Claas QUADRANT 2200 Operating instructions

R
NUAL
CAS
QUADNT 2200
QDNT 00 RO CUT

1 GENERAL NOTES INTRODUCTION .........................
INTRODUCTION TO THE
CLAAS REPAIR HANDBOOK ..............
EXPLANION OF GRAPHIC SYMBOLS ...
GENERAL NOTES ON REIR ............
TORQUE SPECIFICIONS
Tightening torque (in Nm) for
hexagonal bolts, cylinder head bolts
1.1 / 1
1.1 / 1
1.2 / 1
1.3 / 1
and hexagonal nuts . . . . . . . . . . . . . . . . . . . . . . . 1 .4 / 1
rque specifications for
hydraulic connections with O-ring seals
complying with ISO 6149 . . . . . . . . . . . . . . . . . . 1.4 / 2
SPECIFICIONS
Oil quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 / 1
BASIC SETTINGS FOR THE DRIVES
Adjusting the drives to the markings ........ 1.6 / 1
BASIC SETTINGS FOR THE
TWINE WRAP DEVICE ......................... .
Setting up the knotter shaft and needles . . . . . 1 . 7 / 1
Checking the setting of the needles
to the piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. 7 / 4
Opportunities for control checks
in the bale chamber ....................... 1.7 / 5
Needle yoke brake . . . . . . . . . . . . . . . . . . . . . . . 1. 7 / 6
Kn otter shaft brake . . . . . . . . . . . . . . . . . . . . . . . 1 . 7 / 6
Adjusting the springs for
the clamping plates . . . . . . . . . . . . . . . . . . . . . . . 1 . 7 / 7
Adjusting the springs for
the kn otter hooks . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 7 / 7
Setting up the play on
the knotter pinion . . . . . . . . . . . . . . . . . . . . . . . . . 1. 7 / 7
Twine finger ............................. 1.7 / 8
Ram stop ............................... 1.7 / 9
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INTRODUCTION
INTRODUCTION TO THE
CLAAS REIR MANUAL
Q
The table of contents for each main section and subsection
will help you quickly find the description of each assembly
procedure.
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nation of ghic sbo
EXPLANATION OF GRAPHIC SYMBOLS
@
i
ll
QUADRANT 2200 / 2200 RC 1.2 / 1
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GENERAL NOTES ON REPAIR
5. Tighten up the steel roller chains
E5
6. Self-locking bolts
ith micro-encapsulated adhesive coating)
R-V-P
-P
q
--
q
q
q
-not
E
q-
-
-
QRNR
General notes on repa
5
7. Liquid bolt locking
-
q
q
q
q
q
q
q
8. Fitting the lock ring bearing correctly
NG-
RG
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General notes on repa
9. Cutting ringscrew connections to hydraulic
connections
1 O. Repairs can be made quickly and correctly if
the following points are observed:
°
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rque specans
TORQUE SPECIFICATIONS
Tightening torque (in Nm) for hexagonal bolts, cylinder head bolts and hexagonal nuts
Bolts and Nuts Blackened, Phosphated or Galvanized
Strength Class 8.8 10.9 12.9
Dimensions Standard Metric Thread
M4 2.7 3.8 4.6
M5 5.5 8.0
9.5
M6 10.0 14.0 16.0
hexagonal bolts M8 23.0 33.0 40.0
DIN 931 M 10 45.0 63.0 75.0
DIN 933 M 12 78.0 110.0 130.0
M 14 122.0 175.0 210.0
M 16 195.0 270.0 325.0
cylinder head bolts M 18
DIN 912 260.0 370.0 440.0
M 20 370.0 525.0 630.0
M 22 510.0 720.0 870.0
hexagonal nuts M 24 640.0 900.0 1080.0
DIN 934 M 27 980.0 1400.0 1650.0
M 30 1260.0 1800.0 2160.0
Dimensions Fine Metric Thread
M 8 x 1
25
35 42
M 10 x 1.25
48
67 80
M 12 x 1.25 88 125 150
hexagonal bolts M12x1.5 82 113 140
DIN 960 M14x1.5 135 190 225
DIN 961 M16x1.5 210 290 345
M 18 x 1.5 300 415 505
M 20 x 1.5 415 585 700
hexagonal nuts M 22 x 1.5 560 785
945
DIN 934 M 24x2 720 1000 1200
M 27x2 1050 1500 1800
M 30x2 1450 2050 2500
CAUTION! Cadmium-and copper-plated nuts and bolts are to be tightened up to a torque
which is 25 % below the stated values.
QUADRANT 2200 / 2200 RC 1.4 / 1
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rque specans
Torque specifications for hydraulic connections with 0-ring seals complying with ISO 6149
Dimensions Torque specification in accordance with ISO 6149
+2
+
+
+
+
+
+
+22
+2
+
+
+
+
+2
+2
+
+2
+

Specans
SPECIFICATIONS
Oil quantities
-

2
- _
BASIC SETTINGS FOR THE DRIVES
Adjusting the drives to the markings
x
Bas setgs r the s

Bas setgs r the s
3
5
6
Note:

lwl,
wb
(F
Fbl
(bw
bblb
(F
bb
(bwb
b
(F9
(
ll(
(bw
bbl
(F, 9
Bas setgs r the s

Bas setgs r the s
QUADRANT 2200 / 2200 RC

3
1
23408
Setting up the knotter sha and needles
3
PLEASE NOTE!
M
Bas setgs for e te dee
1

Bas setgs for e te dee
by hand
by hand

same length
(A),
78
Ryg yyby
hand
g
gg
y
gg
(W).
yg
g
g
QUADRANT 2200 / 2200 RC
Bas setgs for e te dee
1.7 / 3

Bas setgs for e te dee
y
200740
6
7
Checking the setting of the needles to the piston
by hand
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