1Confirmthefollowing. ･･････････････････････････････････････3
2.2Electricalwiring ･･･････････････････････････････････････････4
3.Option ････････････････････････････････････････････････ 5
3.1Optionalvoltage(Optionmark：Ｇ) ･･･････････････････････････5
3.2Englishdocumentation(Optionmark：Ｈ) ･･････････････････････5
3.3Coppertuberustproofcoating(Optionmark：N1) ･････････････5
3.4Productphoto(Optionmark：Y2) ･･････････････････････････････5
3.5Operationsignaloutput(Optionmark：M1) ････････････････････5
3.6Remotecontrol&operation/faultsignaloutput 
(Optionmark：Ｍ) ･････････････6
4.Specifications ･･････････････････････････････････････････ 7
5.Dimensions ･･･････････････････････････････････････････ 11
6.Circuitdiagram ････････････････････････････････････････ 12
7.CKDWARRANTY ･･････････････････････････････････････ 16

＜SM-372637-A＞
-3-
１．Introduction

ThankyouverymuchforpurchasingCKDProduct.
Thismanualexplainsbasicpointsofinstallation,operation,etc.tohaveourrefrigeratedairdryer,
XeroaquaGXSeriesperformattheirbest. Besuretoreadthismanualbeforeusingyourdryer.
Keepthismanualtogetherwiththedryer.
２．Installation
2.1Confirmthefollowing.
１）Confirmthecontentsonthelabel.(ModelNo.,Spec.etc.)
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２） Optionmark
ＧＸ〇〇〇〇−〇−ＡＣ〇〇〇Ｖ
Ｇ：Optionalvoltage
Ｈ：Englishdocumentation
M1：Operationsignaloutput(GX3108,GX5103,5104,5106,5108)
Ｍ：Remotecontrol&operation/faultsignaloutput
(GX3111,3115,3122,3137,GX5111,5115,5122,5137)
N1：Coppertuberustproofcoating
Y2：Productphoto
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【Caution】Ifthecontentsarenotclearorthereareanyquestions,pleasecontactCKDor
distributorsbeforeusingthedryer.
Model
No.
POWER･･･operatingvoltage 
MAX.PRESS･･･max.inletairpressure
MAX.AIRTEMP･･･max.inletairtemperature
AIRFLOW･･･flowlate
CURRENT･･･operatingcurrent
MASS･･･mass
REFRIGERANT･･･refrigeranttype&mass
SERIALNo.･･･serialnumber

＜SM-372637-A＞
-4-
2.2Electricalwiring
１）Supplyvoltageshouldbewithin +/-10%ofoptionalvoltage.
２）Mountanearthleakagebreakerwithover-loadprotectionthathas30mAsensitivitycurrent
onthepowersupplyline.
３）Connectforpowersupply.
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• Makeaholeforwiringontherubberbushing
attheupperbackpartofthedryer.
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・Removethefrontpanel.
Procedure
①Thefrontpanelisliftedupwards.
②Theattachmentguideisremovedfromtheright-and-leftsidepanel.
③Thefrontpanelisliftedupwardsanditextractsfromtheplugpartofthebase.
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• Connect the terminal block L1, L2,(L1,L2,L3 if three phase type),andtheearth
leakagebreakerbywire.
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• Useroundring-styleterminal.
• Twocoredrequiredforsinglephasetype,andthreecoredrequiredforthreephase
type.
• Powercord(withplug)isattachedtoAC100Vmodel.
【CAUTION】
• Insertapowercable,anoutputsignalcable,aremoteoperationcableandaground
cabletowireeachterminalsfirmlywithoutloosenessorcomingoff.
※Loosenessorcomingoffwiringcouldcausesofafire.
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＜SM-372637-A＞
-5-
４）Howtoconnectearthwire
• Aspowersupplycodeconnection,connecttheearthwiretotheterminalboxPEand
theearthterminalinthepanel.（TheDsortgroundingconstructionbytheelectric
constructioncontractorisrequired.）
【CAUTION】Donotconnecttheearthwiretoawaterpipe,gaspipe,lightningconductor,etc.
３．Option
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3.1Optionalvoltage(Optionmark：Ｇ)
Itbecomesthespecifiedpowersupplyvoltage.
１）Voltagemustbewithin±10%ofratedvoltage.
２）Mountanearthleakagebleakerwithoverloadprotection(sensitivitycurrent30mAorless)
topowersupply.
3.2Englishdocumentation(Optionmark：Ｈ)
ThisoptionprovidesthenameplatesandinstructionmanualswritteninEnglish.
3.3Coppertuberustproofcoating(Optionmark：N1)
Thisoptionprovidespaintingoncopperpipestoimprovecorrosionresistingperformance.
3.4Productphoto(Optionmark：Y2)
This option provides photos of the finish product together with the panel on which the
constructionandcontractornamesareidentified.
3.5Operationsignaloutput(Optionmark：M1)
＜Model：GX3108,GX5103,5104,5106,5108＞
Operationsignalisoutputted.
Operationsignal：non-voltagea-contact(running：110-111close)
Contactcapacity：AC250V,10A/DC125V,10Aresistanceload.
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Whenremotecontrolwouldbeneeded,start-stopswitch(SW01)turnsonandcontrolby
powersupplysupplement.
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【CAUTION】Donʼtusesmalldirectcurrentforcontact.
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＜SM-372637-A＞
-6-
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3.6Remotecontrol&operation/faultsignaloutput(Optionmark：Ｍ)
＜Model：GX3111,GX3115,3122,3137,GX5111,5115,5122,5137＞
Remotecontrolandoperation,alarm,dewpointalarmisoutputted.
１）Remotecontrol
SelectremoteontheLocal-Remoteswitch(SA03).
Operationisnon-voltagea-contactbetweenD1andD2.
(Running：D1-D2close)
【CAUTION】
• MustnotoperateLocal-Remoteswitchduringoperation.
※Abnormalstopmaybecaused.
• Whenremoteswitchisselected,operationisimpossibletouseoperationpanel.
２）Operation,Alarm,Dewpointalarmoutput
Operationsignal ：non-voltagea-contact(Running：D3-D4close)
Alarmsignal  ：non-voltagec-contact(Alarm：D5-D7close)
Dewpointalarmsignal ：non-voltagec-contact(Dewpointalarm：D8-D10close)
Contactcapacity：AC125V,0.5A/DC30V,1Aresistanceload
【CAUTION】
• Evenifdewpointsignalisoutputted,dryerdoesnotstop.
• Donʼtusesmalldirectcurrentforcontact.
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＜SM-372637-A＞
-7-
４．Specifications
Thesearespecificationsaboutoptionalvoltage.
Refertostandardinstructionmanualaboutotherspecifications.
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＜ＧＸ３１０８−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
115 4.1 4.5 16.1 14.9 10 44
127 3.7 4.1 14.6 13.5 10 52
220 2.3 2.4 9.2 8.5 5 44
230 2.2 2.3 8.8 8.1 5 44
240 2.1 2.2 8.4 7.8 5 44
380 1.3 1.4 5.3 4.9 5 52
400 1.3 1.3 5.0 4.7 5 52
415 1.2 1.3 4.9 4.5 5 52
440 1.1 1.2 4.6 4.2 5 52
460 1.1 1.1 4.4 4.1 5 52
480 1.1 1.1 4.2 3.9 5 52
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＜ＧＸ３１１１−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 6.2 6.4 25.5 23.4 15 70
230 5.9 6.1 24.4 22.4 15 71
240 5.7 5.9 23.4 21.4 15 72
380 3.6 3.7 14.8 13.5 10 79
400 3.4 3.5 14.0 12.9 10 79
415 3.3 3.4 13.5 12.4 10 80
440 3.1 3.2 12.7 11.7 10 80
460 3.0 3.1 12.2 11.2 10 81
480 2.8 2.9 11.7 10.7 10 81
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＜ＧＸ３１１５−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 6.3 6.5 25.5 23.4 15 70
230 6.0 6.2 24.4 22.4 15 71
240 5.8 6.0 23.4 21.4 15 72
380 3.6 3.8 14.8 13.5 10 79
400 3.5 3.6 14.0 12.9 10 79
415 3.3 3.4 13.5 12.4 10 80
440 3.2 3.2 12.7 11.7 10 80
460 3.0 3.1 12.2 11.2 10 81
480 2.9 3.0 11.7 10.7 10 81

＜SM-372637-A＞
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＜ＧＸ３１２２−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 6.4 6.7 25.5 23.4 15 88
230 6.1 6.4 24.4 22.4 15 89
240 5.9 6.1 23.4 21.4 15 90
380 3.7 3.9 14.8 13.5 10 97
400 3.5 3.7 14.0 12.9 10 97
415 3.4 3.5 13.5 12.4 10 98
440 3.2 3.3 12.7 11.7 10 98
460 3.1 3.2 12.2 11.2 10 99
480 2.9 3.1 11.7 10.7 10 99

＜ＧＸ３１３７−Ｇ−ＡＣＶ＞
Voltage
(threephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 5.2 5.7 26.5 23.6 15 112
230 4.9 5.5 25.4 22.6 15 117
240 4.7 5.3 24.3 21.6 15 117
380 3.0 3.3 15.4 13.7 10 127
400 2.8 3.2 14.6 13.0 10 127
415 2.7 3.0 14.1 12.5 10 137
440 2.6 2.9 13.3 11.8 10 137
460 2.5 2.7 12.7 11.3 10 137
480 2.4 2.6 12.2 10.8 10 137

＜SM-372637-A＞
-9-
＜ＧＸ５１０３−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
115 2.9 2.5 7.9 7.4 5 30
127 2.6 2.2 7.1 6.7 5 30
220 1.3 1.2 3.9 3.6 5 30
230 1.3 1.2 3.7 3.5 5 30
240 1.2 1.1 3.6 3.3 5 30
380 0.8 0.7 2.3 2.1 5 33
400 0.7 0.7 2.2 2.0 5 33
415 0.7 0.7 2.1 1.9 5 33
440 0.7 0.6 2.0 1.8 5 33
460 0.6 0.6 1.9 1.7 5 33
480 0.6 0.6 1.8 1.7 5 33
＜ＧＸ５１０４−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
115 2.9 2.6 7.9 7.4 5 30
127 2.6 2.3 7.1 6.7 5 30
220 1.3 1.3 3.9 3.6 5 30
230 1.3 1.3 3.7 3.5 5 30
240 1.2 1.2 3.6 3.3 5 30
380 0.8 0.8 2.3 2.1 5 33
400 0.7 0.7 2.2 2.0 5 33
415 0.7 0.7 2.1 1.9 5 33
440 0.7 0.7 2.0 1.8 5 33
460 0.6 0.6 1.9 1.7 5 33
480 0.6 0.6 1.8 1.7 5 33
＜ＧＸ５１０６−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
115 4.3 4.6 16.1 14.9 10 44
127 3.9 4.1 14.6 13.5 10 52
220 2.3 2.3 9.2 8.5 5 44
230 2.2 2.2 8.8 8.1 5 44
240 2.1 2.1 8.4 7.8 5 44
380 1.3 1.3 5.3 4.9 5 52
400 1.3 1.3 5.0 4.7 5 52
415 1.2 1.2 4.9 4.5 5 52
440 1.1 1.1 4.6 4.2 5 52
460 1.1 1.1 4.4 4.1 5 52
480 1.1 1.1 4.2 3.9 5 52

＜SM-372637-A＞
-10-
＜ＧＸ５１０８−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
115 4.3 4.6 16.1 14.9 10 44
127 3.9 4.1 14.6 13.5 10 52
220 2.3 2.4 9.2 8.5 5 44
230 2.2 2.3 8.8 8.1 5 44
240 2.1 2.2 8.4 7.8 5 44
380 1.3 1.4 5.3 4.9 5 52
400 1.3 1.3 5.0 4.7 5 52
415 1.2 1.3 4.9 4.5 5 52
440 1.1 1.2 4.6 4.2 5 52
460 1.1 1.1 4.4 4.1 5 52
480 1.1 1.1 4.2 3.9 5 52
＜ＧＸ５１１１−Ｇ−ＡＣＶ＞
Voltage
(singlephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 6.4 6.7 25.5 23.4 15 70
230 6.1 6.4 24.4 22.4 15 71
240 5.9 6.1 23.4 21.4 15 72
380 3.7 3.9 14.8 13.5 10 79
400 3.5 3.7 14.0 12.9 10 79
415 3.4 3.5 13.5 12.4 10 80
440 3.2 3.3 12.7 11.7 10 80
460 3.1 3.2 12.2 11.2 10 81
480 2.9 3.1 11.7 10.7 10 81

＜SM-372637-A＞
-11-
＜ＧＸ５１１５−Ｇ−ＡＣＶ＞
Voltage
(threephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 5.6 6.2 26.5 23.6 15 86
230 5.4 5.9 25.4 22.6 15 91
240 5.2 5.7 24.3 21.6 15 91
380 3.3 3.6 15.4 13.7 10 101
400 3.1 3.4 14.6 13.0 10 101
415 3.0 3.3 14.1 12.5 10 111
440 2.8 3.1 13.3 11.8 10 111
460 2.7 3.0 12.7 11.3 10 111
480 2.6 2.8 12.2 10.8 10 111
＜ＧＸ５１２２−Ｇ−ＡＣＶ＞
Voltage
(threephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 5.3 5.9 26.5 23.6 15 112
230 5.1 5.7 25.4 22.6 15 117
240 4.9 5.4 24.3 21.6 15 117
380 3.1 3.4 15.4 13.7 10 127
400 2.9 3.3 14.6 13.0 10 127
415 2.8 3.1 14.1 12.5 10 137
440 2.7 3.0 13.3 11.8 10 137
460 2.6 2.8 12.7 11.3 10 137
480 2.5 2.7 12.2 10.8 10 137
＜ＧＸ５１３７−Ｇ−ＡＣＶ＞
Voltage
(threephase) Operatingcurrent (A) Startingcurrent (A) Recommendationbreaker capacity Mass
AC-V 50Hz 60Hz 50Hz 60Hz (A) (kg)
220 8.6 9.7 65 57 15 140
230 8.2 9.3 62 55 15 140
240 7.9 8.9 60 53 15 140
380 5.0 5.6 38 33 10 159
400 4.7 5.4 36 32 10 159
415 4.6 5.2 34 30 10 166
440 4.3 4.9 32 29 10 166
460 4.1 4.7 31 27 10 166
480 3.9 4.5 30 26 10 166
５．Dimensions

Outsidedimensionsaresameasastandard.
Refertothestandardinstructionmanual.

＜SM-372637-A＞
-12-
６．Circuitdiagram

１）GX3108,GX5103,5104,5106,5108(Primaryvoltage：lessthanAC200V)























＜SM-372637-A＞
-13-

２）GX3108,GX5103,5104,5106,5108(Primaryvoltage：morethanAC200V)



＜SM-372637-A＞
-14-

３）GX3111,3115,3122,GX5111


























＜SM-372637-A＞
-15-

４）GX3137,GX5115,5122,5137




＜SM-372637-A＞
-16-
12．CKDWARRANTY

1.Warrantyperiod
Warrantyperiodofthisproductisoneyearafterpurchase.Warrantyperiodofrefrigerantcircuitis
twoyearsafterpurchase.However,whenthehoursofoperationreachto10,000hourswithintwo
years,itisconsideredastheendofthewarrantyperiod.

2.Scopeofwarranty
IfanymalfunctionordamageoccursontheCKDʼsownresponsibilitywithinabovewarrantyperiod,
wewillrepairtheproductimmediatelyfreeofcharge.
However,thefollowingareexcludedfromwarranty.
①Whenusingtheproductundertheconditionsorenvironmentdeviatingfromthisspecification.
②Whenthemalfunctionordamageresultsfrommishandlingorimpropercontrol.
③WhenthemalfunctioniscausedbyfactorsotherthanCKDproduct.
④Whentheproductisusedimproperly.
⑤When the malfunction or damage results from the modification of functions, structures or
specificationswhichCKDisnotinvolvedin,orrepairswhichisnotdesignatedbyCKDafter
delivery.
⑥When the damage can be avoided if Atlas Copcoʼs air compressor which CKD product is
installedinhasfunctionsandstructureswhichcommonlyequippedwithintheindustry.
⑦Whenthemalfunctionordamageresultsfromunforeseeablecauseswiththetechnologyapplied
atthetimeofdelivery.
⑧When the malfunction or damage results from fire, earthquake, flood, thunder, other natural
disaster,pollution,salthazard,gashazard,abnormalvoltage,abnormalwaterpressureorquality,
congelation,orotherexternalcauses.
⑨Inthecaseofrepairpartswhichareusedexcessively.
Thewarrantyreferstoonlydeliveredproducts.Wedonotwarrantforanysecondarydamageor
losscausedbythefaultsofdeliveredproducts.

ThisproductispremisedontransactionanduseinJapan.

AsforthewarrantyoftheproductwhichisexportedoutsideJapan,thefollowingareapplied.

1 CKD will repair the products which returned to our factory freight prepaid. (We do not
compensatetransportationcost)
2AfterrepairingtheproductwewilldeliverittothedesignateddomesticplaceinJapanwith
domesticpackagingspecifications.
ＣＫＤcorporation
〒485−8551 250,OUJI2-CHOME,KOMAKI,AICHI485-8551JAPAN
ＰＨＯＮＥ 0568−77−1111
PurchasedairdryerSalesshopname
Modelname 
Manufacturenumber 
Purchasedate 
Beginningofusingdate ＴＥＬ
Charge 